Use and Care Manual
Page 2
... Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Safety Information Safety Precautions 3-6 LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature. . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection. . . . 27 Burner Inspection 27 Extended Shut...
... Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Safety Information Safety Precautions 3-6 LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature. . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection. . . . 27 Burner Inspection 27 Extended Shut...
Use and Care Manual
Page 6
... if the gas supply fails to shut off. ● Read this manual entirely before installing or operating the water heater. ● Use this Use and Care Manual. ● Do not attempt to earthquake motions. SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 Operating Instructions Installation Instructions Safety Instructions IMPORTANT SAFETY INFORMATION. Read and follow this manual. WARNING! However, applicable local codes shall govern installation. For residential water heaters of fire or explosion, electric shock...
... if the gas supply fails to shut off. ● Read this manual entirely before installing or operating the water heater. ● Use this Use and Care Manual. ● Do not attempt to earthquake motions. SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 Operating Instructions Installation Instructions Safety Instructions IMPORTANT SAFETY INFORMATION. Read and follow this manual. WARNING! However, applicable local codes shall govern installation. For residential water heaters of fire or explosion, electric shock...
Use and Care Manual
Page 7
... Flammable Vapor Sensor Diameter of the water heater. Catch pan kits are available from where liquids which give off to the combustion air inlet openings (perforation openings) located around the perimeter of the water heater once it is installed in bathrooms, bedrooms, any water heater distributor. Such liquids include gasoline, LP gas (butane or propane), paint or adhesives and their thinners, solvents or removers. A minimum of the water heater's pilot or main burner can...
... Flammable Vapor Sensor Diameter of the water heater. Catch pan kits are available from where liquids which give off to the combustion air inlet openings (perforation openings) located around the perimeter of the water heater once it is installed in bathrooms, bedrooms, any water heater distributor. Such liquids include gasoline, LP gas (butane or propane), paint or adhesives and their thinners, solvents or removers. A minimum of the water heater's pilot or main burner can...
Use and Care Manual
Page 9
... of the water heater flows back into the main supply line, and the result of the relief valve, and possibly the heater itself. Install a shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to fixtures Water Heater Jacket Temperature and pressure relief valve Vent connector Union 1/4" per local codes and valve manufacturer's instructions. Heat trap 6" minimum Hot water outlet to suitable drain. Anode Blower assembly Union Manual gas shut-off valve in the inlet water line.
... of the water heater flows back into the main supply line, and the result of the relief valve, and possibly the heater itself. Install a shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to fixtures Water Heater Jacket Temperature and pressure relief valve Vent connector Union 1/4" per local codes and valve manufacturer's instructions. Heat trap 6" minimum Hot water outlet to suitable drain. Anode Blower assembly Union Manual gas shut-off valve in the inlet water line.
Use and Care Manual
Page 10
... water from the water heater and piping. Care and Cleaning Troubleshooting Tips Customer Service 10 A new combination temperature and pressure relief valve, complying with a heavy water draw and very cold inlet water temperatures. The Btuh rating of any type should be installed in the discharge line. No valve of the relief valve must be installed between the relief valve and the tank. The discharge line must equal or exceed the Btuh input of the relief valve above a suitable open the shut...
... water from the water heater and piping. Care and Cleaning Troubleshooting Tips Customer Service 10 A new combination temperature and pressure relief valve, complying with a heavy water draw and very cold inlet water temperatures. The Btuh rating of any type should be installed in the discharge line. No valve of the relief valve must be installed between the relief valve and the tank. The discharge line must equal or exceed the Btuh input of the relief valve above a suitable open the shut...
Use and Care Manual
Page 11
The inlet gas pressure to test for LP gas. for complete instructions. Care and Cleaning Troubleshooting Tips WARNING: Never use an open flame to the water heater must be installed downstream of the equipment shutoff valve as close to 7,700 feet without any pressure testing of the type resistant to the gas control (thermostat) should be T-Handle type. The water heater must not exceed 10.5" w.c. could result in hazardous operating conditions. For installation between 2,000 feet...
The inlet gas pressure to test for LP gas. for complete instructions. Care and Cleaning Troubleshooting Tips WARNING: Never use an open flame to the water heater must be installed downstream of the equipment shutoff valve as close to 7,700 feet without any pressure testing of the type resistant to the gas control (thermostat) should be T-Handle type. The water heater must not exceed 10.5" w.c. could result in hazardous operating conditions. For installation between 2,000 feet...
Use and Care Manual
Page 12
... connected to the blower assembly using the six (6) screws provided (See diagram to dissipate. or 3-inch diameter pipe. Carefully inspect the entire venting system for use on the back page of Massachusetts is being installed as a result of misalignment of the water heater causing bodily injury, explosion, fire or death. Troubleshooting Tips Customer Service Use only 2- Check the system for an existing power vented water heater, a thorough inspection of this water heater...
... connected to the blower assembly using the six (6) screws provided (See diagram to dissipate. or 3-inch diameter pipe. Carefully inspect the entire venting system for use on the back page of Massachusetts is being installed as a result of misalignment of the water heater causing bodily injury, explosion, fire or death. Troubleshooting Tips Customer Service Use only 2- Check the system for an existing power vented water heater, a thorough inspection of this water heater...
Use and Care Manual
Page 17
... N Care and Cleaning Troubleshooting Tips Customer Service CAUTION! CONNECTION DIAGRAM INDUCER PRESSURE SWITCH BK = BLACK BL = BLUE G = GREEN R = RED W = WHITE Y = YELLOW TEMPERATURE SWITCH The maximum current draw is not recommended that this unit be connected to the black and white leads in accordance with latest edition of the National Electric Code ANSI/NFPA No. 70. The water heater must be installed on a GFCI circuit. Operating Instructions Installation Instructions Safety Instructions Wiring If...
... N Care and Cleaning Troubleshooting Tips Customer Service CAUTION! CONNECTION DIAGRAM INDUCER PRESSURE SWITCH BK = BLACK BL = BLUE G = GREEN R = RED W = WHITE Y = YELLOW TEMPERATURE SWITCH The maximum current draw is not recommended that this unit be connected to the black and white leads in accordance with latest edition of the National Electric Code ANSI/NFPA No. 70. The water heater must be installed on a GFCI circuit. Operating Instructions Installation Instructions Safety Instructions Wiring If...
Use and Care Manual
Page 18
... of pipe insulation. This water heater meets or exceeds the National Appliance Energy Conservation Act standards with the safe operation of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation to the burner or operation of the water heater and may endanger life and property. Insulation thicker than those authorized by installation, attachment or use on gas water heaters are located. Customer Service Insulation Blankets Insulation blankets...
... of pipe insulation. This water heater meets or exceeds the National Appliance Energy Conservation Act standards with the safe operation of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation to the burner or operation of the water heater and may endanger life and property. Insulation thicker than those authorized by installation, attachment or use on gas water heaters are located. Customer Service Insulation Blankets Insulation blankets...
Use and Care Manual
Page 19
... restrict Combustion Air Inlet Openings or the Flammable Vapor Sensor located around the lower portion of one (1) 90° 3/4" NPT elbow and may occur. A new burner access door gasket must be mounted on any burner access door that the venting system complies with factory installed 3/4" NPT heat traps in the hot outlet line and cold water inlet line. Operating Instructions Installation Instructions Safety Instructions Heat Traps For increased energy efficiency, some water heaters have been supplied with the guidelines found in the Use and Care Manual and...
... restrict Combustion Air Inlet Openings or the Flammable Vapor Sensor located around the lower portion of one (1) 90° 3/4" NPT elbow and may occur. A new burner access door gasket must be mounted on any burner access door that the venting system complies with factory installed 3/4" NPT heat traps in the hot outlet line and cold water inlet line. Operating Instructions Installation Instructions Safety Instructions Heat Traps For increased energy efficiency, some water heaters have been supplied with the guidelines found in the Use and Care Manual and...
Use and Care Manual
Page 20
...shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to protect area from combustion air inlet openings observed ❑ Flammable vapor sensor is not blocked. Care and Cleaning Troubleshooting Tips C. E. B. Safety Instructions Installation Instructions Operating Instructions Installation Checklist A. Water Heater Location ❑ Close to area of leaks. ❑ Provisions made to check all D. Gas Supply ❑ Gas line equipped with water. ❑ Air purged from water heater...
...shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to protect area from combustion air inlet openings observed ❑ Flammable vapor sensor is not blocked. Care and Cleaning Troubleshooting Tips C. E. B. Safety Instructions Installation Instructions Operating Instructions Installation Checklist A. Water Heater Location ❑ Close to area of leaks. ❑ Provisions made to check all D. Gas Supply ❑ Gas line equipped with water. ❑ Air purged from water heater...
Use and Care Manual
Page 21
... 2 Gallon Thermal Expansion Tank (if required-not supplied with water heater) See diagrams above for proper pipe application for Combination Potable/Space Heating Installation Pressure Gauge Nominal 3/4" size mixing or tempering valve (refer to heating unit Tee fitting for space heating at elevated temperatures (above ). Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Code Water...
... 2 Gallon Thermal Expansion Tank (if required-not supplied with water heater) See diagrams above for proper pipe application for Combination Potable/Space Heating Installation Pressure Gauge Nominal 3/4" size mixing or tempering valve (refer to heating unit Tee fitting for space heating at elevated temperatures (above ). Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Code Water...
Use and Care Manual
Page 23
... shut off valve if water heater Do Not store or use an open . If such flammables must be used, open doors Do Not turn on the water heater near water heater. If there is any electrical appliance connected to reduce risk of time (generally two weeks or more details.) The chart below may require a 120°F or lower gas control (thermostat) setting to prevent contact with an electronically lit pilot to determine if the pilot and main burner...
... shut off valve if water heater Do Not store or use an open . If such flammables must be used, open doors Do Not turn on the water heater near water heater. If there is any electrical appliance connected to reduce risk of time (generally two weeks or more details.) The chart below may require a 120°F or lower gas control (thermostat) setting to prevent contact with an electronically lit pilot to determine if the pilot and main burner...
Use and Care Manual
Page 24
.... Care and Cleaning Troubleshooting Tips 140°F 130°F 150°F 160°F Time/Temperature Relationship in safety shut-off device designed to the Water Heater User Display - Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. The following is preferred, then refer to shut off device that hotter water increases the risk of the tank near the gas control (thermostat). A condition known as "stacking" or "layering" can cause this manual, or...
.... Care and Cleaning Troubleshooting Tips 140°F 130°F 150°F 160°F Time/Temperature Relationship in safety shut-off device designed to the Water Heater User Display - Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. The following is preferred, then refer to shut off device that hotter water increases the risk of the tank near the gas control (thermostat). A condition known as "stacking" or "layering" can cause this manual, or...
Use and Care Manual
Page 26
... automatic water using appliances can prevent the gas control (thermostat) sensors from the water heater's tank every month to a drain. In order to create a scald hazard. Inspect dilution air inlet and combustion air inlet openings. Make certain no one will provide years of the water heater. Customer Service Care and cleaning of dependable trouble-free service. DO NOT plug the relief valve outlet. Contact the water supplier or your water heater will be hot enough to drain the water heater, turn off valve before removing anode rod. Attach...
... automatic water using appliances can prevent the gas control (thermostat) sensors from the water heater's tank every month to a drain. In order to create a scald hazard. Inspect dilution air inlet and combustion air inlet openings. Make certain no one will provide years of the water heater. Customer Service Care and cleaning of dependable trouble-free service. DO NOT plug the relief valve outlet. Contact the water supplier or your water heater will be hot enough to drain the water heater, turn off valve before removing anode rod. Attach...
Use and Care Manual
Page 27
... the burner access door is required between these combustion air inlet openings and any unusual burner operation is hung securely by qualified service personnel, as it involves the disconnection of the burner must be replaced. Safety Instructions Installation Instructions Operating Instructions 27 When installed in a closet, DO NOT block or obstruct any maintenance or cleaning. Reinstall the blower assembly. Proper burner flame pattern. CAUTION: For your safety, cleaning of gas piping and leak testing.. For cleaning, remove the burner...
... the burner access door is required between these combustion air inlet openings and any unusual burner operation is hung securely by qualified service personnel, as it involves the disconnection of the burner must be replaced. Safety Instructions Installation Instructions Operating Instructions 27 When installed in a closet, DO NOT block or obstruct any maintenance or cleaning. Reinstall the blower assembly. Proper burner flame pattern. CAUTION: For your safety, cleaning of gas piping and leak testing.. For cleaning, remove the burner...
Use and Care Manual
Page 30
... manual. Combustion Shutoff System Contact a qualified service technician. Pressure build up This is set too low. relief valve outlet. Heater section of The Water may be caused by thermal corrected. Troubleshooting Tips Save time and money! Low gas pressure. Check gas supply pressure and manifold pressure. Heater section of gas piping, gas control (thermostat), burners, vent connectors or other safety devices. Such as the presence of flammable vapors or blockage of the water heater. Check valve error codes. Refer to replace...
... manual. Combustion Shutoff System Contact a qualified service technician. Pressure build up This is set too low. relief valve outlet. Heater section of The Water may be caused by thermal corrected. Troubleshooting Tips Save time and money! Low gas pressure. Check gas supply pressure and manifold pressure. Heater section of gas piping, gas control (thermostat), burners, vent connectors or other safety devices. Such as the presence of flammable vapors or blockage of the water heater. Check valve error codes. Refer to replace...
Use and Care Manual
Page 31
... flame signal (con- Check gas supply 2. Pilot replacement 14 Six-Four Flash, three second pause Soft Lockout - Replace gas control valve fault 2. Refer repairs to disconnection when servicing controls. nates bright/dim conditions) point and burner is not filled with water 1. Reset valve and check for ignition Insufficient gas supply, unstable pilot, carbon buildup on electrode, wire/pilot tube damage or combustion air port blockage 1. Replace pressure switch 3. Replace blower 31 Four Flash, three second pause TCO limit lockout Thermal well fault, gas...
... flame signal (con- Check gas supply 2. Pilot replacement 14 Six-Four Flash, three second pause Soft Lockout - Replace gas control valve fault 2. Refer repairs to disconnection when servicing controls. nates bright/dim conditions) point and burner is not filled with water 1. Reset valve and check for ignition Insufficient gas supply, unstable pilot, carbon buildup on electrode, wire/pilot tube damage or combustion air port blockage 1. Replace pressure switch 3. Replace blower 31 Four Flash, three second pause TCO limit lockout Thermal well fault, gas...
Use and Care Manual
Page 32
...rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly Kit The kit provides extra speed clips and tamper resistant screws. ** May differ in actual appearance. Customer Service Troubleshooting Tips Replacement Parts. For 40 and 50 gallon models using natural or LP gas. Drain valve Gas Control (Thermostat) Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Gas Control Shank *Burner *Burner supply tube Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Igniter...
...rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly Kit The kit provides extra speed clips and tamper resistant screws. ** May differ in actual appearance. Customer Service Troubleshooting Tips Replacement Parts. For 40 and 50 gallon models using natural or LP gas. Drain valve Gas Control (Thermostat) Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Gas Control Shank *Burner *Burner supply tube Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Igniter...
Use and Care Manual
Page 34
... venting instructions, and/or all parts lists for the installation of original installation and dates any questions about your problem. Date of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is located and physical location. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in size, "GAS VENT DIRECTLY BELOW. the - Address where the water heater is installed...
... venting instructions, and/or all parts lists for the installation of original installation and dates any questions about your problem. Date of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is located and physical location. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in size, "GAS VENT DIRECTLY BELOW. the - Address where the water heater is installed...