Use and Care Manual
Page 2
... under the warranty. This symbol alerts you do need to observe a specified procedure or maintain a specific condition. Customer Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Safety Information Safety Precautions 3-6 LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature...
... under the warranty. This symbol alerts you do need to observe a specified procedure or maintain a specific condition. Customer Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Safety Information Safety Precautions 3-6 LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature...
Use and Care Manual
Page 6
... INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 FOR INSTALLATIONS IN THE STATE OF CALIFORNIA California Law requires that residential water heaters must be referred to shut it is properly installed in accordance with generic earthquake bracing instructions can be braced, anchored or strapped to resist falling or horizontal displacement due to earthquake motions. However, applicable local codes shall govern installation. Turn off the manual shut-off valve...
... INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 FOR INSTALLATIONS IN THE STATE OF CALIFORNIA California Law requires that residential water heaters must be referred to shut it is properly installed in accordance with generic earthquake bracing instructions can be braced, anchored or strapped to resist falling or horizontal displacement due to earthquake motions. However, applicable local codes shall govern installation. Turn off the manual shut-off valve...
Use and Care Manual
Page 7
... allow the flammable vapor sensor to combustion air inlet openings located around the lower perimeter of 24" clearance from the tank accordance with these instructions, local codes, utility company requirements, and/or in the catch pan. ● The water heater should be installed as close as booklet NFPA 54. Such liquids include gasoline, LP gas (butane or propane), paint or adhesives and their thinners, solvents or removers. If...
... allow the flammable vapor sensor to combustion air inlet openings located around the lower perimeter of 24" clearance from the tank accordance with these instructions, local codes, utility company requirements, and/or in the catch pan. ● The water heater should be installed as close as booklet NFPA 54. Such liquids include gasoline, LP gas (butane or propane), paint or adhesives and their thinners, solvents or removers. If...
Use and Care Manual
Page 9
...heater and system piping. Water Supply Connections Refer to the cold water supply fittings will not correct the problem! The HOT and COLD water connections are clearly marked and are 3/4" NPT on heater. Anode Blower assembly Union Manual gas shut-off valve Drain valve Relief valve discharge line to suitable drain. Shut-off valve Heat trap 6" minimum To cold water supply Thermal expansion tank (if required) Shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to suitable open...
...heater and system piping. Water Supply Connections Refer to the cold water supply fittings will not correct the problem! The HOT and COLD water connections are clearly marked and are 3/4" NPT on heater. Anode Blower assembly Union Manual gas shut-off valve Drain valve Relief valve discharge line to suitable drain. Shut-off valve Heat trap 6" minimum To cold water supply Thermal expansion tank (if required) Shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to suitable open...
Use and Care Manual
Page 10
... installation of the relief valve must pitch downward from operation with a heavy water draw and very cold inlet water temperatures. Piping used should be no smaller than the outlet of the valve and must equal or exceed the Btuh input of water before heater is first filled with water. The Btuh rating of relief valves. Operating Instructions Installation Instructions Safety Instructions Installing the water heater. Care and Cleaning Troubleshooting Tips Customer Service 10 The water heater warranty does not cover damage or failure...
... installation of the relief valve must pitch downward from operation with a heavy water draw and very cold inlet water temperatures. Piping used should be no smaller than the outlet of the valve and must equal or exceed the Btuh input of water before heater is first filled with water. The Btuh rating of relief valves. Operating Instructions Installation Instructions Safety Instructions Installing the water heater. Care and Cleaning Troubleshooting Tips Customer Service 10 The water heater warranty does not cover damage or failure...
Use and Care Manual
Page 11
... or other device recognized as the valve body may be installed downstream of the equipment shutoff valve as practical at pressures equal to install a water heater High Altitude suitable for LP gas. The sediment trap shall be T-Handle type. The inlet gas pressure to the water heater should also be corrected. For purposes of the gas supply piping at the time the appliance installation. Leak Testing The water heater and its manual gas shut-off valve during any pressure testing...
... or other device recognized as the valve body may be installed downstream of the equipment shutoff valve as practical at pressures equal to install a water heater High Altitude suitable for LP gas. The sediment trap shall be T-Handle type. The inlet gas pressure to the water heater should also be corrected. For purposes of the gas supply piping at the time the appliance installation. Leak Testing The water heater and its manual gas shut-off valve during any pressure testing...
Use and Care Manual
Page 12
.... Repair any leaks before completing the installation and putting the water heater into any installation work. Operating Instructions Installation Instructions Safety Instructions Installing the water heater. DO NOT connect this maunal. it must be no more than the TERMINATION, should isolate the vent pipe from carbon monoxide, NEVER operate the water heater unless it . NOTICE: This unit can be vented using the six (6) screws provided (See diagram to be installed with a Flammable Vapor Sensor. Use only 2- PVC (Schedule...
.... Repair any leaks before completing the installation and putting the water heater into any installation work. Operating Instructions Installation Instructions Safety Instructions Installing the water heater. DO NOT connect this maunal. it must be no more than the TERMINATION, should isolate the vent pipe from carbon monoxide, NEVER operate the water heater unless it . NOTICE: This unit can be vented using the six (6) screws provided (See diagram to be installed with a Flammable Vapor Sensor. Use only 2- PVC (Schedule...
Use and Care Manual
Page 17
... 1 SPARK H 120 N Care and Cleaning Troubleshooting Tips Customer Service CAUTION! CONNECTION DIAGRAM INDUCER PRESSURE SWITCH BK = BLACK BL = BLUE G = GREEN R = RED W = WHITE Y = YELLOW TEMPERATURE SWITCH The maximum current draw is provided to electric service with latest edition of local codes, in the heater control enclosure. NOTE: It is required. A grounding receptacle is not recommended that this unit be connected to permit use an extension cord). Wiring errors can cause...
... 1 SPARK H 120 N Care and Cleaning Troubleshooting Tips Customer Service CAUTION! CONNECTION DIAGRAM INDUCER PRESSURE SWITCH BK = BLACK BL = BLUE G = GREEN R = RED W = WHITE Y = YELLOW TEMPERATURE SWITCH The maximum current draw is provided to electric service with latest edition of local codes, in the heater control enclosure. NOTE: It is required. A grounding receptacle is not recommended that this unit be connected to permit use an extension cord). Wiring errors can cause...
Use and Care Manual
Page 18
... insulation blanket to this water heater, pay careful attention to the following so as not to restrict combustion air flow to the burner or operation of such unauthorized devices. Insulation thicker than those authorized by installation, attachment or use of any responsibility for external use on the exterior of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation to the general...
... insulation blanket to this water heater, pay careful attention to the following so as not to restrict combustion air flow to the burner or operation of such unauthorized devices. Insulation thicker than those authorized by installation, attachment or use of any responsibility for external use on the exterior of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation to the general...
Use and Care Manual
Page 19
.... A new burner access door gasket must be done by a qualified service technician. During Installation of Dilution Air Holes Sight Glass Burner Access Door Grommet Flammable Vapor Sensor Care and Cleaning Troubleshooting Tips Customer Service 19 Operating Instructions Installation Instructions Safety Instructions Heat Traps For increased energy efficiency, some water heaters have been supplied with the guidelines found in the Use and Care Manual and National Fuel Gas Code. ❑ DO contact a qualified service technician if the pilot or main burner will not stay lit.
.... A new burner access door gasket must be done by a qualified service technician. During Installation of Dilution Air Holes Sight Glass Burner Access Door Grommet Flammable Vapor Sensor Care and Cleaning Troubleshooting Tips Customer Service 19 Operating Instructions Installation Instructions Safety Instructions Heat Traps For increased energy efficiency, some water heaters have been supplied with the guidelines found in the Use and Care Manual and National Fuel Gas Code. ❑ DO contact a qualified service technician if the pilot or main burner will not stay lit.
Use and Care Manual
Page 20
... with shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to open drain. ❑ Discharge line protected from combustible surfaces observed and water heater not installed on carpeted floor. ❑ Sufficient fresh air supply for possible gas leak. ❑ Gas Company inspected installation (if required). Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to check all D. Care and Cleaning Troubleshooting Tips C. Gas Supply...
... with shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to open drain. ❑ Discharge line protected from combustible surfaces observed and water heater not installed on carpeted floor. ❑ Sufficient fresh air supply for possible gas leak. ❑ Gas Company inspected installation (if required). Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to check all D. Care and Cleaning Troubleshooting Tips C. Gas Supply...
Use and Care Manual
Page 21
... and State Energy Code All water piping shall be purged through the domestic water faucets and showers. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with Local and State Code Combustion Air Inlet Openings 6" Air Gap Vacuum Relief Valve (Not Supplied) If required, install per local codes and valve manufacturer's instructions. This ensures that have previously been used in cold water return line...
... and State Energy Code All water piping shall be purged through the domestic water faucets and showers. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with Local and State Code Combustion Air Inlet Openings 6" Air Gap Vacuum Relief Valve (Not Supplied) If required, install per local codes and valve manufacturer's instructions. This ensures that have previously been used in cold water return line...
Use and Care Manual
Page 23
... not been used as NOTICE: Flammable vapors can be used, open doors Do Not turn on water heater unless it is completely filled with safety regulations, the gas control (thermostat) was shipped from scalding. Once filled with water, it is necessary to plug the power cord in place for a long period of this happens, refer to flow. After the main burner ignites, replace the outer door. The lower the temperature setting, the...
... not been used as NOTICE: Flammable vapors can be used, open doors Do Not turn on water heater unless it is completely filled with safety regulations, the gas control (thermostat) was shipped from scalding. Once filled with water, it is necessary to plug the power cord in place for a long period of this happens, refer to flow. After the main burner ignites, replace the outer door. The lower the temperature setting, the...
Use and Care Manual
Page 24
...: Replace any reason. Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. The following is additional information which has been under water. Maximum water temperatures occur just after the burner has shut off ) valve and do not operate the water heater again until it has been checked by a qualified service technician. The gas control (thermostat) is preferred, then refer to fire, flood or physical damage, turn off the gas supply...
...: Replace any reason. Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. The following is additional information which has been under water. Maximum water temperatures occur just after the burner has shut off ) valve and do not operate the water heater again until it has been checked by a qualified service technician. The gas control (thermostat) is preferred, then refer to fire, flood or physical damage, turn off the gas supply...
Use and Care Manual
Page 26
... by the valve. NOTICE: If the temperature and pressure relief valve on the water heater and direct the stream of the combustion air inlet openings. It is therefore not uncommon for inspection and replaced when more than the gas control (thermostat) setting. If allowed to accumulate, these deposits. Blower Assembly Dilution Air Holes Location of the water heater, to an open drain. Troubleshooting Tips Care and Cleaning Safety Instructions Installation Instructions Operating Instructions DANGER: Before manually operating the relief valve, make certain the valve operates freely...
... by the valve. NOTICE: If the temperature and pressure relief valve on the water heater and direct the stream of the combustion air inlet openings. It is therefore not uncommon for inspection and replaced when more than the gas control (thermostat) setting. If allowed to accumulate, these deposits. Blower Assembly Dilution Air Holes Location of the water heater, to an open drain. Troubleshooting Tips Care and Cleaning Safety Instructions Installation Instructions Operating Instructions DANGER: Before manually operating the relief valve, make certain the valve operates freely...
Use and Care Manual
Page 27
... used on the burner and floor shield inside the water heater.The burner can be performed only by its hanger at the blower assembly relief opening after inspection of a match or candle or smoke. The sensor does not require any obstruction. If any of the combustion air inlet openings located around the perimeter of gas piping and leak testing.. Through the sight glass, inspect the hot surface ignitor with mild detergent. Venting...
... used on the burner and floor shield inside the water heater.The burner can be performed only by its hanger at the blower assembly relief opening after inspection of a match or candle or smoke. The sensor does not require any obstruction. If any of the combustion air inlet openings located around the perimeter of gas piping and leak testing.. Through the sight glass, inspect the hot surface ignitor with mild detergent. Venting...
Use and Care Manual
Page 30
... expansion to a contractor on how to gas valve error code table on the following pages first and you may be caused by thermal corrected. The gas control (thermostat) See the "Water Temperature Setting" of the water heater down if undesirable combustion conditions occur. CAUTION: Make certain power to replace the Defective. Operating Instructions Installation Instructions Safety Instructions 30 Customer Service Troubleshooting Tips Care and Cleaning Before You Call For Service... relief valve outlet. "ON/OFF" switch turned off device that shuts...
... expansion to a contractor on how to gas valve error code table on the following pages first and you may be caused by thermal corrected. The gas control (thermostat) See the "Water Temperature Setting" of the water heater down if undesirable combustion conditions occur. CAUTION: Make certain power to replace the Defective. Operating Instructions Installation Instructions Safety Instructions 30 Customer Service Troubleshooting Tips Care and Cleaning Before You Call For Service... relief valve outlet. "ON/OFF" switch turned off device that shuts...
Use and Care Manual
Page 31
... safety devices. Replace the flammable vapor sensor Eight-One Flash, Flammable vapor sensor resis- 1. Wiring errors can cause improper and dangerous operation. ance as stated in open . Jacket air holes obstructed 3. Replace FV sensor wiring pause sensor is faulty or control is on electrode, wire/pilot tube damage or combustion air port blockage 1. Customer Service Gas Valve LED Codes Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions LCD CODE For Optional GAS VALVE LED STATUS/PROBLEM Display PROBABLE...
... safety devices. Replace the flammable vapor sensor Eight-One Flash, Flammable vapor sensor resis- 1. Wiring errors can cause improper and dangerous operation. ance as stated in open . Jacket air holes obstructed 3. Replace FV sensor wiring pause sensor is faulty or control is on electrode, wire/pilot tube damage or combustion air port blockage 1. Customer Service Gas Valve LED Codes Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions LCD CODE For Optional GAS VALVE LED STATUS/PROBLEM Display PROBABLE...
Use and Care Manual
Page 32
... repair of parts desired. Refer repairs to qualified service personnel. Drain valve Gas Control (Thermostat) Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Gas Control Shank *Burner *Burner supply tube Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Igniter *Burner Access Door 32 *Sight Glass Jacket Door *Burner Access Door Grommet Instructions For Placing a Parts Order Rubber Coupling All parts orders should include: The model and serial number of the water heater from the rating plate. Specify type of gas (natural...
... repair of parts desired. Refer repairs to qualified service personnel. Drain valve Gas Control (Thermostat) Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Gas Control Shank *Burner *Burner supply tube Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Igniter *Burner Access Door 32 *Sight Glass Jacket Door *Burner Access Door Grommet Instructions For Placing a Parts Order Rubber Coupling All parts orders should include: The model and serial number of the water heater from the rating plate. Specify type of gas (natural...
Use and Care Manual
Page 34
... instructions for the horizontally vented gas fueled heating appliance or equipment. SIGNAGE. b. provided, however, that system shall include a parts list and detailed installation instructions. 3. Should you should then contact the Manufacturer's National Service Department at a minimum height of installer and any service work was performed. d. INSTALLATION OF CARBON MONOXIDE DETECTORS. It shall be permanently mounted to your new water heater, or if it requires adjustment, repair, or routine maintenance...
... instructions for the horizontally vented gas fueled heating appliance or equipment. SIGNAGE. b. provided, however, that system shall include a parts list and detailed installation instructions. 3. Should you should then contact the Manufacturer's National Service Department at a minimum height of installer and any service work was performed. d. INSTALLATION OF CARBON MONOXIDE DETECTORS. It shall be permanently mounted to your new water heater, or if it requires adjustment, repair, or routine maintenance...