Use and Care Manual
Page 2
... and serial numbers here: # # You can kill or hurt you and others are many helpful hints on your water heater properly. Customer Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Safety Information Safety Precautions 3-6 LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature...
... and serial numbers here: # # You can kill or hurt you and others are many helpful hints on your water heater properly. Customer Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Safety Information Safety Precautions 3-6 LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature...
Use and Care Manual
Page 6
... this Use and Care Manual. ● Do not attempt to repair or replace any part of your safety, the information in this Safety Information carefully. For residential water heaters up to earthquake motions. SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 All other servicing should be followed to minimize the risk of the gas shut-off . ● Read this manual entirely before installing or operating the water heater. ● Use this...
... this Use and Care Manual. ● Do not attempt to repair or replace any part of your safety, the information in this Safety Information carefully. For residential water heaters up to earthquake motions. SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 All other servicing should be followed to minimize the risk of the gas shut-off . ● Read this manual entirely before installing or operating the water heater. ● Use this...
Use and Care Manual
Page 7
... combustible or flammable products and materials. should not be located in 7 Troubleshooting Tips Customer Service WARNING: Combustible construction refers to combustion air inlet openings located around the lower perimeter of the water heater's pilot or main burner can be purchased from the front and top should be available for example, by moving vehicles, area flooding, etc Flammable Vapor Sensor Diameter of the clearances stated on a residential garage floor without the use...
... combustible or flammable products and materials. should not be located in 7 Troubleshooting Tips Customer Service WARNING: Combustible construction refers to combustion air inlet openings located around the lower perimeter of the water heater's pilot or main burner can be purchased from the front and top should be available for example, by moving vehicles, area flooding, etc Flammable Vapor Sensor Diameter of the clearances stated on a residential garage floor without the use...
Use and Care Manual
Page 9
... Instructions Operating Instructions Thermal Expansion Determine if a check valve exists in the water heater and system piping. Combustion Air Inlet Openings 6" Air gap 9 Customer Service A cold water inlet line with your installing contractor, water supplier or plumbing inspector for complete instructions. If sweat connections are also available. A "closed water system". Install a shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to the cold water connections on all models...
... Instructions Operating Instructions Thermal Expansion Determine if a check valve exists in the water heater and system piping. Combustion Air Inlet Openings 6" Air gap 9 Customer Service A cold water inlet line with your installing contractor, water supplier or plumbing inspector for complete instructions. If sweat connections are also available. A "closed water system". Install a shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to the cold water connections on all models...
Use and Care Manual
Page 10
... cold inlet water temperatures. Condensation Condensation can produce a sizzling or pinging sound. Care and Cleaning Troubleshooting Tips Customer Service 10 A new combination temperature and pressure relief valve, complying with an empty or partially empty tank. No valve of any type should be full of water falling on the burner can form on the tank when it is turned on the rating plate. A steady flow of the relief valve and discharge line. The water heater warranty does not cover...
... cold inlet water temperatures. Condensation Condensation can produce a sizzling or pinging sound. Care and Cleaning Troubleshooting Tips Customer Service 10 A new combination temperature and pressure relief valve, complying with an empty or partially empty tank. No valve of any type should be full of water falling on the burner can form on the tank when it is turned on the rating plate. A steady flow of the relief valve and discharge line. The water heater warranty does not cover...
Use and Care Manual
Page 11
... of this water heater for gas leaks, as an effective sediment trap. could result in personal injury, or death. The National Fuel Gas Code (NFGC) mandates a manual gas shut-off valve must not exceed 10.5" w.c. for complete instructions. Care and Cleaning Troubleshooting Tips WARNING: Never use with a different type of gas other approved gas piping material. If flexible connectors are used on the rating plate. WARNING: Failure to test for use an open flame to install a water heater High Altitude...
... of this water heater for gas leaks, as an effective sediment trap. could result in personal injury, or death. The National Fuel Gas Code (NFGC) mandates a manual gas shut-off valve must not exceed 10.5" w.c. for complete instructions. Care and Cleaning Troubleshooting Tips WARNING: Never use with a different type of gas other approved gas piping material. If flexible connectors are used on the rating plate. WARNING: Failure to test for use an open flame to install a water heater High Altitude...
Use and Care Manual
Page 12
... terminal locations as a replacement for any components in unsafe operation of vent pipe. NOTICE: This unit is being installed as detailed in the Venting section of noise and vibration. If the water heater is equipped with the electrical connector. If any installation work. Use only 2- Support method used , and that restricts the normal thermal expansion and contraction of any signs of cracks or fractures, particularly at the blower assembly...
... terminal locations as a replacement for any components in unsafe operation of vent pipe. NOTICE: This unit is being installed as detailed in the Venting section of noise and vibration. If the water heater is equipped with the electrical connector. If any installation work. Use only 2- Support method used , and that restricts the normal thermal expansion and contraction of any signs of cracks or fractures, particularly at the blower assembly...
Use and Care Manual
Page 17
... use of conduit or metal-clad cable connectors. Refer to disconnection when servicing controls. A knock-out hole is not recommended that this unit be electrically grounded in accordance with local codes, or, in the absence of local codes, in the heater control enclosure. Label all wires prior to pictorial below for water heater internal wiring. Wiring errors can cause improper and dangerous operation. Operating Instructions Installation Instructions...
... use of conduit or metal-clad cable connectors. Refer to disconnection when servicing controls. A knock-out hole is not recommended that this unit be electrically grounded in accordance with local codes, or, in the absence of local codes, in the heater control enclosure. Label all wires prior to pictorial below for water heater internal wiring. Wiring errors can cause improper and dangerous operation. Operating Instructions Installation Instructions...
Use and Care Manual
Page 18
... water heater or attempt to relocate them on gas water heaters are located. Please install the insulation, according to the combustion air inlet openings (perforation holes) or the Flammable Vapor sensor located around the lower perimeter of pipe insulation. The manufacturer's warranty does not cover any type of an insulation blanket is not restricting the air flow to the illustrations above, that the thickness does not exceed ½". WARNING: If local codes require external application of insulation blanket kits the manufacturer's instructions...
... water heater or attempt to relocate them on gas water heaters are located. Please install the insulation, according to the combustion air inlet openings (perforation holes) or the Flammable Vapor sensor located around the lower perimeter of pipe insulation. The manufacturer's warranty does not cover any type of an insulation blanket is not restricting the air flow to the illustrations above, that the thickness does not exceed ½". WARNING: If local codes require external application of insulation blanket kits the manufacturer's instructions...
Use and Care Manual
Page 19
... installed 3/4" NPT heat traps in the Use and Care Manual and the National Fuel Gas Code. ❑ DO maintain proper clearances to be done by a qualified service technician. During Installation of one (1) 90° 3/4" NPT elbow and may occur. A new burner access door gasket must be sealed utilizing a gasket and tamper resistant screws. ❑ DON'T block or restrict Combustion Air Inlet Openings or the Flammable Vapor Sensor located around the lower portion of nipples and heat traps...
... installed 3/4" NPT heat traps in the Use and Care Manual and the National Fuel Gas Code. ❑ DO maintain proper clearances to be done by a qualified service technician. During Installation of one (1) 90° 3/4" NPT elbow and may occur. A new burner access door gasket must be sealed utilizing a gasket and tamper resistant screws. ❑ DON'T block or restrict Combustion Air Inlet Openings or the Flammable Vapor Sensor located around the lower portion of nipples and heat traps...
Use and Care Manual
Page 20
... flue. ❑ Blower assembly properly installed. ❑ Vent connector(s) pitched upward to chimney (¼" per foot of length minimum) . ❑ Vent connector(s) securely fastened together with water. ❑ Air purged from water heater and piping. ❑ Water connections tight and free of corrosive elements and flammable vapors. E. B. Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to open drain. ❑ Discharge line protected from combustion air inlet openings observed ❑...
... flue. ❑ Blower assembly properly installed. ❑ Vent connector(s) pitched upward to chimney (¼" per foot of length minimum) . ❑ Vent connector(s) securely fastened together with water. ❑ Air purged from water heater and piping. ❑ Water connections tight and free of corrosive elements and flammable vapors. E. B. Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to open drain. ❑ Discharge line protected from combustion air inlet openings observed ❑...
Use and Care Manual
Page 21
... valve in a combination potable and space heating application must comply with water heater) Isolation valve in pump. DANGER: Any piping or components used for boiler treatment, into this manual and take precedent over these instructions. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Energy Code All water piping shall be insulated in this system. Local codes...
... valve in a combination potable and space heating application must comply with water heater) Isolation valve in pump. DANGER: Any piping or components used for boiler treatment, into this manual and take precedent over these instructions. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Energy Code All water piping shall be insulated in this system. Local codes...
Use and Care Manual
Page 23
... vapors lighting. Do Not turn on water heater if cold water supply shut-off . Care and Cleaning Troubleshooting Tips ! Do not smoke or use gasoline or other appliance. Operating Procedure This heater is a demand for a long period of the water in energy and operating costs. Water Temperature Setting The temperature of time (generally two weeks or more details.) The chart below may require a 120°F or lower gas control (thermostat) setting to be used , open doors Do Not turn off manual gas shut-off valve if water heater...
... vapors lighting. Do Not turn on water heater if cold water supply shut-off . Care and Cleaning Troubleshooting Tips ! Do not smoke or use gasoline or other appliance. Operating Procedure This heater is a demand for a long period of the water in energy and operating costs. Water Temperature Setting The temperature of time (generally two weeks or more details.) The chart below may require a 120°F or lower gas control (thermostat) setting to be used , open doors Do Not turn off manual gas shut-off valve if water heater...
Use and Care Manual
Page 24
... the tank near the gas control (thermostat). Operation Instructions for any part of the tank, closest to the outlet pipe delivering hot water to be hatter than 3 seconds About 11/2 seconds About 1 second 120°F 113°F 105°F 98°F 90° F Temperatures are approximate 24 Customer Service Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. Maximum water temperatures occur just after the burner has shut off ) valve and...
... the tank near the gas control (thermostat). Operation Instructions for any part of the tank, closest to the outlet pipe delivering hot water to be hatter than 3 seconds About 11/2 seconds About 1 second 120°F 113°F 105°F 98°F 90° F Temperatures are approximate 24 Customer Service Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. Maximum water temperatures occur just after the burner has shut off ) valve and...
Use and Care Manual
Page 26
.... ! Blower Assembly Dilution Air Holes Location of Dilution Air Holes DANGER: Failure to perform the recommended Routine Preventative Maintenance can prevent the gas control (thermostat) sensors from the water heater's tank annually for Hot Water Scalds. Attach a garden hose to the drain valve on the water heater discharges periodically, this occurs. Customer Service Care and cleaning of water to a drain. Open the valve. Check the outdoor vent terminal to thermal expansion in the bottom of dependable trouble-free service. DO NOT plug the relief valve...
.... ! Blower Assembly Dilution Air Holes Location of Dilution Air Holes DANGER: Failure to perform the recommended Routine Preventative Maintenance can prevent the gas control (thermostat) sensors from the water heater's tank annually for Hot Water Scalds. Attach a garden hose to the drain valve on the water heater discharges periodically, this occurs. Customer Service Care and cleaning of water to a drain. Open the valve. Check the outdoor vent terminal to thermal expansion in the bottom of dependable trouble-free service. DO NOT plug the relief valve...
Use and Care Manual
Page 27
... by removing the blower assembly and flue baffle. Venting System Inspection The water heater's internal flue must not be obtained. ! Burner Inspection Visually inspect the hot surface ignitor and main burners annually. The burner chamber is clean by its hanger at the blower assembly relief opening after inspection of burner operation. CAUTION: For your safety, cleaning of gas piping and leak testing.. Customer Service Troubleshooting Tips Care and Cleaning Housekeeping ! If the burner access door is removed, the burner access door gasket must...
... by removing the blower assembly and flue baffle. Venting System Inspection The water heater's internal flue must not be obtained. ! Burner Inspection Visually inspect the hot surface ignitor and main burners annually. The burner chamber is clean by its hanger at the blower assembly relief opening after inspection of burner operation. CAUTION: For your safety, cleaning of gas piping and leak testing.. Customer Service Troubleshooting Tips Care and Cleaning Housekeeping ! If the burner access door is removed, the burner access door gasket must...
Use and Care Manual
Page 30
... Wait for service. of this manual. Blower unplugged. Plug in tank. Clean tank. Combustion Shutoff System Contact a qualified service technician. gas control (thermostat). VERIFY PROPER OPERATION AFTER SERVICING. Operating Instructions Installation Instructions Safety Instructions 30 Problem Rumbling noise Relief valve producing popping noise or draining Not enough or no hot water Water is an unacceptable condition and must be set too high. Low gas pressure. Check gas supply pressure and manifold pressure. Wiring errors can cause...
... Wait for service. of this manual. Blower unplugged. Plug in tank. Clean tank. Combustion Shutoff System Contact a qualified service technician. gas control (thermostat). VERIFY PROPER OPERATION AFTER SERVICING. Operating Instructions Installation Instructions Safety Instructions 30 Problem Rumbling noise Relief valve producing popping noise or draining Not enough or no hot water Water is an unacceptable condition and must be set too high. Low gas pressure. Check gas supply pressure and manifold pressure. Wiring errors can cause...
Use and Care Manual
Page 31
...buildup on electrode, wire/pilot tube damage or combustion air port blockage 1. Replace pressure switch 3. Check gas supply 2. second pause sor lockout Gasoline or other safety devices. Replace gas control valve 89 Eight-Two Flash, three second pause Temperature sensor fault detected Thermal well fault 1. Check thermal well wiring connection 2. Replace thermal well 15 Eight-Three Flash, three second pause Electronics fault detected Thermal well fault or gas control 1. Replace gas control valve fault 2. VERIFY PROPER OPERATION AFTER SERVICING. Low voltage...
...buildup on electrode, wire/pilot tube damage or combustion air port blockage 1. Replace pressure switch 3. Check gas supply 2. second pause sor lockout Gasoline or other safety devices. Replace gas control valve 89 Eight-Two Flash, three second pause Temperature sensor fault detected Thermal well fault 1. Check thermal well wiring connection 2. Replace thermal well 15 Eight-Three Flash, three second pause Electronics fault detected Thermal well fault or gas control 1. Replace gas control valve fault 2. VERIFY PROPER OPERATION AFTER SERVICING. Low voltage...
Use and Care Manual
Page 32
...serial number of the water heater from the rating plate. Specify type of gas (natural or LP) as marked on the rating plate. Part description (as noted below) and number of gas piping, gas control (thermostat), burners, vent connectors or other safety devices. For 40 and 50 gallon models using natural or LP gas. Refer repairs to qualified service personnel. Customer Service Troubleshooting Tips Replacement Parts. Blower Assembly ** Heat Trap Nipple Anode rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly...
...serial number of the water heater from the rating plate. Specify type of gas (natural or LP) as marked on the rating plate. Part description (as noted below) and number of gas piping, gas control (thermostat), burners, vent connectors or other safety devices. For 40 and 50 gallon models using natural or LP gas. Refer repairs to qualified service personnel. Customer Service Troubleshooting Tips Replacement Parts. Blower Assembly ** Heat Trap Nipple Anode rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly...
Use and Care Manual
Page 34
..., building or structure used in whole or in part for qualified service assistance. 2. The referenced "special venting system" instructions shall be included with an alarm shall be met at the time of completion of installation, the owner shall have any questions about your problem not be ANSI/UL 2034 listed and IAS certified. 2. Model and serial number of installer and any service work was performed. The...
..., building or structure used in whole or in part for qualified service assistance. 2. The referenced "special venting system" instructions shall be included with an alarm shall be met at the time of completion of installation, the owner shall have any questions about your problem not be ANSI/UL 2034 listed and IAS certified. 2. Model and serial number of installer and any service work was performed. The...