Use and Care Manual
Page 2
... Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature. . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection. . . . 27 Burner Inspection 27 Extended Shut-Down 28 Troubleshooting Tips Before You Call For Service 29-31 Customer Service Parts List 32 If You Need Service 34 2 IMPORTANT! READ THIS MANUAL Inside you time...
... Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-15 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating. . . . . 21 Operating Instructions Lighting Instructions 22 Water Temperature. . . . . . 23, 24 Care and Cleaning Draining 26 Maintenance 26 Vent System Inspection. . . . 27 Burner Inspection 27 Extended Shut-Down 28 Troubleshooting Tips Before You Call For Service 29-31 Customer Service Parts List 32 If You Need Service 34 2 IMPORTANT! READ THIS MANUAL Inside you time...
Use and Care Manual
Page 6
... ALL INSTRUCTIONS BEFORE USING. ! SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 WARNING! Turn off the manual shut-off valve if the water heater has been subjected to overheating, fire, flood, physical damage or if the gas supply fails to prevent property damage, personal injury, or loss of the gas shut-off if necessary. Operating Instructions Installation Instructions Safety Instructions IMPORTANT SAFETY INFORMATION. However, applicable local codes shall govern installation.
... ALL INSTRUCTIONS BEFORE USING. ! SAVE THESE INSTRUCTIONS Care and Cleaning Troubleshooting Tips Customer Service 6 WARNING! Turn off the manual shut-off valve if the water heater has been subjected to overheating, fire, flood, physical damage or if the gas supply fails to prevent property damage, personal injury, or loss of the gas shut-off if necessary. Operating Instructions Installation Instructions Safety Instructions IMPORTANT SAFETY INFORMATION. However, applicable local codes shall govern installation.
Use and Care Manual
Page 7
...combustion air inlet openings located around the lower perimeter of 1" is recommended that a suitable catch damage, for adequate inspection and servicing. ● The water heater may be centered in all directions. should be installed under the water heater. WARNING: Combustible construction refers to code requirements. DO NOT obstruct or block the Flammable Vapor Sensor. ● If the water heater is properly drained. Catch pan kits are to obstuct the flammable vapor sensor. Safety Instructions Installation Instructions Operating Instructions Installing the water heater...
...combustion air inlet openings located around the lower perimeter of 1" is recommended that a suitable catch damage, for adequate inspection and servicing. ● The water heater may be centered in all directions. should be installed under the water heater. WARNING: Combustible construction refers to code requirements. DO NOT obstruct or block the Flammable Vapor Sensor. ● If the water heater is properly drained. Catch pan kits are to obstuct the flammable vapor sensor. Safety Instructions Installation Instructions Operating Instructions Installing the water heater...
Use and Care Manual
Page 9
... air cushion built in the water heater and piping system can quickly reach the safety setting of the relief valve. The suggested typical installation. NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off valve Drain valve Relief valve discharge line to fixtures Water Heater Jacket Temperature and pressure relief valve Vent connector Union 1/4" per local codes and valve manufacturer's instructions. Heat trap 6" minimum Hot water outlet to suitable open " water system. Combustion Air Inlet Openings 6" Air gap 9 Customer Service Vacuum Relief Valve...
... air cushion built in the water heater and piping system can quickly reach the safety setting of the relief valve. The suggested typical installation. NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off valve Drain valve Relief valve discharge line to fixtures Water Heater Jacket Temperature and pressure relief valve Vent connector Union 1/4" per local codes and valve manufacturer's instructions. Heat trap 6" minimum Hot water outlet to suitable open " water system. Combustion Air Inlet Openings 6" Air gap 9 Customer Service Vacuum Relief Valve...
Use and Care Manual
Page 10
... water heater as marked on the rating plate. The Btuh rating of the relief valve must not exceed 150 PSI, the maximum working pressure of a type approved for Hot Water Supply Systems, ANSI Z21.22, is closed, then open drain to vent from the water heater and piping. If, however, the condensation continues, examine the piping and fittings for the purpose on . Care and Cleaning Troubleshooting Tips Customer Service 10 Operating Instructions Installation Instructions Safety Instructions Installing the water heater...
... water heater as marked on the rating plate. The Btuh rating of the relief valve must not exceed 150 PSI, the maximum working pressure of a type approved for Hot Water Supply Systems, ANSI Z21.22, is closed, then open drain to vent from the water heater and piping. If, however, the condensation continues, examine the piping and fittings for the purpose on . Care and Cleaning Troubleshooting Tips Customer Service 10 Operating Instructions Installation Instructions Safety Instructions Installing the water heater...
Use and Care Manual
Page 11
... Customer Service If high or low gas pressures are used , as practical at all connections and fittings. Contact the local gas supplier for natural gas, or 14" w.c. Safety Instructions Installation Instructions Operating Instructions WARNING: Do not attempt to convert this water heater is the location it is placed in operation. Turn on the manual gas shut-off valve: See (NFGC) for complete instructions. Such conversion could result in operation. If lever type gas shut-offs are...
... Customer Service If high or low gas pressures are used , as practical at all connections and fittings. Contact the local gas supplier for natural gas, or 14" w.c. Safety Instructions Installation Instructions Operating Instructions WARNING: Do not attempt to convert this water heater is the location it is placed in operation. Turn on the manual gas shut-off valve: See (NFGC) for complete instructions. Such conversion could result in operation. If lever type gas shut-offs are...
Use and Care Manual
Page 12
... imperative that restricts the normal thermal expansion and contraction of vent pipe. Troubleshooting Tips Customer Service Care and Cleaning The water heater must be installed with the electrical connector. NOTICE: This unit is being installed as detailed above have been met. Use only 2- If the water heater is equipped with soap and water solution upon initial startup. DANGER: Failure to install the blower assembly and properly vent the water heater to the outdoors as...
... imperative that restricts the normal thermal expansion and contraction of vent pipe. Troubleshooting Tips Customer Service Care and Cleaning The water heater must be installed with the electrical connector. NOTICE: This unit is being installed as detailed above have been met. Use only 2- If the water heater is equipped with soap and water solution upon initial startup. DANGER: Failure to install the blower assembly and properly vent the water heater to the outdoors as...
Use and Care Manual
Page 17
... the black and white leads in the heater control enclosure. CONNECTION DIAGRAM INDUCER PRESSURE SWITCH BK = BLACK BL = BLUE G = GREEN R = RED W = WHITE Y = YELLOW TEMPERATURE SWITCH The maximum current draw is provided to permit use an extension cord). Operating Instructions Installation Instructions Safety Instructions Wiring If local codes permit, the water heater may be connected to electric service with the power cord provided (DO NOT use of conduit or metal-clad cable connectors...
... the black and white leads in the heater control enclosure. CONNECTION DIAGRAM INDUCER PRESSURE SWITCH BK = BLACK BL = BLUE G = GREEN R = RED W = WHITE Y = YELLOW TEMPERATURE SWITCH The maximum current draw is provided to permit use an extension cord). Operating Instructions Installation Instructions Safety Instructions Wiring If local codes permit, the water heater may be connected to electric service with the power cord provided (DO NOT use of conduit or metal-clad cable connectors...
Use and Care Manual
Page 18
... Instructions Installation Instructions Operating Instructions Installing the water heater. The purpose of the water heater or the area where the combustion air inlet openings and Flammable Vapor Sensor are not necessary. Care and Cleaning Troubleshooting Tips NOTICE: If pipe insulation is used, ensure that best meets your requirements. This will interfere with the safe operation of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation...
... Instructions Installation Instructions Operating Instructions Installing the water heater. The purpose of the water heater or the area where the combustion air inlet openings and Flammable Vapor Sensor are not necessary. Care and Cleaning Troubleshooting Tips NOTICE: If pipe insulation is used, ensure that best meets your requirements. This will interfere with the safe operation of the blower assembly. Do not cover the burner access door, jacket door, gas control (thermostat)/ gas valve or pressure and temperature relief valve. Do not apply insulation...
Use and Care Manual
Page 19
... Installation of nipples and heat traps on any burner access door that the venting system complies with factory installed 3/4" NPT heat traps in the Use and Care Manual and National Fuel Gas Code. ❑ DO contact a qualified service technician if the pilot or main burner will not stay lit. The base of Dilution Air Holes Sight Glass Burner Access Door Grommet Flammable Vapor Sensor Care and Cleaning Troubleshooting Tips Customer Service 19 Operating Instructions Installation Instructions Safety Instructions Heat Traps For increased energy efficiency, some water heaters...
... Installation of nipples and heat traps on any burner access door that the venting system complies with factory installed 3/4" NPT heat traps in the Use and Care Manual and National Fuel Gas Code. ❑ DO contact a qualified service technician if the pilot or main burner will not stay lit. The base of Dilution Air Holes Sight Glass Burner Access Door Grommet Flammable Vapor Sensor Care and Cleaning Troubleshooting Tips Customer Service 19 Operating Instructions Installation Instructions Safety Instructions Heat Traps For increased energy efficiency, some water heaters...
Use and Care Manual
Page 20
... electrical power. 20 Customer Service E. Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to check all D. Safety Instructions Installation Instructions Operating Instructions Installation Checklist A. Water Supply ❑ Water heater completely filled with shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to open drain. ❑ Discharge line protected from combustion air inlet openings observed ❑ Flammable vapor sensor...
... electrical power. 20 Customer Service E. Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to check all D. Safety Instructions Installation Instructions Operating Instructions Installation Checklist A. Water Supply ❑ Water heater completely filled with shut-off valve, union and sediment trap. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to open drain. ❑ Discharge line protected from combustion air inlet openings observed ❑ Flammable vapor sensor...
Use and Care Manual
Page 21
... those used for vertical or horizontal supply lines. Isolation valve in some heating units. T FAN ON OFF HEAT COOL Electronically controlled pump timer. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Code Water Heater to be in accordance with the Local and State Energy Code All water piping shall be insulated in accordance with water heater...
... those used for vertical or horizontal supply lines. Isolation valve in some heating units. T FAN ON OFF HEAT COOL Electronically controlled pump timer. Care and Cleaning Troubleshooting Tips Customer Service Gas line to water heater Temperature and pressure relief valve discharge line Gas Control (Thermostat) Gas Fired Water Heater Water Heater drain pan installed in accordance with the Local and State Code Water Heater to be in accordance with the Local and State Energy Code All water piping shall be insulated in accordance with water heater...
Use and Care Manual
Page 23
... been used for a long period of this happens, refer to the water heater. Care and Cleaning Troubleshooting Tips ! Safety and energy conservation are operating properly. Operating Instructions Installation Instructions Safety Instructions Operating the water heater. newspaper, rags or mops to light the main burner. After the main burner ignites, replace the outer door. The recommended starting point temperature is present, there will go through the pipe as air escaping through three trials for heating the water...
... been used for a long period of this happens, refer to the water heater. Care and Cleaning Troubleshooting Tips ! Safety and energy conservation are operating properly. Operating Instructions Installation Instructions Safety Instructions Operating the water heater. newspaper, rags or mops to light the main burner. After the main burner ignites, replace the outer door. The recommended starting point temperature is present, there will go through the pipe as air escaping through three trials for heating the water...
Use and Care Manual
Page 24
...;F 90° F Temperatures are approximate 24 Customer Service The gas control (thermostat) is preferred, then refer to the burner if the water heater exceeds normal operating temperatures. WARNING: Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance If the water heater has been subjected to test the water temperature with your dealer. ! Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. Therefore...
...;F 90° F Temperatures are approximate 24 Customer Service The gas control (thermostat) is preferred, then refer to the burner if the water heater exceeds normal operating temperatures. WARNING: Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance If the water heater has been subjected to test the water temperature with your dealer. ! Safety Instructions Installation Instructions Operating Instructions Operating the water heater cont. Therefore...
Use and Care Manual
Page 26
... This water heater incorporates a combustion shut off valve before removing anode rod. DANGER: Before manually operating the temperature and pressure relief valve, make certain no damage nearby caused by the valve. Blower Assembly Dilution Air Holes Location of Dilution Air Holes DANGER: Failure to perform the recommended Routine Preventative Maintenance can harm the proper operation of the hot water released by the valve. The water drained from the water heater's tank annually for inspection and replaced when more than the gas control (thermostat) setting. Clean...
... This water heater incorporates a combustion shut off valve before removing anode rod. DANGER: Before manually operating the temperature and pressure relief valve, make certain no damage nearby caused by the valve. Blower Assembly Dilution Air Holes Location of Dilution Air Holes DANGER: Failure to perform the recommended Routine Preventative Maintenance can harm the proper operation of the hot water released by the valve. The water drained from the water heater's tank annually for inspection and replaced when more than the gas control (thermostat) setting. Clean...
Use and Care Manual
Page 27
... water heater. Test for spillage at the top of gas piping and leak testing.. Through the sight glass, inspect the hot surface ignitor with mild detergent. If the burner access door is hung securely by removing the blower assembly and flue baffle. Visually inspect hot surface ignitor. DO NOT obstruct or block the Flammable Vapor Sensor. Reinstall the blower assembly. Inspect the gas venting system and the chimney. Burner Inspection Visually inspect the hot surface ignitor...
... water heater. Test for spillage at the top of gas piping and leak testing.. Through the sight glass, inspect the hot surface ignitor with mild detergent. If the burner access door is hung securely by removing the blower assembly and flue baffle. Visually inspect hot surface ignitor. DO NOT obstruct or block the Flammable Vapor Sensor. Reinstall the blower assembly. Inspect the gas venting system and the chimney. Burner Inspection Visually inspect the hot surface ignitor...
Use and Care Manual
Page 30
..."ON/OFF" switch turned off device that shuts the operation of this . tripped The gas control (thermostat) ● See the "Water Temperature Setting" of the water heater. Operating Instructions Installation Instructions Safety Instructions 30 Contact the water supplier or plumbing expansion to a contractor on how to correct this manual. of The Water is "OFF" before removing protective cover FOR ANY REASON. This water heater incorporates a combustion shut off . Turn "ON". Problem Rumbling noise Relief valve producing popping noise or draining Not...
..."ON/OFF" switch turned off device that shuts the operation of this . tripped The gas control (thermostat) ● See the "Water Temperature Setting" of the water heater. Operating Instructions Installation Instructions Safety Instructions 30 Contact the water supplier or plumbing expansion to a contractor on how to correct this manual. of The Water is "OFF" before removing protective cover FOR ANY REASON. This water heater incorporates a combustion shut off . Turn "ON". Problem Rumbling noise Relief valve producing popping noise or draining Not...
Use and Care Manual
Page 31
... fault detected Thermal well fault or gas control 1. P ressure switch wiring incorrect Vent blockage or improper installa- 2. Replace gas control valve fault 2. Replace gas valve control 1. Verify no gasoline or flammable va- 47 Seven Flash, three Flammable vapor sen- Call For Heat (no fault Water temperature is out of range, wiring to water heater is "OFF" before removing protective cover FOR ANY REASON. Replace pressure switch 3. R eplace blower temperature switch blower temperature switch open position 1. Replace FV sensor 49 three second FVS fault...
... fault detected Thermal well fault or gas control 1. P ressure switch wiring incorrect Vent blockage or improper installa- 2. Replace gas control valve fault 2. Replace gas valve control 1. Verify no gasoline or flammable va- 47 Seven Flash, three Flammable vapor sen- Call For Heat (no fault Water temperature is out of range, wiring to water heater is "OFF" before removing protective cover FOR ANY REASON. Replace pressure switch 3. R eplace blower temperature switch blower temperature switch open position 1. Replace FV sensor 49 three second FVS fault...
Use and Care Manual
Page 32
... Blower Assembly ** Heat Trap Nipple Anode rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly Kit The kit provides extra speed clips and tamper resistant screws. ** May differ in actual appearance. Drain valve Gas Control (Thermostat) Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Gas Control Shank *Burner *Burner supply tube Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Igniter *Burner Access Door 32 *Sight Glass Jacket Door *Burner Access Door...
... Blower Assembly ** Heat Trap Nipple Anode rod ** Heat Trap Nipple Flue baffle and hanger Dip tube Dip tube gasket Temperature and pressure relief valve *Burner Assembly Kit The kit provides extra speed clips and tamper resistant screws. ** May differ in actual appearance. Drain valve Gas Control (Thermostat) Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Gas Control Shank *Burner *Burner supply tube Flammable Vapor Sensor *Burner Access Door Gasket *Burner orifice *Igniter *Burner Access Door 32 *Sight Glass Jacket Door *Burner Access Door...
Use and Care Manual
Page 34
... the installation. List of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in line with an alarm and battery back-up may be satisfied: 4. GAS EQUIPMENT VENTING SYSTEM PROVIDED. Model and serial number of the water heater...
... the installation. List of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in line with an alarm and battery back-up may be satisfied: 4. GAS EQUIPMENT VENTING SYSTEM PROVIDED. Model and serial number of the water heater...