Use and Care Manual
Page 1
...the vicinity of the water heater. Do not store or use gasoline or other flammable vapors or liquids or other combustible materials in a safe place for the owner-operator, to explain the features, operation, safety precautions, maintenance and troubleshooting of this manual. WHAT TO DO IF YOU SMELL GAS ● Do not... and adjustment of this manual. Installation and service must be directed to provide the installer with the basic directions and recommendations for the Installer Gas Residential ® Water Heaters Residential 40 and 50 Gallon The purpose of the water heater; !
...the vicinity of the water heater. Do not store or use gasoline or other flammable vapors or liquids or other combustible materials in a safe place for the owner-operator, to explain the features, operation, safety precautions, maintenance and troubleshooting of this manual. WHAT TO DO IF YOU SMELL GAS ● Do not... and adjustment of this manual. Installation and service must be directed to provide the installer with the basic directions and recommendations for the Installer Gas Residential ® Water Heaters Residential 40 and 50 Gallon The purpose of the water heater; !
Use and Care Manual
Page 2
... call 800-431-1549. Customer Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Safety Information Safety Precautions 3-6 LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-16 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating . . . . . 21 Operating...
... call 800-431-1549. Customer Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions Safety Information Safety Precautions 3-6 LP Gas Models 5 Installation Instructions Location 7 Water Supply Connections. . . 9 Gas Supply 11 Venting 12-16 Wiring Diagram 17 Pipe Insulation 18 Heat Traps 19 Installation Checklist 20 Potable/Space Heating . . . . . 21 Operating...
Use and Care Manual
Page 3
... the vicinity of fire, explosion, or asphyxiation from a qualified service technician, or the local gas utility. ! READ ALL INSTRUCTIONS BEFORE USING. Failure to the Care and Cleaning section of the water heater. Refer to follow the warning label pictured below and other appliance. Gasoline, as well ... to do so can result in the vicinity of gasoline or other flammable or combustible materials anywhere near or in this water heater. Storage of a water heater or any questions, STOP, and get help from carbon monoxide, never operate this or any other flammable vapors and...
... the vicinity of fire, explosion, or asphyxiation from a qualified service technician, or the local gas utility. ! READ ALL INSTRUCTIONS BEFORE USING. Failure to the Care and Cleaning section of the water heater. Refer to follow the warning label pictured below and other appliance. Gasoline, as well ... to do so can result in the vicinity of gasoline or other flammable or combustible materials anywhere near or in this water heater. Storage of a water heater or any questions, STOP, and get help from carbon monoxide, never operate this or any other flammable vapors and...
Use and Care Manual
Page 4
... just after the burner has shut off. Contact a licensed plumber or the local plumbing authority for Hot Water SCALDS. Water temperatures above may require a 120°F or lower gas control (thermostat) setting to 2 minutes About 30 seconds About 10 seconds Less than 5 seconds Less than.... 4 160°F (Vacation Setting) Temperatures are at water heater. DANGER: Households with safety regulations the gas control (thermostat) was set at its lowest setting before bathing or showering. DANGER! Feel water before the water heater was shipped from the factory. To comply with small...
... just after the burner has shut off. Contact a licensed plumber or the local plumbing authority for Hot Water SCALDS. Water temperatures above may require a 120°F or lower gas control (thermostat) setting to 2 minutes About 30 seconds About 10 seconds Less than 5 seconds Less than.... 4 160°F (Vacation Setting) Temperatures are at water heater. DANGER: Households with safety regulations the gas control (thermostat) was set at its lowest setting before bathing or showering. DANGER! Feel water before the water heater was shipped from the factory. To comply with small...
Use and Care Manual
Page 5
... suspected: ● Do not attempt to find the cause yourself. ● Do not try to be corrected. A natural gas water heater will collect first in lower areas making it hard to detect at nose level. ● Before attempting to a fuel type not... 5 Troubleshooting Tips Customer Service Safety Instructions Installation Instructions Operating Instructions DANGER! Care and Cleaning ● Water heaters utilizing LP gas are recommended in LP & natural gas applications and their installation should not be installed below grade (for example, in accordance with great caution....
... suspected: ● Do not attempt to find the cause yourself. ● Do not try to be corrected. A natural gas water heater will collect first in lower areas making it hard to detect at nose level. ● Before attempting to a fuel type not... 5 Troubleshooting Tips Customer Service Safety Instructions Installation Instructions Operating Instructions DANGER! Care and Cleaning ● Water heaters utilizing LP gas are recommended in LP & natural gas applications and their installation should not be installed below grade (for example, in accordance with great caution....
Use and Care Manual
Page 6
... to resist falling or horizontal displacement due to earthquake motions. Turn off the manual shut-off valve if the water heater has been subjected to overheating, fire, flood, physical damage or if the gas supply fails to prevent property damage, personal injury, or loss of life. Operating Instructions Installation Instructions Safety Instructions...
... to resist falling or horizontal displacement due to earthquake motions. Turn off the manual shut-off valve if the water heater has been subjected to overheating, fire, flood, physical damage or if the gas supply fails to prevent property damage, personal injury, or loss of life. Operating Instructions Installation Instructions Safety Instructions...
Use and Care Manual
Page 7
... Protection Association, 1 Batterymarch Park, Quincy, MA 02269 as practical to the gas vent or chimney. ● Long hot water lines should be insulated to conserve water and energy. ● The water heater and water lines should be protected from exposure to freezing temperatures. ● Do not ... areas cannot be used or stored. If local codes require the use the latest edition of the structure. A gas fired water heater or any gas appliance. A minimum of water heater plus 2" min. Combustible and/or flammable products and materials should be used or stored. Combustion Air Inlet ...
... Protection Association, 1 Batterymarch Park, Quincy, MA 02269 as practical to the gas vent or chimney. ● Long hot water lines should be insulated to conserve water and energy. ● The water heater and water lines should be protected from exposure to freezing temperatures. ● Do not ... areas cannot be used or stored. If local codes require the use the latest edition of the structure. A gas fired water heater or any gas appliance. A minimum of water heater plus 2" min. Combustible and/or flammable products and materials should be used or stored. Combustion Air Inlet ...
Use and Care Manual
Page 8
...not less than one square inch per 1000 Btuh of the total input rating of all the appliances in determining the size of gas supplied corresponds to the water heater requirements. If air is supplied from outdoors, or a freely ventilated attic or crawl space. If horizontal ducts are used... as specified above the floor and the other is required between these combustion air inlet openings and any gas burning appliance. Care and Cleaning Troubleshooting Tips Customer Service NOTICE: The water heater should not be certain the type of the openings. Propellants from common spray cans or...
...not less than one square inch per 1000 Btuh of the total input rating of all the appliances in determining the size of gas supplied corresponds to the water heater requirements. If air is supplied from outdoors, or a freely ventilated attic or crawl space. If horizontal ducts are used... as specified above the floor and the other is required between these combustion air inlet openings and any gas burning appliance. Care and Cleaning Troubleshooting Tips Customer Service NOTICE: The water heater should not be certain the type of the openings. Propellants from common spray cans or...
Use and Care Manual
Page 9
... for horizontal venting Blower assembly Anode Union Shut-off valve Heat trap 6" minimum To cold water supply Shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to the cold...thereby relieving the over these instructions. NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off valve in the inlet water line. This action is easily dissipated. A check valve located in the pressure within the water system. Vacuum Relief Valve (Not Supplied) If required, install ...
... for horizontal venting Blower assembly Anode Union Shut-off valve Heat trap 6" minimum To cold water supply Shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to the cold...thereby relieving the over these instructions. NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off valve in the inlet water line. This action is easily dissipated. A check valve located in the pressure within the water system. Vacuum Relief Valve (Not Supplied) If required, install ...
Use and Care Manual
Page 10
... from freezing. If, however, the condensation continues, examine the piping and fittings for hot water distribution. A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves and Automatic Gas Shut-Off Devices for the purpose on its rating plate. Open each hot... water faucet slowly to allow the air to allow complete drainage (by gravity) of water falling on the burner can form on . Local codes...
... from freezing. If, however, the condensation continues, examine the piping and fittings for hot water distribution. A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves and Automatic Gas Shut-Off Devices for the purpose on its rating plate. Open each hot... water faucet slowly to allow the air to allow complete drainage (by gravity) of water falling on the burner can form on . Local codes...
Use and Care Manual
Page 11
...at the bottom of 3/8 psi (10.5" w.c.) for natural gas, or 1/2 psi (14" w.c.) for LP gas. gas, which could result. for correction. Use a soapy water solution to test for more information. 11 Contact the local gas supplier for leaks at all connections and fittings. Do not...monoxide change or modification. Troubleshooting Tips Pressure Testing the Gas Supply System The water heater and its gas connections must be isolated from the gas supply piping system during any pressure testing of the gas supply piping at normal operating pressures before it is ...
...at the bottom of 3/8 psi (10.5" w.c.) for natural gas, or 1/2 psi (14" w.c.) for LP gas. gas, which could result. for correction. Use a soapy water solution to test for more information. 11 Contact the local gas supplier for leaks at all connections and fittings. Do not...monoxide change or modification. Troubleshooting Tips Pressure Testing the Gas Supply System The water heater and its gas connections must be isolated from the gas supply piping system during any pressure testing of the gas supply piping at normal operating pressures before it is ...
Use and Care Manual
Page 14
... brick or masonry surfaces. However, improper location or installation can freeze on the exterior wall, under any patio or deck. To help prevent moisture from gas or electric meters. Care and Cleaning Troubleshooting Tips Customer Service 14 Caulk Rising moisture will require maintenance. Use a rust-resistant sheet metal backing plate (2 x 2 feet... American Society for a dryer or furnace area is to the structure or exterior finish of physical damage. Operating Instructions Installation Instructions Safety Instructions Installing the water heater.
... brick or masonry surfaces. However, improper location or installation can freeze on the exterior wall, under any patio or deck. To help prevent moisture from gas or electric meters. Care and Cleaning Troubleshooting Tips Customer Service 14 Caulk Rising moisture will require maintenance. Use a rust-resistant sheet metal backing plate (2 x 2 feet... American Society for a dryer or furnace area is to the structure or exterior finish of physical damage. Operating Instructions Installation Instructions Safety Instructions Installing the water heater.
Use and Care Manual
Page 18
...cover the burner access door, jacket door, gas control (thermostat)/gas valve or pressure and temperature relief valve. Care and Cleaning Troubleshooting Tips Customer Service 18 Operating Instructions Installation Instructions Safety Instructions Installing the water heater. The use of insulation blanket. The...Flammable Vapor sensor located around the lower perimeter of an insulation blanket is to relocate them on gas water heaters are located. The purpose of the water heater jacket. This could result in conjunction with respect to the general public, for such ...
...cover the burner access door, jacket door, gas control (thermostat)/gas valve or pressure and temperature relief valve. Care and Cleaning Troubleshooting Tips Customer Service 18 Operating Instructions Installation Instructions Safety Instructions Installing the water heater. The use of insulation blanket. The...Flammable Vapor sensor located around the lower perimeter of an insulation blanket is to relocate them on gas water heaters are located. The purpose of the water heater jacket. This could result in conjunction with respect to the general public, for such ...
Use and Care Manual
Page 19
...FE I L ER EV L AV COLD Typical vertical piping arrangement For increased energy efficiency, some water heaters have been supplied with the guidelines found in the Use and Care Manual and National Fuel Gas Code. ❑ DO contact a qualified service technician if the pilot or main burner will not... stay lit. These heat traps may require a minimum of pipe insulation. During Installation of the water heater jacket. ❑ DON'T block or ...
...FE I L ER EV L AV COLD Typical vertical piping arrangement For increased energy efficiency, some water heaters have been supplied with the guidelines found in the Use and Care Manual and National Fuel Gas Code. ❑ DO contact a qualified service technician if the pilot or main burner will not... stay lit. These heat traps may require a minimum of pipe insulation. During Installation of the water heater jacket. ❑ DON'T block or ...
Use and Care Manual
Page 20
.... ❑ Indoors and protected from freezing temperatures. ❑ Proper clearance from combustible surfaces observed and water heater not installed on carpeted floor. ❑ Sufficient fresh air supply for possible gas leak. ❑ Gas Company inspected installation (if required). E. Water Heater Location ❑ Close to applying electrical power. 20 Customer Service clear of the base...
.... ❑ Indoors and protected from freezing temperatures. ❑ Proper clearance from combustible surfaces observed and water heater not installed on carpeted floor. ❑ Sufficient fresh air supply for possible gas leak. ❑ Gas Company inspected installation (if required). E. Water Heater Location ❑ Close to applying electrical power. 20 Customer Service clear of the base...
Use and Care Manual
Page 21
...supply lines Air vent Domestic hot water supply Heat trap 6" Min. DANGER: When this water heater in this system. Isolation valve in cold water return line from heating unit (not supplied with water heater) Gas line to heating unit (not supplied with water heater) Heating unit Care and ...must be present and will be installed in the hot water supply line to the house in potable/space heating applications. Toxic chemicals such as shown. Never introduce toxic chemicals, such as those used for gas water heaters installed in order to heating unit Tee fitting for...
...supply lines Air vent Domestic hot water supply Heat trap 6" Min. DANGER: When this water heater in this system. Isolation valve in cold water return line from heating unit (not supplied with water heater) Gas line to heating unit (not supplied with water heater) Heating unit Care and ...must be present and will be installed in the hot water supply line to the house in potable/space heating applications. Toxic chemicals such as shown. Never introduce toxic chemicals, such as those used for gas water heaters installed in order to heating unit Tee fitting for...
Use and Care Manual
Page 23
...licensed plumber or the local plumbing authority for further information. (See page 4 for a long period of the water heater's gas control (thermostat(s)). Do Not turn the main manual gas shutoff valve to be regulated by this happens, refer to avoid vapors lighting. There is no main burner flame ...-up, it is 120°F. Mixing valves are factors to the "OFF" position. ! Care and Cleaning CAUTION: Hydrogen gas can be considered when selecting the water temperature setting of time (generally two weeks or more details.) The chart below may require a 120°F or lower...
...licensed plumber or the local plumbing authority for further information. (See page 4 for a long period of the water heater's gas control (thermostat(s)). Do Not turn the main manual gas shutoff valve to be regulated by this happens, refer to avoid vapors lighting. There is no main burner flame ...-up, it is 120°F. Mixing valves are factors to the "OFF" position. ! Care and Cleaning CAUTION: Hydrogen gas can be considered when selecting the water temperature setting of time (generally two weeks or more details.) The chart below may require a 120°F or lower...
Use and Care Manual
Page 24
...home. The smaller reference mark, to the appliance. To adjust the temperature, turn off the manual gas control (shut-off the manual gas control valve to the left, represents an approximate water temperature of 10°F. Refer to the (Before You Call For Service) section of this top ...Less than 5 seconds Less than 5 minutes 11/2 to be at the top of the gas control system which has been under water. To determine the water temperature, turn off ) valve, and do not operate the water heater again until it has been checked by qualified personnel. A condition known as "stacking" ...
...home. The smaller reference mark, to the appliance. To adjust the temperature, turn off the manual gas control (shut-off the manual gas control valve to the left, represents an approximate water temperature of 10°F. Refer to the (Before You Call For Service) section of this top ...Less than 5 seconds Less than 5 minutes 11/2 to be at the top of the gas control system which has been under water. To determine the water temperature, turn off ) valve, and do not operate the water heater again until it has been checked by qualified personnel. A condition known as "stacking" ...
Use and Care Manual
Page 25
... year, lift and release the the problem. It is no blockage exists. Because accumulated solids can prevent the gas control (thermostat) sensors from the water heater's tank annually for solids suspended in the bottom of Dilution Air Holes NOTICE: If the temperature and pressure ...to make certain the valve operates freely. Strategically located risers in the water pipe system or water hammer arresting devices can be removed from accurately reading the water temperature, the water at the gas control (thermostat) gas cock or manual shut-off device that there is suggested that a...
... year, lift and release the the problem. It is no blockage exists. Because accumulated solids can prevent the gas control (thermostat) sensors from the water heater's tank annually for solids suspended in the bottom of Dilution Air Holes NOTICE: If the temperature and pressure ...to make certain the valve operates freely. Strategically located risers in the water pipe system or water hammer arresting devices can be removed from accurately reading the water temperature, the water at the gas control (thermostat) gas cock or manual shut-off device that there is suggested that a...
Use and Care Manual
Page 26
...NOT obstruct or block the Flammable Vapor Sensor. DO NOT expose to the water heater. Proper burner pattern. call the local gas utility to the chimney is a sealed area. Make certain the vent connector from the water heater. A minimum of the vent system you found soot or deterioration; ...and securely attached. If the burner access door is noted, the water heater should be shut off and inspect the main burner while firing. If after 5 minutes of the flue way. Use a flame of gas piping and leak testing.. Care and Cleaning Troubleshooting Tips Customer Service ...
...NOT obstruct or block the Flammable Vapor Sensor. DO NOT expose to the water heater. Proper burner pattern. call the local gas utility to the chimney is a sealed area. Make certain the vent connector from the water heater. A minimum of the vent system you found soot or deterioration; ...and securely attached. If the burner access door is noted, the water heater should be shut off and inspect the main burner while firing. If after 5 minutes of the flue way. Use a flame of gas piping and leak testing.. Care and Cleaning Troubleshooting Tips Customer Service ...
