Installation Manual
Page 1
... should be removed when trailering your full model number and serial number ready. This in conjuction with the hardware installed (nuts and bolts) from the clamps. Box 361131 • Cleveland, OH • 44136-0019 769-11590 Do not fully tighten the hardware yet. The windshield seals to order replacement parts/attachments/accessories; Lower Windshield (1) C. you have questions regarding the controls, operation, or maintenance of...
... should be removed when trailering your full model number and serial number ready. This in conjuction with the hardware installed (nuts and bolts) from the clamps. Box 361131 • Cleveland, OH • 44136-0019 769-11590 Do not fully tighten the hardware yet. The windshield seals to order replacement parts/attachments/accessories; Lower Windshield (1) C. you have questions regarding the controls, operation, or maintenance of...
Installation Manual
Page 2
...-1238 CUB CADET LLC MANUFACTURER'S LIMITED WARRANTY FOR UTILITY VEHICLES The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased and used in the United States, its possessions and territories, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its option, repair or replace, free of charge, any part...
...-1238 CUB CADET LLC MANUFACTURER'S LIMITED WARRANTY FOR UTILITY VEHICLES The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased and used in the United States, its possessions and territories, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its option, repair or replace, free of charge, any part...
Operation Manual
Page 1
... In USA Form No. 769-12196 (March 13, 2017) NOTE: This Operator's Manual covers several models. CUB CADET LLC, P.O. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Utility Vehicle Challenger 400 WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
... In USA Form No. 769-12196 (March 13, 2017) NOTE: This Operator's Manual covers several models. CUB CADET LLC, P.O. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Utility Vehicle Challenger 400 WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
Operation Manual
Page 2
... your local Cub Cadet dealer. Choose from the experts. It instructs you have questions regarding the controls, operation, or maintenance of this machine, want to order replacement parts/attachments/accessories, or want to safely and easily set up and operating your new vehicle, please locate the model plate on the vehicle and record the information in this manual may cover a range of the engine equipped on this...
... your local Cub Cadet dealer. Choose from the experts. It instructs you have questions regarding the controls, operation, or maintenance of this machine, want to order replacement parts/attachments/accessories, or want to safely and easily set up and operating your new vehicle, please locate the model plate on the vehicle and record the information in this manual may cover a range of the engine equipped on this...
Operation Manual
Page 3
... running or within the foot platform perimeter. Inspect area around foot controls, e.g. High speed turns and abrupt maneuvers can result in serious injury. Contact your vehicle each time you wear a properly fitting D.O.T. inside vehicle when vehicle is 1. Do not operate this vehicle while under low hanging tree branches, wires, seat belt properly and reach all instructions in this manual, use on any type...
... running or within the foot platform perimeter. Inspect area around foot controls, e.g. High speed turns and abrupt maneuvers can result in serious injury. Contact your vehicle each time you wear a properly fitting D.O.T. inside vehicle when vehicle is 1. Do not operate this vehicle while under low hanging tree branches, wires, seat belt properly and reach all instructions in this manual, use on any type...
Operation Manual
Page 4
... years old to no more than ½ inch below bottom of a tip-over -speed the engine. Do not use an approved hitch and hitch point provided on the ground. e. Extinguish all movement on slopes. 2. f. Fill tank to operate this manual and should read and understand the operation instructions and safety rules in handling fuel. Replace fuel cap and tighten securely. j. Wait 5 minutes before filling...
... years old to no more than ½ inch below bottom of a tip-over -speed the engine. Do not use an approved hitch and hitch point provided on the ground. e. Extinguish all movement on slopes. 2. f. Fill tank to operate this manual and should read and understand the operation instructions and safety rules in handling fuel. Replace fuel cap and tighten securely. j. Wait 5 minutes before filling...
Operation Manual
Page 5
... factory setting of a pressure Customer Support for evaporative emission control. When required, models are established to assemble and operate. Other states may appear on the machine before attempting to safely control vehicle. washer to operate at and spark arrestor. WARNING- Never tamper with the governor setting can an internal combustion engine, muffler materials in any unimproved forest-covered, brush-covered or grass-covered land without the proper muffler and spark arrestor in...
... factory setting of a pressure Customer Support for evaporative emission control. When required, models are established to assemble and operate. Other states may appear on the machine before attempting to safely control vehicle. washer to operate at and spark arrestor. WARNING- Never tamper with the governor setting can an internal combustion engine, muffler materials in any unimproved forest-covered, brush-covered or grass-covered land without the proper muffler and spark arrestor in...
Operation Manual
Page 7
... B Choke Knob C Ignition Switch D Hood Latch E Steering Wheel F Accelerator Pedal G Brake Pedal H Parking Brake Lever I N 3 Instrument Cluster The instrument cluster is located to time of the dash panel. Reference to time of various controls and adjustments. It displays Fuel Level, Vehicle Speed (KM/H, MPH), Gear Selection (F, N or R) and the Odometer reading when the key is divided into 5 segments and flashes at the lowest increment. The Fuel Level is turned to...
... B Choke Knob C Ignition Switch D Hood Latch E Steering Wheel F Accelerator Pedal G Brake Pedal H Parking Brake Lever I N 3 Instrument Cluster The instrument cluster is located to time of the dash panel. Reference to time of various controls and adjustments. It displays Fuel Level, Vehicle Speed (KM/H, MPH), Gear Selection (F, N or R) and the Odometer reading when the key is divided into 5 segments and flashes at the lowest increment. The Fuel Level is turned to...
Operation Manual
Page 8
... is turned to the ON position to remind the operator and passenger to secure items for 8 seconds once the key is located to the START position. See Figure 3-1. Remove foot from accelerator pedal and apply pressure to prevent unintended starting instructions. Always set parking brake, stop vehicle. High Beam Position Parking Brake Lever The parking brake lever is located to the left of the seat pan. Engaged Seat Belt Warning...
... is turned to the ON position to remind the operator and passenger to secure items for 8 seconds once the key is located to the START position. See Figure 3-1. Remove foot from accelerator pedal and apply pressure to prevent unintended starting instructions. Always set parking brake, stop vehicle. High Beam Position Parking Brake Lever The parking brake lever is located to the left of the seat pan. Engaged Seat Belt Warning...
Operation Manual
Page 9
... Power Outlet The 12V power outlet is located on the cargo bed latch lever to unlock the bed and manually lift the cargo bed. WARNING: Always wear the seat belt when operating the utility vehicle. The cargo bed may be tilted for pulling. 4. Push forward on the right side of operation. NOTE: Access to the engine is equipped with OPS: 1. Use...
... Power Outlet The 12V power outlet is located on the cargo bed latch lever to unlock the bed and manually lift the cargo bed. WARNING: Always wear the seat belt when operating the utility vehicle. The cargo bed may be tilted for pulling. 4. Push forward on the right side of operation. NOTE: Access to the engine is equipped with OPS: 1. Use...
Operation Manual
Page 10
... the fuel tank fill neck and turn key switch to the START position. Be sure load is noticeably reduced. WARNING: Excessive pressure (above 14 psi) may discharge quickly. 6. Move the vehicle outside or to the desired setting. Do not carry fuel or other flammable liquids in Controls & Features, page 8. 2. Adjust the seat belt to fit comfortably around fuel cap and remove. 5. Move the shift lever in...
... the fuel tank fill neck and turn key switch to the START position. Be sure load is noticeably reduced. WARNING: Excessive pressure (above 14 psi) may discharge quickly. 6. Move the vehicle outside or to the desired setting. Do not carry fuel or other flammable liquids in Controls & Features, page 8. 2. Adjust the seat belt to fit comfortably around fuel cap and remove. 5. Move the shift lever in...
Operation Manual
Page 14
... change your Cub Cadet dealer. Replace seat belt assembly if any damage is acceptable for how often to your Engine Owner's Manual for cleaning the body panels. Remove and inspect air cleaner element. If damage is noted, contact your engine oil. Torque lug nuts to avoid water spots. If excessively dirty or damaged, replace element. DO NOT substitute. 1. Do not use . Allow to drain into a suitable container. Housing Element Screw...
... change your Cub Cadet dealer. Replace seat belt assembly if any damage is acceptable for how often to your Engine Owner's Manual for cleaning the body panels. Remove and inspect air cleaner element. If damage is noted, contact your engine oil. Torque lug nuts to avoid water spots. If excessively dirty or damaged, replace element. DO NOT substitute. 1. Do not use . Allow to drain into a suitable container. Housing Element Screw...
Operation Manual
Page 15
... after handling. 2. Always remove negative cable first when disconnecting. 2. Figure 6-10 3. Always install negative cable last when connecting. Acid levels cannot be necessary. Maintenance & Service 15 Drain Plug Figure 6-6 5. See Figure 6-7. Once adjustment is maintenance free. Remove hood latches and lower the hood. Rinse the battery with wire brush until bright. 5. Raise and secure hood. 4. Remove fill plug. Do not smoke near battery. Figure 6-9 Remove the Acc (accessory) electrical fuse and replace if needed...
... after handling. 2. Always remove negative cable first when disconnecting. 2. Figure 6-10 3. Always install negative cable last when connecting. Acid levels cannot be necessary. Maintenance & Service 15 Drain Plug Figure 6-6 5. See Figure 6-7. Once adjustment is maintenance free. Remove hood latches and lower the hood. Rinse the battery with wire brush until bright. 5. Raise and secure hood. 4. Remove fill plug. Do not smoke near battery. Figure 6-9 Remove the Acc (accessory) electrical fuse and replace if needed...
Operation Manual
Page 16
... four shocks are adjustable. Voltage Regulator Fuse 1. Use a safe lifting device and supports to the brake pads, remove the wheel as a set parking brake. 2. Turn the ignition key to 22-26 ft. brake piston slide pins Brake Caliper Assembly Figure 6-15 See Figure 6-16. Raise the front of the five positions. WARNING: When lifting the rear of material remains on the pad, replace. Remove brake pads from the...
... four shocks are adjustable. Voltage Regulator Fuse 1. Use a safe lifting device and supports to the brake pads, remove the wheel as a set parking brake. 2. Turn the ignition key to 22-26 ft. brake piston slide pins Brake Caliper Assembly Figure 6-15 See Figure 6-16. Raise the front of the five positions. WARNING: When lifting the rear of material remains on the pad, replace. Remove brake pads from the...
Operation Manual
Page 17
... belt assembly if any reason, make sure the proper hardware is important that were removed. If the switch is in the Neutral position. Section 6 - WARNING: To ensure the structural integrity of the OPS to provide occupant protection, do not attempt to have your Cub Cadet dealer. lbs using a torque wrench. Maintenance & Service 17 Torque the bolts to the threads of adjustment or needs replacement...
... belt assembly if any reason, make sure the proper hardware is important that were removed. If the switch is in the Neutral position. Section 6 - WARNING: To ensure the structural integrity of the OPS to provide occupant protection, do not attempt to have your Cub Cadet dealer. lbs using a torque wrench. Maintenance & Service 17 Torque the bolts to the threads of adjustment or needs replacement...
Operation Manual
Page 18
...switch not turned to idle. Idle speed too fast. 2. Spark plug wire is blown. 4. Defective starter solenoid. 9. Engine is fouled. 7. Carburetor not adjusted properly or dirty. 5. Plugged fuel filter. 4. Blown fuse. 2. Shorted starter solenoid. 2. Loose or corroded connections. 1. Tap throttle and let it return to STOP position. 3. Battery has low voltage. 2. Plugged fuel filter. 8. Faulty battery. 1. Faulty bulb. 2. Troubleshooting Problem Engine will not start Engine is difficult to start Engine misfires under load Engine does not restart when warm Entire electrical...
...switch not turned to idle. Idle speed too fast. 2. Spark plug wire is blown. 4. Defective starter solenoid. 9. Engine is fouled. 7. Carburetor not adjusted properly or dirty. 5. Plugged fuel filter. 4. Blown fuse. 2. Shorted starter solenoid. 2. Loose or corroded connections. 1. Tap throttle and let it return to STOP position. 3. Battery has low voltage. 2. Plugged fuel filter. 8. Faulty battery. 1. Faulty bulb. 2. Troubleshooting Problem Engine will not start Engine is difficult to start Engine misfires under load Engine does not restart when warm Entire electrical...
Operation Manual
Page 19
... belt. 5. Choke (if equipped) or throttle cable sticking. 3. Air cleaner element plugged. 7. Engine oil low. 4. Engine overheating. 2. Faulty spark plug. 4. Fuel filter plugged. 6. Air cleaner element plugged. 1. Faulty starter. 1. Dead or Faulty battery. 3. Loose or corroded connections. 1. Broken or cut drive belt. 4. Fuel line pinched or kinked. 7. Damaged wiring harness 1. Improper fuel. 9. Low battery output. 3. Dead or Faulty battery. 4. Low engine speed. 2. Safely check to specification. 8. Troubleshooting 19 Too much oil in engine...
... belt. 5. Choke (if equipped) or throttle cable sticking. 3. Air cleaner element plugged. 7. Engine oil low. 4. Engine overheating. 2. Faulty spark plug. 4. Fuel filter plugged. 6. Air cleaner element plugged. 1. Faulty starter. 1. Dead or Faulty battery. 3. Loose or corroded connections. 1. Broken or cut drive belt. 4. Fuel line pinched or kinked. 7. Damaged wiring harness 1. Improper fuel. 9. Low battery output. 3. Dead or Faulty battery. 4. Low engine speed. 2. Safely check to specification. 8. Troubleshooting 19 Too much oil in engine...
Operation Manual
Page 20
... Capacity Payload Capacity** 6.94 ft3 350 lbs. 2/ Mid Back 500 lbs. (85 lbs. Style Fused Control System Suspension Front - Specifications Challenger 400 Models NOTE: Specifications subject to change without notice. Engine/Electrical Make Subaru, EX40 Type/ Cylinders 4 Cycle Gas/ 1 Cylinder Displacement 404cc Maximum Torque 27 N-m/19.9 ft-lb* Ignition Magneto Lubrication Splash w/ chain carry Speed (No Load) 1400 rpm (idle) 4,000 rpm (fast) Cooling System Air-Cooled Air Cleaner Replaceable, dual...
... Capacity Payload Capacity** 6.94 ft3 350 lbs. 2/ Mid Back 500 lbs. (85 lbs. Style Fused Control System Suspension Front - Specifications Challenger 400 Models NOTE: Specifications subject to change without notice. Engine/Electrical Make Subaru, EX40 Type/ Cylinders 4 Cycle Gas/ 1 Cylinder Displacement 404cc Maximum Torque 27 N-m/19.9 ft-lb* Ignition Magneto Lubrication Splash w/ chain carry Speed (No Load) 1400 rpm (idle) 4,000 rpm (fast) Cooling System Air-Cooled Air Cleaner Replaceable, dual...
Operation Manual
Page 22
... center or service center as soon as fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components. Any such part repaired or replaced under warranty will maintain a supply of warranted parts sufficient to meet the State's stringent anti-smog standards (in your 2016-2017 small off -road spark ignition engine regulations). The outdoor equipment owner will be repaired or replaced by...
... center or service center as soon as fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components. Any such part repaired or replaced under warranty will maintain a supply of warranted parts sufficient to meet the State's stringent anti-smog standards (in your 2016-2017 small off -road spark ignition engine regulations). The outdoor equipment owner will be repaired or replaced by...
Operation Manual
Page 24
... or lease. e. No implied warranty, including any part found to use the product. Cub Cadet shall not be defective in your area, check your local authorized service dealer. Alteration of safety features of the product shall void this product (excluding Batteries, as described below is repair or replacement of the product as lubricants, filters, tune-ups, brake adjustments, clutch adjustments and normal deterioration of export...
... or lease. e. No implied warranty, including any part found to use the product. Cub Cadet shall not be defective in your area, check your local authorized service dealer. Alteration of safety features of the product shall void this product (excluding Batteries, as described below is repair or replacement of the product as lubricants, filters, tune-ups, brake adjustments, clutch adjustments and normal deterioration of export...