Owners Manual
Page 6
... Controls and instruments INSTRUMENT AND CONTROL FUNCTIONS Main switch Indicator lights and warning lights Multifunction display Handlebar switches Throttle lever 1-1 2-1 3-1 3-1 3-1 3-2 Speed limiter Front brake lever Brake pedal and rear brake lever Drive select lever Fuel tank cap Fuel Seat Storage compartments Front carrier Rear carrier Adjusting the front and rear shock absorber assemblies Auxiliary DC jack PRE-OPERATION CHECKS Pre-operation check list Fuel Engine oil Final gear oil Differential gear oil Coolant Front and rear brakes Throttle lever Tires Measuring the tire pressure Tire...
... Controls and instruments INSTRUMENT AND CONTROL FUNCTIONS Main switch Indicator lights and warning lights Multifunction display Handlebar switches Throttle lever 1-1 2-1 3-1 3-1 3-1 3-2 Speed limiter Front brake lever Brake pedal and rear brake lever Drive select lever Fuel tank cap Fuel Seat Storage compartments Front carrier Rear carrier Adjusting the front and rear shock absorber assemblies Auxiliary DC jack PRE-OPERATION CHECKS Pre-operation check list Fuel Engine oil Final gear oil Differential gear oil Coolant Front and rear brakes Throttle lever Tires Measuring the tire pressure Tire...
Owners Manual
Page 7
... panels 8-8 Removing the radiator grills 8-20 Checking the spark plug 8-20 Engine oil and oil filter cartridge 8-22 Final gear oil 8-26 Differential gear oil 8-29 Coolant 8-31 Cleaning the air filter element 8-37 Cleaning the spark arrester 8-40 V-belt case drain plug 8-42 Adjusting the engine idling speed 8-43 Adjusting the throttle cable free play 8-44 Valve clearance 8-45 Adjusting the drive select lever safety system cable 8-45 Checking the front and rear brake pads ...8-45 Checking the rear brake hose...
... panels 8-8 Removing the radiator grills 8-20 Checking the spark plug 8-20 Engine oil and oil filter cartridge 8-22 Final gear oil 8-26 Differential gear oil 8-29 Coolant 8-31 Cleaning the air filter element 8-37 Cleaning the spark arrester 8-40 V-belt case drain plug 8-42 Adjusting the engine idling speed 8-43 Adjusting the throttle cable free play 8-44 Valve clearance 8-45 Adjusting the drive select lever safety system cable 8-45 Checking the front and rear brake pads ...8-45 Checking the rear brake hose...
Owners Manual
Page 8
... brake pedal Checking the wheel hub bearings Checking the stabilizer bushes Lubricating the rear knuckle pivots Lubricating the steering shaft Battery Replacing a fuse Replacing a headlight bulb Adjusting a headlight beam Replacing the tail/brake light bulb Removing a wheel Installing a wheel Troubleshooting Troubleshooting charts CLEANING AND STORAGE Cleaning Storage SPECIFICATIONS 8-48 8-49 8-51 8-52 8-53 8-53 8-54 8-54 8-54 8-55 8-55 8-57 8-59 8-61 8-62 8-63 8-63 8-64 8-66 9-1 9-1 9-2 CONSUMER INFORMATION Identification numbers Noise regulation Maintenance record YAMAHA MOTOR...
... brake pedal Checking the wheel hub bearings Checking the stabilizer bushes Lubricating the rear knuckle pivots Lubricating the steering shaft Battery Replacing a fuse Replacing a headlight bulb Adjusting a headlight beam Replacing the tail/brake light bulb Removing a wheel Installing a wheel Troubleshooting Troubleshooting charts CLEANING AND STORAGE Cleaning Storage SPECIFICATIONS 8-48 8-49 8-51 8-52 8-53 8-53 8-54 8-54 8-54 8-55 8-55 8-57 8-59 8-61 8-62 8-63 8-63 8-64 8-66 9-1 9-1 9-2 CONSUMER INFORMATION Identification numbers Noise regulation Maintenance record YAMAHA MOTOR...
Owners Manual
Page 10
... turn at high speed. 1 • Always inspect your ATV each time you use it is in safe operating condition. To avoid stalling, use the proper gear range and maintain a 1-2 Avoid crossing the side of a hill as described in this manual. Practice on level ground. Shift your weight forward. Always follow the inspection and maintenance procedures and schedules described in this manual...
... turn at high speed. 1 • Always inspect your ATV each time you use it is in safe operating condition. To avoid stalling, use the proper gear range and maintain a 1-2 Avoid crossing the side of a hill as described in this manual. Practice on level ground. Shift your weight forward. Always follow the inspection and maintenance procedures and schedules described in this manual...
Owners Manual
Page 20
... engine overheats. Low-range indicator light "L" 3. The electrical circuit of the warning light can be checked by turning the key to specification. 4-2 EBU17860 Neutral indicator light " N " This indicator light comes on , have a Yamaha dealer check the electrical circuit. If the warning light does not come on when the transmission is in the neutral position. On-Command differential gear lock indicator light "DIFF. On-Command four-wheel-drive/differential gear lock indicator " £| "/" J|[" 8. Reverse indicator light...
... engine overheats. Low-range indicator light "L" 3. The electrical circuit of the warning light can be checked by turning the key to specification. 4-2 EBU17860 Neutral indicator light " N " This indicator light comes on , have a Yamaha dealer check the electrical circuit. If the warning light does not come on when the transmission is in the neutral position. On-Command differential gear lock indicator light "DIFF. On-Command four-wheel-drive/differential gear lock indicator " £| "/" J|[" 8. Reverse indicator light...
Owners Manual
Page 21
... warning light is out. EBU27280 ter the engine is started . NOTE: • If the engine is stopped using the engine stop switch and the key is in wet terrain). EBU27542 Electric Power Steering warning light "EPS" This warning light comes on when the key is turned to "ON", and then goes off , have a Yamaha dealer check the electrical circuit. If the warning light remains on or comes on af4-3 On-Command four-wheel-drive/differential gear lock...
... warning light is out. EBU27280 ter the engine is started . NOTE: • If the engine is stopped using the engine stop switch and the key is in wet terrain). EBU27542 Electric Power Steering warning light "EPS" This warning light comes on when the key is turned to "ON", and then goes off , have a Yamaha dealer check the electrical circuit. If the warning light remains on or comes on af4-3 On-Command four-wheel-drive/differential gear lock...
Owners Manual
Page 48
... cause. If a problem cannot be corrected by Yamaha Motor Co., Ltd. EBU19761 Tires EWB00561 A WARNING POTENTIAL HAZARD Operating this model. Other tire combinations are not recommended. EWB00540 EBU19781 A WARNING POTENTIAL HAZARD Riding with improper or uneven tire pressure. HOW TO AVOID THE HAZARD • The tires listed below have been approved by the adjustment procedures provided in this manual, have a Yamaha dealer check...
... cause. If a problem cannot be corrected by Yamaha Motor Co., Ltd. EBU19761 Tires EWB00561 A WARNING POTENTIAL HAZARD Operating this model. Other tire combinations are not recommended. EWB00540 EBU19781 A WARNING POTENTIAL HAZARD Riding with improper or uneven tire pressure. HOW TO AVOID THE HAZARD • The tires listed below have been approved by the adjustment procedures provided in this manual, have a Yamaha dealer check...
Owners Manual
Page 53
... on , have a Yamaha dealer check the electrical circuit. ECB00160 CAUTION: For maximum engine life, always warm the engine up the engine until it responds normally to start, release the start switch. Each cranking should come on each attempt. 5. NOTE: The engine is recommended to preserve battery energy. The EPS warning light should be started . If a warning light does not go off . Apply the rear brake lever or brake pedal. 4. Pause...
... on , have a Yamaha dealer check the electrical circuit. ECB00160 CAUTION: For maximum engine life, always warm the engine up the engine until it responds normally to start, release the start switch. Each cranking should come on each attempt. 5. NOTE: The engine is recommended to preserve battery energy. The EPS warning light should be started . If a warning light does not go off . Apply the rear brake lever or brake pedal. 4. Pause...
Owners Manual
Page 55
...engine, the indicator light may not come on , have a Yamaha dealer check the electrical circuit. WHAT CAN HAPPEN You could hit an obstacle or even a person behind you . EBU20682 6 1. 2. 3. 4. 5. 6. Shift from neutral to reverse or from reverse to the synchronizing mechanism in serious injury. If the indicator light... and then release the brake pedal. 5. EWB00660 A WARNING POTENTIAL HAZARD Improperly operating in reverse, the reverse indicator light should come on until the ATV starts moving the drive select lever along the shift guide. • Due to park and vice ...
...engine, the indicator light may not come on , have a Yamaha dealer check the electrical circuit. WHAT CAN HAPPEN You could hit an obstacle or even a person behind you . EBU20682 6 1. 2. 3. 4. 5. 6. Shift from neutral to reverse or from reverse to the synchronizing mechanism in serious injury. If the indicator light... and then release the brake pedal. 5. EWB00660 A WARNING POTENTIAL HAZARD Improperly operating in reverse, the reverse indicator light should come on until the ATV starts moving the drive select lever along the shift guide. • Due to park and vice ...
Owners Manual
Page 83
... the proper gear and maintain a steady speed when climbing a hill. Turn the ATV around and remount, following the procedure described in ATV overturning. The ATV could come off the ground. If you are in 4WD or 4WD-LOCK, because all wheels are interconnected by the drive train, applying either brake will brake all forward speed: • Keep weight uphill. • Apply the brakes. •...
... the proper gear and maintain a steady speed when climbing a hill. Turn the ATV around and remount, following the procedure described in ATV overturning. The ATV could come off the ground. If you are in 4WD or 4WD-LOCK, because all wheels are interconnected by the drive train, applying either brake will brake all forward speed: • Keep weight uphill. • Apply the brakes. •...
Owners Manual
Page 94
... of the owner. EBU21647 PERIODIC MAINTENANCE AND MINOR REPAIR EBU21660 Safety is running. However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTERVALS MAY NEED TO BE SHORTENED. EWB01820 HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. A WARNING POTENTIAL HAZARD Servicing an engine while it as well as a general guide under the seat. Periodic...
... of the owner. EBU21647 PERIODIC MAINTENANCE AND MINOR REPAIR EBU21660 Safety is running. However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTERVALS MAY NEED TO BE SHORTENED. EWB01820 HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. A WARNING POTENTIAL HAZARD Servicing an engine while it as well as a general guide under the seat. Periodic...
Owners Manual
Page 150
Fuse box Main/EPS spare fuse Main fuse EPS fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7. Turn the key to "OFF" and turn off all electrical circuits. 8-57 EBU27580 Replacing a fuse 1. 2. 3. 4. 5. 6. Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1.
Fuse box Main/EPS spare fuse Main fuse EPS fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7. Turn the key to "OFF" and turn off all electrical circuits. 8-57 EBU27580 Replacing a fuse 1. 2. 3. 4. 5. 6. Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1.
Owners Manual
Page 151
Remove the blown fuse, and then install a new fuse of the specified amperage. ECB00640 CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 15.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A 8 8-58
Remove the blown fuse, and then install a new fuse of the specified amperage. ECB00640 CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 15.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A 8 8-58
Owners Manual
Page 161
... performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. b. Make sure the spark plug and all painted and chrome plated surfaces. Rinse the dirt and degreaser off , wash all surfaces with a vinyl upholstery cleaner to -reach places. 5. ECB00710 ed from improper high-pressure detergent applications such as those available in coinoperated car washers. 4. When finished cleaning, start the engine...
... performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. b. Make sure the spark plug and all painted and chrome plated surfaces. Rinse the dirt and degreaser off , wash all surfaces with a vinyl upholstery cleaner to -reach places. 5. ECB00710 ed from improper high-pressure detergent applications such as those available in coinoperated car washers. 4. When finished cleaning, start the engine...
Owners Manual
Page 164
EBU25960 SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Weight: With oil and fuel: 294.0 kg (648 lb) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet...
EBU25960 SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Weight: With oil and fuel: 294.0 kg (648 lb) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet...
Owners Manual
Page 168
Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 15.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 15.0 A 10
Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 15.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 15.0 A 10
Owners Manual
Page 173
... that the vehicle is designed, built, and equipped so as spark plugs, oil, oil filter, air filter, and brake shoes. All parts replaced under this warranty shall include any and all U.S. d. f. THE CUSTOMER'S RESPONSIBILITY under warranty become property of proper maintenance are not qualitatively equivalent to improper transportation. Operate and maintain the ATV as a result of owner abuse and/or lack of Yamaha Motor Corp. In...
... that the vehicle is designed, built, and equipped so as spark plugs, oil, oil filter, air filter, and brake shoes. All parts replaced under this warranty shall include any and all U.S. d. f. THE CUSTOMER'S RESPONSIBILITY under warranty become property of proper maintenance are not qualitatively equivalent to improper transportation. Operate and maintain the ATV as a result of owner abuse and/or lack of Yamaha Motor Corp. In...
Owners Manual
Page 174
... operation, maintenance, and warranty requirements to your satisfaction at the time of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Each Yamaha ATV dealer is held responsible for the policy to improper or careless transportation and or tie-down. The unit has to -date list of all costs of sale, and upon request. CHANGE OF...
... operation, maintenance, and warranty requirements to your satisfaction at the time of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Each Yamaha ATV dealer is held responsible for the policy to improper or careless transportation and or tie-down. The unit has to -date list of all costs of sale, and upon request. CHANGE OF...
Owners Manual
Page 178
...31 4-2 4-4 Differential gear oil 5-4, 8-29 Drive select lever 4-16 Drive select lever and driving in reverse 6-3 Drive select lever safety system cable, adjusting 8-45 E Engine break-in Engine idling speed Engine oil Engine oil and oil filter cartridge Engine stop switch Engine trouble warning light EPS warning light 6-4 8-43 5-4 8-22 4-7 4-3 4-3 5-4, 8-26 4-3 8-48 4-17, 5-4 4-16 8-57 4-7 8-61 8-59 4-4 11-1 4-2 5-9 B Battery Brake fluid, changing Brake fluid level, checking Brake hose protectors, checking the rear Brake lever, front Brake levers, checking and lubricating Brake pads, checking...
...31 4-2 4-4 Differential gear oil 5-4, 8-29 Drive select lever 4-16 Drive select lever and driving in reverse 6-3 Drive select lever safety system cable, adjusting 8-45 E Engine break-in Engine idling speed Engine oil Engine oil and oil filter cartridge Engine stop switch Engine trouble warning light EPS warning light 6-4 8-43 5-4 8-22 4-7 4-3 4-3 5-4, 8-26 4-3 8-48 4-17, 5-4 4-16 8-57 4-7 8-61 8-59 4-4 11-1 4-2 5-9 B Battery Brake fluid, changing Brake fluid level, checking Brake hose protectors, checking the rear Brake lever, front Brake levers, checking and lubricating Brake pads, checking...
Owners Manual
Page 179
... indicator light Noise regulation O On-Command differential gear lock switch On-Command four-wheel-drive switch Override switch Owner's manual and tool kit T Tail/brake light bulb, replacing Throttle cable free play, adjusting Throttle lever Tire pressure, measuring Tires Tire wear limit Troubleshooting Troubleshooting charts P Panels, removing and installing Park indicator light Parking Parking on a slope Part locations Pre-operation check list V Valve clearance V-belt case drain plug Vehicle identification number W Warranty, extended Warranty, limited R Radiator grills, removing Rear...
... indicator light Noise regulation O On-Command differential gear lock switch On-Command four-wheel-drive switch Override switch Owner's manual and tool kit T Tail/brake light bulb, replacing Throttle cable free play, adjusting Throttle lever Tire pressure, measuring Tires Tire wear limit Troubleshooting Troubleshooting charts P Panels, removing and installing Park indicator light Parking Parking on a slope Part locations Pre-operation check list V Valve clearance V-belt case drain plug Vehicle identification number W Warranty, extended Warranty, limited R Radiator grills, removing Rear...