Owners Manual
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POLARIS ACE™ 900 SP for Maintenance and Safety Owner's Manual Failure to heed the warnings and safety precautions contained in this manual carefully. Read this manual can result in severe injury or death.
POLARIS ACE™ 900 SP for Maintenance and Safety Owner's Manual Failure to heed the warnings and safety precautions contained in this manual carefully. Read this manual can result in severe injury or death.
Owners Manual
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... warranty period. 1 Your manual contains instructions for all drivers take the ROHVA safety e-course and a ROHVA hands-on safety training course. Be sure to follow the instructions and recommendations in the POLARIS Service Manual and can provide for minor maintenance, but information about major repairs is interested in the world today. For safe and enjoyable operation of your vehicle, be performed by a factory...
... warranty period. 1 Your manual contains instructions for all drivers take the ROHVA safety e-course and a ROHVA hands-on safety training course. Be sure to follow the instructions and recommendations in the POLARIS Service Manual and can provide for minor maintenance, but information about major repairs is interested in the world today. For safe and enjoyable operation of your vehicle, be performed by a factory...
Owners Manual
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..., some minor discrepancies may result between the actual vehicle and the information presented in English. No liability can be accepted for reference use only. Printed in part, is based on the latest product information at the time of publication. Copyright 2015 POLARIS Industries Inc. All information contained within , whether whole or in U.S.A. 2016 POLARIS ACE 900 SP Owner's Manual P/N 9926082 2
..., some minor discrepancies may result between the actual vehicle and the information presented in English. No liability can be accepted for reference use only. Printed in part, is based on the latest product information at the time of publication. Copyright 2015 POLARIS Industries Inc. All information contained within , whether whole or in U.S.A. 2016 POLARIS ACE 900 SP Owner's Manual P/N 9926082 2
Owners Manual
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.... European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of the DVD can be hazardous to operate this vehicle. • Always use this vehicle with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time. • Complete the New Operator Driving Procedures outlined on many factors, including: • Instrument and calibration uncertainty...
.... European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of the DVD can be hazardous to operate this vehicle. • Always use this vehicle with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time. • Complete the New Operator Driving Procedures outlined on many factors, including: • Instrument and calibration uncertainty...
Owners Manual
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... function and effect on your vehicle may change the handling characteristics of the vehicle. Hot components can lead to unauthorized use of the vehicle. Do not touch hot exhaust system components. The POLARIS limited warranty on the vehicle. Never start the engine or let it is designed to provide safe operation when used as directed. SAFETY Safety Warnings Exposure to Exhaust Engine exhaust fumes are very hot...
... function and effect on your vehicle may change the handling characteristics of the vehicle. Hot components can lead to unauthorized use of the vehicle. Do not touch hot exhaust system components. The POLARIS limited warranty on the vehicle. Never start the engine or let it is designed to provide safe operation when used as directed. SAFETY Safety Warnings Exposure to Exhaust Engine exhaust fumes are very hot...
Owners Manual
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... hitch bracket for a trailer hitch. Lift the front bumper to access the air box, oil fill cap and spark plugs. The rear access panel is located in the bed of the access panel upward to remove it from the radiator. 1. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 60-62. Pull the rear edge of the cargo box. FEATURES AND CONTROLS Trailer Receiver Hitch Bracket...
... hitch bracket for a trailer hitch. Lift the front bumper to access the air box, oil fill cap and spark plugs. The rear access panel is located in the bed of the access panel upward to remove it from the radiator. 1. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 60-62. Pull the rear edge of the cargo box. FEATURES AND CONTROLS Trailer Receiver Hitch Bracket...
Owners Manual
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.... Under / Over Voltage - Your POLARIS dealer can assist. 3. Drive at idle and high electrical load (lights, cooling fan, accessories) is applied. Service Indicator - AWD Indicator - The segments of the fuel gauge show the level of fuel in the fuel sensor circuit. This warning usually indicates that the preset service interval has been reached. See page 41 for resetting instructions. 7. Tip: If the fuel icon fails to display, an...
.... Under / Over Voltage - Your POLARIS dealer can assist. 3. Drive at idle and high electrical load (lights, cooling fan, accessories) is applied. Service Indicator - AWD Indicator - The segments of the fuel gauge show the level of fuel in the fuel sensor circuit. This warning usually indicates that the preset service interval has been reached. See page 41 for resetting instructions. 7. Tip: If the fuel icon fails to display, an...
Owners Manual
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... maximum weight capacity. Vehicle should never exceed 5 MPH (8 km/h) when towing loads in a fall from the vehicle or contact with moving components. Never allow a passenger to maintain stable driving conditions. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed and cargo to ride in the lowest gear available. Carrying a passenger in the cargo box could result in the rack...
... maximum weight capacity. Vehicle should never exceed 5 MPH (8 km/h) when towing loads in a fall from the vehicle or contact with moving components. Never allow a passenger to maintain stable driving conditions. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed and cargo to ride in the lowest gear available. Carrying a passenger in the cargo box could result in the rack...
Owners Manual
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... H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H Miles (Km) Remarks Break-in oil and filter change Break-in oil level check Break-in oil level check Inspect; clean external surfaces 1000 (1600) Inspect for free movement; replace as needed Change fluid Change fluid Ź Spark plugs Ź Demand drive fluid Ź Transmission oil (main gearcase) Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe 100 H 100 H 100 H 100 H 100 H 100 H 100...
... H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H Miles (Km) Remarks Break-in oil and filter change Break-in oil level check Break-in oil level check Inspect; clean external surfaces 1000 (1600) Inspect for free movement; replace as needed Change fluid Change fluid Ź Spark plugs Ź Demand drive fluid Ź Transmission oil (main gearcase) Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe 100 H 100 H 100 H 100 H 100 H 100 H 100...
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replace if necessary Replace coolant Inspect periodically; D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for wear, routing, security; replace worn parts 1000 (1600) Inspect; adjust when parts are replaced Adjust as needed D Clutches (drive and driven) Drive belt D Front wheel bearings D Brake fluid Spark arrester 100 H 100 H 100 H 200 H 200 H 12 M 12 M 12 M 24 M 24 M Suspension bushings Ź Coolant Ź Valve clearance D Toe...
replace if necessary Replace coolant Inspect periodically; D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for wear, routing, security; replace worn parts 1000 (1600) Inspect; adjust when parts are replaced Adjust as needed D Clutches (drive and driven) Drive belt D Front wheel bearings D Brake fluid Spark arrester 100 H 100 H 100 H 200 H 200 H 12 M 12 M 12 M 24 M 24 M Suspension bushings Ź Coolant Ź Valve clearance D Toe...
Owners Manual
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... 10A 20A Feature Supported Brake Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump EFI Electronic Engine Control, Starting Engine Control EPS (Optional) Constant Vehicle Power Fan Circuit Braker - Auto Reset The fuse box is located under the seat. Spare fuses are provided in the fuse box. Locate and correct any short circuits that may need replacement. MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may have...
... 10A 20A Feature Supported Brake Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump EFI Electronic Engine Control, Starting Engine Control EPS (Optional) Constant Vehicle Power Fan Circuit Braker - Auto Reset The fuse box is located under the seat. Spare fuses are provided in the fuse box. Locate and correct any short circuits that may need replacement. MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may have...
Owners Manual
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.... Place the transmission in PARK. Do not service axle nuts that all nuts are torqued to specification. Wheel Installation 1. WARNING! Your POLARIS dealer can result in serious injury or death. Elevate the side of the vehicle by placing a suitable stand under the frame. 5. Torque the wheel nuts to the ground. 5. Place the transmission in PARK. 2. Stop the engine. Remove the wheel. Carefully lower the vehicle to specification. Always...
.... Place the transmission in PARK. Do not service axle nuts that all nuts are torqued to specification. Wheel Installation 1. WARNING! Your POLARIS dealer can result in serious injury or death. Elevate the side of the vehicle by placing a suitable stand under the frame. 5. Torque the wheel nuts to the ground. 5. Place the transmission in PARK. 2. Stop the engine. Remove the wheel. Carefully lower the vehicle to specification. Always...
Owners Manual
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... as well as visibility to the center of the headlight and make a mark on the wall in PARK. 2. Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Place the vehicle on the seat while performing this step. 5. Apply the brakes. Repeat steps 4-5 until the beam is necessary, turn the headlight adjustment screw to the LIGHTS ON position. 4. MAINTENANCE Lights Headlight and taillight lenses become dirty during...
... as well as visibility to the center of the headlight and make a mark on the wall in PARK. 2. Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Place the vehicle on the seat while performing this step. 5. Apply the brakes. Repeat steps 4-5 until the beam is necessary, turn the headlight adjustment screw to the LIGHTS ON position. 4. MAINTENANCE Lights Headlight and taillight lenses become dirty during...
Owners Manual
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SPECIFICATIONS POLARIS ACE 900 SP Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Front Rack/Box Capacity Rear Rack/Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant System Capacity Coolant Bottle Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing ...
SPECIFICATIONS POLARIS ACE 900 SP Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Front Rack/Box Capacity Rear Rack/Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant System Capacity Coolant Bottle Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing ...
Owners Manual
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...:1 25x8-12 25x10-12 Front: 10 psi (69 kPa) Rear: 10 psi (69 kPa) Park in Transmission Foot Activated, 4-wheel hydraulic disc 2 single beam, 55W halogen 2 single beam, 6W 2 single beam, 27W LCD 12V Clutching Please see your dealer for clutching specifications. 121 Reverse Gear Reduction - Low Gear Reduction - Front Tire Size - Front Tire Size - SPECIFICATIONS POLARIS ACE 900 SP Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - High Drive Ratio -
...:1 25x8-12 25x10-12 Front: 10 psi (69 kPa) Rear: 10 psi (69 kPa) Park in Transmission Foot Activated, 4-wheel hydraulic disc 2 single beam, 55W halogen 2 single beam, 6W 2 single beam, 27W LCD 12V Clutching Please see your dealer for clutching specifications. 121 Reverse Gear Reduction - Low Gear Reduction - Front Tire Size - Front Tire Size - SPECIFICATIONS POLARIS ACE 900 SP Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - High Drive Ratio -
Owners Manual
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...outside of the country in which the product was purchased, Warranty and Service Bulletin repairs may be sure to perform warranty service. If you move: If you move or are traveling ...warranty service you must be required to obtain documentation from POLARIS. Outside the Country where your product was purchased: If you receive safety information and notices regarding your vehicle. This policy does not apply to products registered to government officials or military personnel on assignment outside the country where your product was purchased: Warranty or Service Bulletin repairs...
...outside of the country in which the product was purchased, Warranty and Service Bulletin repairs may be sure to perform warranty service. If you move: If you move or are traveling ...warranty service you must be required to obtain documentation from POLARIS. Outside the Country where your product was purchased: If you receive safety information and notices regarding your vehicle. This policy does not apply to products registered to government officials or military personnel on assignment outside the country where your product was purchased: Warranty or Service Bulletin repairs...
Owners Manual
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... • Crankcase ventilation valves • Sensors • Electronic control units 131 For exhaust emissions, emission-related components include any such paid service contract or paid warranty extension, but emission-related parts may be covered subject to the terms of any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The...
... • Crankcase ventilation valves • Sensors • Electronic control units 131 For exhaust emissions, emission-related components include any such paid service contract or paid warranty extension, but emission-related parts may be covered subject to the terms of any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The...
Owners Manual
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... Wheel Drive System ...35 Arrester Cleaning ...100 Auxiliary Outlet ...31 AWD System ...35 Axle Nut Torque ...105 C Cab Doors ...27 Cab Frame, ROPS...34 Cap, Fuel...28 Cargo...60-61 Changing Coolant ...91 Changing Gears ...32 Chart, Periodic Maintenance ...75-78 Check Engine Indicator ...43 Cleaning and Storage ...115-119 Cleaning the Air Filter ...97 Clothing ...9 Clutching...121 Component Locations ...24 Coolant Level ...93 Coolant Level, Radiator ...92 Coolant, Adding or Changing...91 Cooling Fan...
... Wheel Drive System ...35 Arrester Cleaning ...100 Auxiliary Outlet ...31 AWD System ...35 Axle Nut Torque ...105 C Cab Doors ...27 Cab Frame, ROPS...34 Cap, Fuel...28 Cargo...60-61 Changing Coolant ...91 Changing Gears ...32 Chart, Periodic Maintenance ...75-78 Check Engine Indicator ...43 Cleaning and Storage ...115-119 Cleaning the Air Filter ...97 Clothing ...9 Clutching...121 Component Locations ...24 Coolant Level ...93 Coolant Level, Radiator ...92 Coolant, Adding or Changing...91 Cooling Fan...
Owners Manual
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... Demand Drive...85 Front Gearcase ...85 Main Gearcase ...86 Radiator Coolant ...92 Transmission ...86 Fluid Levels During Storage ...117 Fluid Recommendations, Gearcase . 87 Fluid, Battery ...112 Fluid, Brake ...102 Fogging the Engine ...118 Fouled Plugs ...88 Freeplay, Steering Wheel...103 Front Box Cover ...26 H Hauling a Load ...60-61 Hauling Cargo ...60-61 Headlight Beam Adjustment ...107 Headlight Lamp Replacement ...108 Helmet ...8 Hitch ...25 Hitch Weight ...62 I Ignition Switch ...31 Indicator Lamps...37 Inspection, Axle Nuts...
... Demand Drive...85 Front Gearcase ...85 Main Gearcase ...86 Radiator Coolant ...92 Transmission ...86 Fluid Levels During Storage ...117 Fluid Recommendations, Gearcase . 87 Fluid, Battery ...112 Fluid, Brake ...102 Fogging the Engine ...118 Fouled Plugs ...88 Freeplay, Steering Wheel...103 Front Box Cover ...26 H Hauling a Load ...60-61 Hauling Cargo ...60-61 Headlight Beam Adjustment ...107 Headlight Lamp Replacement ...108 Helmet ...8 Hitch ...25 Hitch Weight ...62 I Ignition Switch ...31 Indicator Lamps...37 Inspection, Axle Nuts...
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..., Battery ...112 Storage, Covers ...118 Storage, Fluid Levels ...117 Storage, Oil and Filter ...117 Storage, Removal...119 Suspension Settings ...104 Switches Drive Mode (AWD) Switch ...31 Ignition Switch ...31 Light Switch ...31 Mode Button ...36 T Tachometer ...41 Taillight ...108 Throttle Pedal ...33 Tire Tread Depth ...105 Tires ...105-106 Torque, Axle Nuts ...105 Torque, Spark Plug ...87 Torque, Wheel Nut ...105 Towing Loads ...62 Towing Speed ...62 Trail Etiquette ...48 Trailer Hitch ...25 Training ...7 Transmission Oil ...86 Transmission Operation...
..., Battery ...112 Storage, Covers ...118 Storage, Fluid Levels ...117 Storage, Oil and Filter ...117 Storage, Removal...119 Suspension Settings ...104 Switches Drive Mode (AWD) Switch ...31 Ignition Switch ...31 Light Switch ...31 Mode Button ...36 T Tachometer ...41 Taillight ...108 Throttle Pedal ...33 Tire Tread Depth ...105 Tires ...105-106 Torque, Axle Nuts ...105 Torque, Spark Plug ...87 Torque, Wheel Nut ...105 Towing Loads ...62 Towing Speed ...62 Trail Etiquette ...48 Trailer Hitch ...25 Training ...7 Transmission Oil ...86 Transmission Operation...
