Owners Manual
Page 7
.... Vehicle Model Number: _____ Tunnel VIN:_____ (lower right side of the tunnel) Engine Serial Number: _____ (right front side of engine crankcase) Key Number: _____ Important Notes for practice. INTRODUCTION Vehicle Identification Numbers Record your dealer at specific mileage intervals. Teach them proper snowmobile courtesy, and enroll them to ride, set up a predetermined course for Owners and Drivers After reading this manual...
.... Vehicle Model Number: _____ Tunnel VIN:_____ (lower right side of the tunnel) Engine Serial Number: _____ (right front side of engine crankcase) Key Number: _____ Important Notes for practice. INTRODUCTION Vehicle Identification Numbers Record your dealer at specific mileage intervals. Teach them proper snowmobile courtesy, and enroll them to ride, set up a predetermined course for Owners and Drivers After reading this manual...
Owners Manual
Page 13
... to ride with others, and you must travel into remote areas, always carry survival equipment that allows for control of your safety, always ride in serious injury or death. Survival Preparation For your vehicle. NOTE: Use of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit 10 Rider positions may encounter. Always tell someone...
... to ride with others, and you must travel into remote areas, always carry survival equipment that allows for control of your safety, always ride in serious injury or death. Survival Preparation For your vehicle. NOTE: Use of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit 10 Rider positions may encounter. Always tell someone...
Owners Manual
Page 21
... dealer at high speeds. Cold Weather Drive-Away Whenever your body weight. Any tampering may disrupt this manual to ensure that rotates at specific mileage intervals. 18 All clutch service must be performed by your dealer. The clutch guard is designed to protect the operator from ice and snow before installation. Apply the throttle with the clutch guard removed. SAFETY Operator Safety Clutch Guard Do not operate the engine with enough...
... dealer at high speeds. Cold Weather Drive-Away Whenever your body weight. Any tampering may disrupt this manual to ensure that rotates at specific mileage intervals. 18 All clutch service must be performed by your dealer. The clutch guard is designed to protect the operator from ice and snow before installation. Apply the throttle with the clutch guard removed. SAFETY Operator Safety Clutch Guard Do not operate the engine with enough...
Owners Manual
Page 28
... down the Auxiliary Shut-Off Switch, located on the top of the throttle control assembly, to control the vehicle. Be seated and in insufficient time for adult use only. Check oil level when refueling. 25 Buried objects or uneven terrain can result in position to stop the engine. Check local laws for steering and stopping. See Owner's Manual for proper use extreme caution...
... down the Auxiliary Shut-Off Switch, located on the top of the throttle control assembly, to control the vehicle. Be seated and in insufficient time for adult use only. Check oil level when refueling. 25 Buried objects or uneven terrain can result in position to stop the engine. Check local laws for steering and stopping. See Owner's Manual for proper use extreme caution...
Owners Manual
Page 29
... your Owner's Manual Supplement. 4 5 General Representation FEATURES 3 6 7 8 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 1 10 11 9 12 13 Fuel Filler Cap Ignition Switch Brake Lever Speedometer Tachometer Engine Stop Switch Throttle Control Hood Hold-Down Straps Choke Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Headlight Dimmer Switch Low Oil Level Indicator (340) Reverse Indicator (340) High Beam Indicator (340) 18 17 16 15 14 340 Transport 26 Not...
... your Owner's Manual Supplement. 4 5 General Representation FEATURES 3 6 7 8 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 1 10 11 9 12 13 Fuel Filler Cap Ignition Switch Brake Lever Speedometer Tachometer Engine Stop Switch Throttle Control Hood Hold-Down Straps Choke Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Headlight Dimmer Switch Low Oil Level Indicator (340) Reverse Indicator (340) High Beam Indicator (340) 18 17 16 15 14 340 Transport 26 Not...
Owners Manual
Page 51
... position. Lock Release To release the lock, squeeze the brake lever tightly and release it may break. Always ensure that the lever lock is in use . Master Cylinder Reservoir/ Cover 4. In extreme cases it could cause a fire, which could result in brake damage. It will return to remain stationary; PRE-RIDE INSPECTIONS Before Starting the Engine n Parking Brake Lever Lock Your snowmobile may have it serviced by...
... position. Lock Release To release the lock, squeeze the brake lever tightly and release it may break. Always ensure that the lever lock is in use . Master Cylinder Reservoir/ Cover 4. In extreme cases it could cause a fire, which could result in brake damage. It will return to remain stationary; PRE-RIDE INSPECTIONS Before Starting the Engine n Parking Brake Lever Lock Your snowmobile may have it serviced by...
Owners Manual
Page 67
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (if available) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All 64 See page 62 for stopping the snowmobile in the event of an emergency.
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (if available) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All 64 See page 62 for stopping the snowmobile in the event of an emergency.
Owners Manual
Page 72
... down to operate the brake and steering when necessary. WARNING Objects towed with the rear of use and may detach from a disabled snowmobile before towing, and have no braking power and can result in serious damage to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Remove the drive belt before towing. 69 DO NOT tow toboggans, sleds, saucers...
... down to operate the brake and steering when necessary. WARNING Objects towed with the rear of use and may detach from a disabled snowmobile before towing, and have no braking power and can result in serious damage to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Remove the drive belt before towing. 69 DO NOT tow toboggans, sleds, saucers...
Owners Manual
Page 78
... Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper / Lower Steering Post Support Bracket Drive Chain Tension Hood Latches Battery Fluid Level Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Camber Alignment Radius Rod Bushings Handlebar Centering Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil Gearcase Oil ------77 110...
... Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper / Lower Steering Post Support Bracket Drive Chain Tension Hood Latches Battery Fluid Level Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Camber Alignment Radius Rod Bushings Handlebar Centering Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil Gearcase Oil ------77 110...
Owners Manual
Page 82
... spare spark plugs. Always use the spark plugs recommended for the specific spark plug to the Owner's Manual Supplement or see your snowmobile. Immediately check the spark plug for inspection. Refer to your Owner's Manual Supplement for your dealer. 79 Wear protective gloves when removing a spark plug for correct color. Spark Plugs MAINTENANCE A new engine can cause temporary spark plug fouling due to appear too dark or too light in color. The spark plug firing end condition should...
... spare spark plugs. Always use the spark plugs recommended for the specific spark plug to the Owner's Manual Supplement or see your snowmobile. Immediately check the spark plug for inspection. Refer to your Owner's Manual Supplement for your dealer. 79 Wear protective gloves when removing a spark plug for correct color. Spark Plugs MAINTENANCE A new engine can cause temporary spark plug fouling due to appear too dark or too light in color. The spark plug firing end condition should...
Owners Manual
Page 93
..., placing it around 2 the wire harness (2) and flip it 's over the spring retainer and release. 8. Verify headlight aim. Oil from the housing. 4. Insert the bulb into the wire harness. 6. Taillight/Brakelight Replacement 1. Headlight Bulb Replacement 1. Hold the new bulb by its metal base and install it releases from the harness. 5. Reassemble all components. 3 2 1 90 See page 89. MAINTENANCE Lights NOTE: Do not touch a halogen bulb with an alcoholmoistened towel...
..., placing it around 2 the wire harness (2) and flip it 's over the spring retainer and release. 8. Verify headlight aim. Oil from the housing. 4. Insert the bulb into the wire harness. 6. Taillight/Brakelight Replacement 1. Headlight Bulb Replacement 1. Hold the new bulb by its metal base and install it releases from the harness. 5. Reassemble all components. 3 2 1 90 See page 89. MAINTENANCE Lights NOTE: Do not touch a halogen bulb with an alcoholmoistened towel...
Owners Manual
Page 114
... minutes and perform steps 3-5 on remaining cylinders. 7. Do not re-use the following procedure 1. On twin cylinder models, the opposite piston will be up. 5. Transfer unused fuel from the fuel tank to drain the fuel system. Extended Storage Engine and Carburetor Protection MAINTENANCE Using a fuel stabilizer and topping off the fuel tank eliminates the need to an approved fuel container using a siphon pump. Replace the spark plugs and lower the...
... minutes and perform steps 3-5 on remaining cylinders. 7. Do not re-use the following procedure 1. On twin cylinder models, the opposite piston will be up. 5. Transfer unused fuel from the fuel tank to drain the fuel system. Extended Storage Engine and Carburetor Protection MAINTENANCE Using a fuel stabilizer and topping off the fuel tank eliminates the need to an approved fuel container using a siphon pump. Replace the spark plugs and lower the...
Owners Manual
Page 118
Hydrostatic lock Engine doesn't start (electric start models) Engine requires more than normal pulls to start Wire connections Poor fuel Not enough fuel getting to correct the cause. Drain plug(s) are located on the lower crankcase for emergency draining. • SEE YOUR DEALER. SEE YOUR DEALER to engine • Replace with fresh winter fuel. • SEE YOUR DEALER. 115 Engine Troubleshooting Problem Noise in drive system Broken drive clutch components Bearing failure/ chaincase, jackshaft, or...
Hydrostatic lock Engine doesn't start (electric start models) Engine requires more than normal pulls to start Wire connections Poor fuel Not enough fuel getting to correct the cause. Drain plug(s) are located on the lower crankcase for emergency draining. • SEE YOUR DEALER. SEE YOUR DEALER to engine • Replace with fresh winter fuel. • SEE YOUR DEALER. 115 Engine Troubleshooting Problem Noise in drive system Broken drive clutch components Bearing failure/ chaincase, jackshaft, or...
Owners Manual
Page 122
... the service data and the Polaris warranty information contained in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. When contacting us about parts, service, or warranty, always provide the following information: 1. Serial number 2. Contact your snowmobile and its engine. Date of operation 7. Length of time and conditions of...
... the service data and the Polaris warranty information contained in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. When contacting us about parts, service, or warranty, always provide the following information: 1. Serial number 2. Contact your snowmobile and its engine. Date of operation 7. Length of time and conditions of...
Owners Manual
Page 125
... requesting warranty service you use any Polaris Servicing Dealer to resolve any of Polaris engine oil. 2. This warranty gives you specific legal rights, and you if inconsistent with your copy of the Warranty Registration form to the dealer. (The cost of transportation to repair Polaris snowmobiles. Engine Oil 1. If any warranty issues. WARRANTY Limitations of non-recommended lubricants may not be covered by warranty. 122 POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT...
... requesting warranty service you use any Polaris Servicing Dealer to resolve any of Polaris engine oil. 2. This warranty gives you specific legal rights, and you if inconsistent with your copy of the Warranty Registration form to the dealer. (The cost of transportation to repair Polaris snowmobiles. Engine Oil 1. If any warranty issues. WARRANTY Limitations of non-recommended lubricants may not be covered by warranty. 122 POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT...
Owners Manual
Page 126
... a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of aftermarket components resulting in denial of warranty coverage. Failure of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty...
... a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of aftermarket components resulting in denial of warranty coverage. Failure of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty...
Owners Manual
Page 128
...-season storage as listed in the owner's manual or Polaris updates. The fuel pump is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are excluded from coverage. Wiring and other components of the snowmobile. • Failures caused by improper fuel or oil. • Piston seizures, unless caused by a defective engine component. • Failures caused due...
...-season storage as listed in the owner's manual or Polaris updates. The fuel pump is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are excluded from coverage. Wiring and other components of the snowmobile. • Failures caused by improper fuel or oil. • Piston seizures, unless caused by a defective engine component. • Failures caused due...
Owners Manual
Page 130
... you move to Polaris Industries in your new country. Exported Vehicles How to Get Service WARRANTY In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from the country of the selling dealer's authorized location as your vehicle. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair. If Purchased...
... you move to Polaris Industries in your new country. Exported Vehicles How to Get Service WARRANTY In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from the country of the selling dealer's authorized location as your vehicle. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair. If Purchased...
Owners Manual
Page 137
... Clutch Alignment Offset ...91 Clutch and Drive System ...110 Clutch Center Distance ...91 Clutch Cover Warning...22 Clutch Guard ...18 Clutch Safety ...18 Clutch System ...91-95 Cold Weather Drive-Away ...18 Controls and Linkage...109 Coupling, Front To Rear ...37 Coupling, Rear To Front ...38 F Filters, Intake ...81 FRSS ...37 Fuel ...56-58 Fuel Filter ...82 Fuel Lines ...82 Fuel Recommendations ...57 Fuel Reserve ...58 Fuel System Deicers ...58 Fuel Valve ...57 H Handlebar Adjustment...40 Headlight Adjustment ...89 Headlight Bulb Replacement...90 Hood Latches...
... Clutch Alignment Offset ...91 Clutch and Drive System ...110 Clutch Center Distance ...91 Clutch Cover Warning...22 Clutch Guard ...18 Clutch Safety ...18 Clutch System ...91-95 Cold Weather Drive-Away ...18 Controls and Linkage...109 Coupling, Front To Rear ...37 Coupling, Rear To Front ...38 F Filters, Intake ...81 FRSS ...37 Fuel ...56-58 Fuel Filter ...82 Fuel Lines ...82 Fuel Recommendations ...57 Fuel Reserve ...58 Fuel System Deicers ...58 Fuel Valve ...57 H Handlebar Adjustment...40 Headlight Adjustment ...89 Headlight Bulb Replacement...90 Hood Latches...
Owners Manual
Page 139
... Warning ...23 Traction Products...41-43 Transporting the Snowmobile ...112 Trap, Carburetor ...84 Troubleshooting Drive Belt ...118 Engine ...114-116 Suspension, EDGE 136 ...117 Tune-Up...96 V Vehicle Identification Numbers...4 T Taillight/Brakelight Replacement . . 90 Tension, Rear Spring ...35 Throttle Cable Lubrication ...77 Throttle Lever ...46, 63 Throttle Safety Switch ...46, 62 Tool Kit ...96 Torque Stop ...95 W Warranty, Engine Emissions . . 128-129 Water Pump Belt ...81 Water/Sediment Trap Service ...84 Wear Strips ...43 Weight...
... Warning ...23 Traction Products...41-43 Transporting the Snowmobile ...112 Trap, Carburetor ...84 Troubleshooting Drive Belt ...118 Engine ...114-116 Suspension, EDGE 136 ...117 Tune-Up...96 V Vehicle Identification Numbers...4 T Taillight/Brakelight Replacement . . 90 Tension, Rear Spring ...35 Throttle Cable Lubrication ...77 Throttle Lever ...46, 63 Throttle Safety Switch ...46, 62 Tool Kit ...96 Torque Stop ...95 W Warranty, Engine Emissions . . 128-129 Water Pump Belt ...81 Water/Sediment Trap Service ...84 Wear Strips ...43 Weight...