Owner's Manual
Page 5
TYPE REGULAR CAB PICKUP A c REGULAR CAB PICKUP 3 EXTENDED CAB PICKUP 4 DOOR PICKUP REGULAR CAB CHASSIS CAB 3500 HD CHASSIS CAB K2133 iii Model Reference This manual covers these models.
TYPE REGULAR CAB PICKUP A c REGULAR CAB PICKUP 3 EXTENDED CAB PICKUP 4 DOOR PICKUP REGULAR CAB CHASSIS CAB 3500 HD CHASSIS CAB K2133 iii Model Reference This manual covers these models.
Owner's Manual
Page 20
Seatback Latches (Bench Seat With Armrest) K2547 Thefrontseatbackfoldsforward to makesureitislocked. Model, yourfrontseatback is designednot to fold IfyouhaveaFourDoor forward.Access to therear of thecabisavailablebyusingthereardoors. Seats & Safety Belts IfyouhaveaFourDoorModel,yourfrontseatbackisdesignednot to fold forward.Access to therear of thecab ...
Seatback Latches (Bench Seat With Armrest) K2547 Thefrontseatbackfoldsforward to makesureitislocked. Model, yourfrontseatback is designednot to fold IfyouhaveaFourDoor forward.Access to therear of thecabisavailablebyusingthereardoors. Seats & Safety Belts IfyouhaveaFourDoorModel,yourfrontseatbackisdesignednot to fold forward.Access to therear of thecab ...
Owner's Manual
Page 23
I PO491 Theextendedcabmayhavearearfoldingseatwhichcanbefoldeddown formoreseatingspace. Rear Seat (Four Door Models) You can adjust the seat by sliding the adjuster lever at the front of the seat toward the 'door to where yau want it . Slide ... with your body, to makesureitislocked. To usetheseat,pulltheentireseatforwarduntil it isflat.Pullforwardon the, RELEASE lever,undertheright-handsideoftheseatcushion.Pushthe seatbackrearwarduntilitlatches. Rear Seats Rear Folding Seat (Extended Cab Models) ' ' -
I PO491 Theextendedcabmayhavearearfoldingseatwhichcanbefoldeddown formoreseatingspace. Rear Seat (Four Door Models) You can adjust the seat by sliding the adjuster lever at the front of the seat toward the 'door to where yau want it . Slide ... with your body, to makesureitislocked. To usetheseat,pulltheentireseatforwarduntil it isflat.Pullforwardon the, RELEASE lever,undertheright-handsideoftheseatcushion.Pushthe seatbackrearwarduntilitlatches. Rear Seats Rear Folding Seat (Extended Cab Models) ' ' -
Owner's Manual
Page 39
Position," earlier in this section. If it does, let -it will lock. See "Driver- Right Passenger Position (Pickup Models) Right Front,Passenger Posltbn (€Mended Cab and Four Door ModeS) The right front passenger's safety belt works the samewayas safety belt. the driver's When the lap portion of the belt is pulled out all the way, it go back all the way and start again. 1-25
Position," earlier in this section. If it does, let -it will lock. See "Driver- Right Passenger Position (Pickup Models) Right Front,Passenger Posltbn (€Mended Cab and Four Door ModeS) The right front passenger's safety belt works the samewayas safety belt. the driver's When the lap portion of the belt is pulled out all the way, it go back all the way and start again. 1-25
Owner's Manual
Page 40
Center Passenger Position (Front Seats) Center Passenger Position (Four Door Models Rear Seat) AN1450sJ I When you sit in the center positions. Seats & Safety Belts Center Passenger Positions (Except Extended Cab Rear Seat) K2128 If your vehicle has front and rear bench seats, someone can sit in thecenterseatingposition, you havealapsafetybelt,which hasnoretractor. To makethebeltlonger, tilt thelatchplateandpull it alongthe belt. 1-26
Center Passenger Position (Front Seats) Center Passenger Position (Four Door Models Rear Seat) AN1450sJ I When you sit in the center positions. Seats & Safety Belts Center Passenger Positions (Except Extended Cab Rear Seat) K2128 If your vehicle has front and rear bench seats, someone can sit in thecenterseatingposition, you havealapsafetybelt,which hasnoretractor. To makethebeltlonger, tilt thelatchplateandpull it alongthe belt. 1-26
Owner's Manual
Page 51
... -wv P AN1 50031R1 Child Restraints Besure to Put the Restraint (Except Extended Cab and Four Door Models) The child restraintmustbesecuredproperlyinthecenter or rightfront passenger seat. In thatcase,youmightwantto securetherestraintinthefrontseatwhereyoucankeepaneyeonthe baby. Where to follow the instructions... for the restraint. Where to Put the Restraint (Extended Cab and Four Door Models) Accident statistics show you to do that children are safer if they are restrained in therearseatunlessthe child isaninfant andyou'...
... -wv P AN1 50031R1 Child Restraints Besure to Put the Restraint (Except Extended Cab and Four Door Models) The child restraintmustbesecuredproperlyinthecenter or rightfront passenger seat. In thatcase,youmightwantto securetherestraintinthefrontseatwhereyoucankeepaneyeonthe baby. Where to follow the instructions... for the restraint. Where to Put the Restraint (Extended Cab and Four Door Models) Accident statistics show you to do that children are safer if they are restrained in therearseatunlessthe child isaninfant andyou'...
Owner's Manual
Page 78
... starts. 500 miles Avoidmakinghardstopsforthefirst 200 miles (322 km)or so. To getinto Acc, pushinthekeyandturn towardyou. Your steeringwheelwillremainlocked,justas it wiperswhentheengine is off. Ifyouhave a 3500 HD Model,see"ParkingBrake"intheIndex.
... starts. 500 miles Avoidmakinghardstopsforthefirst 200 miles (322 km)or so. To getinto Acc, pushinthekeyandturn towardyou. Your steeringwheelwillremainlocked,justas it wiperswhentheengine is off. Ifyouhave a 3500 HD Model,see"ParkingBrake"intheIndex.
Owner's Manual
Page 98
...to movethevehicle,theselectorlevershouldbemovedout of P (Park).Thisiscalled"torquelock." P (Park). Shifting Into P (Park) (Automatic Transmission Models Only) 1 CAUTION It can movesuddenly. If youhavelefttheenginerunning,thevehicle can be dangerous to get out of your shift ... Lock Theparkingbrakeshouldbesetfirstwheneverleavingthedriver'sseat. Features & Controls Propshaft Brake Burnish Procedure If youhave a 3500 HD Model,itisrecommendedthatthepropshaftmounted parkingbrakebeburnished aspartofthenewvehiclebreakin.Theparking brake will be free to roll-even if your vehicle if the shift...
...to movethevehicle,theselectorlevershouldbemovedout of P (Park).Thisiscalled"torquelock." P (Park). Shifting Into P (Park) (Automatic Transmission Models Only) 1 CAUTION It can movesuddenly. If youhavelefttheenginerunning,thevehicle can be dangerous to get out of your shift ... Lock Theparkingbrakeshouldbesetfirstwheneverleavingthedriver'sseat. Features & Controls Propshaft Brake Burnish Procedure If youhave a 3500 HD Model,itisrecommendedthatthepropshaftmounted parkingbrakebeburnished aspartofthenewvehiclebreakin.Theparking brake will be free to roll-even if your vehicle if the shift...
Owner's Manual
Page 100
...-wheeldrivewithamanualtransfercaseshiftlever andyourtransfercase is in N (Neutral),yourvehiclewillbefreeto P (Park). If youhavefour-wheeldrive,besureyourtransfercaseisinadrivegear. Your vehiclecouldroll if itisn't. I CAUTION 1 A Leaving Your Vehicle With the Engine Running (Automatic Transmission Models Only) It can be dangerous leave vehicle the to your with engine running. if yourvehicleisequippedtotowatrailer, see (Park)withoutfirstpullingittowardyou. If youareparkingonahill,or 2-32 If youhavetoleaveyourvehiclewiththeenginerunning,besureyour...
...-wheeldrivewithamanualtransfercaseshiftlever andyourtransfercase is in N (Neutral),yourvehiclewillbefreeto P (Park). If youhavefour-wheeldrive,besureyourtransfercaseisinadrivegear. Your vehiclecouldroll if itisn't. I CAUTION 1 A Leaving Your Vehicle With the Engine Running (Automatic Transmission Models Only) It can be dangerous leave vehicle the to your with engine running. if yourvehicleisequippedtotowatrailer, see (Park)withoutfirstpullingittowardyou. If youareparkingonahill,or 2-32 If youhavetoleaveyourvehiclewiththeenginerunning,besureyour...
Owner's Manual
Page 166
.... You can blend the air flow to comebackon. Comfort Controls & Audio Systems Whenyoufirstturnonyourvehicle'sairconditioning,openthewindowsto clearthevehicleofhotair. If the OFF button waspressed,youmustpress N C , MAX (RECIR onsome models),oroneof the BLEND buttons for the system to suit your needs.Theamountofblendingisshown onthedisplaybyanarrowmovingbetweenthefigure'sfeet(floorairflow) andhead(ventairflow). 3-6
.... You can blend the air flow to comebackon. Comfort Controls & Audio Systems Whenyoufirstturnonyourvehicle'sairconditioning,openthewindowsto clearthevehicleofhotair. If the OFF button waspressed,youmustpress N C , MAX (RECIR onsome models),oroneof the BLEND buttons for the system to suit your needs.Theamountofblendingisshown onthedisplaybyanarrowmovingbetweenthefigure'sfeet(floorairflow) andhead(ventairflow). 3-6
Owner's Manual
Page 196
... light appears on your instrument cluster to an accident. See "Brake System Warning Light" in the Index. Disc Brake Wear Indicators If youhavea C 3500 HD Model, it hasfour-wheeldiscbrakes.Discbrake padshavebuilt-inwearindicatorsthatmakeahigh-pitchedwarningsound whenthebrakepadsarewornandnewpadsareneeded.Thesoundm'ay comeand goorbeheardallthetimeyourvehicleismoving(exceptwhen youarepushingonthebrakepedalfirmly). 1 CAUTION The brakewearwarningsoundmeansthatsoonerorlateryour 5 brakes work That lead won't well.
... light appears on your instrument cluster to an accident. See "Brake System Warning Light" in the Index. Disc Brake Wear Indicators If youhavea C 3500 HD Model, it hasfour-wheeldiscbrakes.Discbrake padshavebuilt-inwearindicatorsthatmakeahigh-pitchedwarningsound whenthebrakepadsarewornandnewpadsareneeded.Thesoundm'ay comeand goorbeheardallthetimeyourvehicleismoving(exceptwhen youarepushingonthebrakepedalfirmly). 1 CAUTION The brakewearwarningsoundmeansthatsoonerorlateryour 5 brakes work That lead won't well.
Owner's Manual
Page 250
... letpassengersride Nevertowfasterthansafeorpostedspeeds. Nevertowwithdamagedpartsnotfullysecured. Theycanprovidetherightequipmentandknowhowtotow it hasthefour-wheeldrive I A To helpavoidinjury to you or others: in astraight-aheadposition, withaclampingdevice designedfortowingservice. Themake,model,andyearofyourvehicle. Whetheryoucanmovetheshiftleverforthetransmissionandtransfer case, if youhaveone. If there wasanaccident,whatwasdamaged. Nevergetunderyourvehicleafter truck. The steering Whenyourvehicleisbeingtowed,havetheignitionkey wheelshouldbeclamped in avehiclethat is...
... letpassengersride Nevertowfasterthansafeorpostedspeeds. Nevertowwithdamagedpartsnotfullysecured. Theycanprovidetherightequipmentandknowhowtotow it hasthefour-wheeldrive I A To helpavoidinjury to you or others: in astraight-aheadposition, withaclampingdevice designedfortowingservice. Themake,model,andyearofyourvehicle. Whetheryoucanmovetheshiftleverforthetransmissionandtransfer case, if youhaveone. If there wasanaccident,whatwasdamaged. Nevergetunderyourvehicleafter truck. The steering Whenyourvehicleisbeingtowed,havetheignitionkey wheelshouldbeclamped in avehiclethat is...
Owner's Manual
Page 340
Openthetailgate. 2. Put in anewbulb off thelight of thesocket and push it inuntil it is tight. 6-62 Removethetworearlightassemblyscrewsnearthetailgatelatchand pull out the light assembly. Removethescrewsfromthebulbretainerandtakeit assembly. 4. u PO496 3. Service & Appearance Care Rear Lights, Pickup Models I i 1. Pullthe old bulbstraightout 5.
Openthetailgate. 2. Put in anewbulb off thelight of thesocket and push it inuntil it is tight. 6-62 Removethetworearlightassemblyscrewsnearthetailgatelatchand pull out the light assembly. Removethescrewsfromthebulbretainerandtakeit assembly. 4. u PO496 3. Service & Appearance Care Rear Lights, Pickup Models I i 1. Pullthe old bulbstraightout 5.
Owner's Manual
Page 341
Replacethe bulb retainer. 7. Replacetherearlightassemblyandtightenthescrews. 8. Sear Lights, Chassis Cab Models U 1. I PO497 2. Closethetailgate. Usingyourhands,peeltherubbersealawayfromthelens. Liftthelens off thelightassembly. 3. 6. Slidethesocketout of thelightassembly 6-63
Replacethe bulb retainer. 7. Replacetherearlightassemblyandtightenthescrews. 8. Sear Lights, Chassis Cab Models U 1. I PO497 2. Closethetailgate. Usingyourhands,peeltherubbersealawayfromthelens. Liftthelens off thelightassembly. 3. 6. Slidethesocketout of thelightassembly 6-63
Owner's Manual
Page 372
... So just keep iamage wouldn't your iealer first. Service & Appearance Care Service Parts Identification Label WMEELBASE I Service Par+s Identification VEHICLE IOENTlFlCATlOP NUMBER 00 NOT REMOVE )MODEL DESIGNATION < t P R l h l f D IN 0 5 A OPTION CONTENT PAINT TECHNOLOGY I 6-94 Add-on Electrical Equipment I NOTICE lon't add anything electrical to orderparts.Onthislabelis: Your VIN. everneed to your vehicle...
... So just keep iamage wouldn't your iealer first. Service & Appearance Care Service Parts Identification Label WMEELBASE I Service Par+s Identification VEHICLE IOENTlFlCATlOP NUMBER 00 NOT REMOVE )MODEL DESIGNATION < t P R l h l f D IN 0 5 A OPTION CONTENT PAINT TECHNOLOGY I 6-94 Add-on Electrical Equipment I NOTICE lon't add anything electrical to orderparts.Onthislabelis: Your VIN. everneed to your vehicle...
Owner's Manual
Page 373
Engine Identification Produced Fuel VIN Liter Emissions BY Displacement Type EngineCode System * 2 TBI V6 U.S. 4.3 TBI H US., Can. L.D. TO035 Wheel Nut Torque MODEL C 1500 K 1500 & C-K 2500 C-K 2500 (w/C6P) C-K3500SingleRearWheels C3500 DualRearWheels C3500 -Front HD --Rear I DESCRIPTION (14mm) 5 bolts 6 bolts f14mm) 8 bolts (14mm) 120 8 bolts(14mm) 8 bolts(14mm) 5 bolts (5/8 in.) in ...
Engine Identification Produced Fuel VIN Liter Emissions BY Displacement Type EngineCode System * 2 TBI V6 U.S. 4.3 TBI H US., Can. L.D. TO035 Wheel Nut Torque MODEL C 1500 K 1500 & C-K 2500 C-K 2500 (w/C6P) C-K3500SingleRearWheels C3500 DualRearWheels C3500 -Front HD --Rear I DESCRIPTION (14mm) 5 bolts 6 bolts f14mm) 8 bolts (14mm) 120 8 bolts(14mm) 8 bolts(14mm) 5 bolts (5/8 in.) in ...
Owner's Manual
Page 374
...(6.5Liters) 6.2L Jt 7 Quarts(6.5Liters) 6.5L Ft 7 Quarts(6.6Liters) N 7.4L** 6 Quarts(5.7Liters) *All quantitiesareapproximate. *Afterrefill,thelevel MUST becheckedasoutlinedunder"Engine Oil AndFilterRecommendations"inSection 5. **Add oneadditionalquartforC3500 HD Models. MUST becheckedasoutlinedunder"EngineCooling *Afterrefill,thelevel System"inSection 5.
...(6.5Liters) 6.2L Jt 7 Quarts(6.5Liters) 6.5L Ft 7 Quarts(6.6Liters) N 7.4L** 6 Quarts(5.7Liters) *All quantitiesareapproximate. *Afterrefill,thelevel MUST becheckedasoutlinedunder"Engine Oil AndFilterRecommendations"inSection 5. **Add oneadditionalquartforC3500 HD Models. MUST becheckedasoutlinedunder"EngineCooling *Afterrefill,thelevel System"inSection 5.
Owner's Manual
Page 375
... 34Gallons(128Liters) withLongBed FourDoorModel 34 Gallons (128 Liters) Standard Chassis-CabModels 22Gallons (83 Liters) Standard(SideTank) 30 Gallons (113 Liters) Optional(Rear Tank) 3500 HD Models Standard(Side Tank) 21Gallons (80 Liters) Optional(RearTank) - 32Gallons(121Liters) All quantitiesare for a completelydrytankandareapproximate. TO223 Fuel Tank Capacity TYPE - If the conditioning air system your...
... 34Gallons(128Liters) withLongBed FourDoorModel 34 Gallons (128 Liters) Standard Chassis-CabModels 22Gallons (83 Liters) Standard(SideTank) 30 Gallons (113 Liters) Optional(Rear Tank) 3500 HD Models Standard(Side Tank) 21Gallons (80 Liters) Optional(RearTank) - 32Gallons(121Liters) All quantitiesare for a completelydrytankandareapproximate. TO223 Fuel Tank Capacity TYPE - If the conditioning air system your...
Owner's Manual
Page 385
... V8/TBI 5.7L V8/TBI with8500 GVWR and belowk= with8501GVWRandabov-sd J = tb6.2L V8IDiesel L . >c< 6.2L V8/Diesel V8/Diesel 6.5L g$ 7.4L Except 454 SS Model with454 SS Model ; ! I '. + - -- Most tripsarelessthan4miles(6kilometers). Scheduleby II is atlowspeedmostof thetime(asindoor-to use. ~~~ VIN Code Z H K C J F V8/TBI N Engine Description 4.3L V6/TBI with 8501 GWVR and...
... V8/TBI 5.7L V8/TBI with8500 GVWR and belowk= with8501GVWRandabov-sd J = tb6.2L V8IDiesel L . >c< 6.2L V8/Diesel V8/Diesel 6.5L g$ 7.4L Except 454 SS Model with454 SS Model ; ! I '. + - -- Most tripsarelessthan4miles(6kilometers). Scheduleby II is atlowspeedmostof thetime(asindoor-to use. ~~~ VIN Code Z H K C J F V8/TBI N Engine Description 4.3L V6/TBI with 8501 GWVR and...
Owner's Manual
Page 400
...(ECS)INSPECTION* -Check fuelandvaporlinesandhosesforproperhookup,routing,andcondition. AIRINTAKESYSTEM INSPECTlONAWCheck theairintakesystem installation to be surethattheaircleanerhousingisproperlyseated,thatthecoverfits tightly,andthewingnutsaretight.Tightenconnectionsandfastenersor replacedamagedpartsasrequired. 22. ENGINETIMINGCHECKANDDISTRIBUTORCHECK(SOME MODELS)" -Adjust timing to seethatthefancanberotated by hand on fluid couplingorviscousdrives.Replaceasnecessary. *An EmissionControlService AAlso aNoiseEmissionControlService .Applicableonly tovehicles sold in theServiceManual. 14...
...(ECS)INSPECTION* -Check fuelandvaporlinesandhosesforproperhookup,routing,andcondition. AIRINTAKESYSTEM INSPECTlONAWCheck theairintakesystem installation to be surethattheaircleanerhousingisproperlyseated,thatthecoverfits tightly,andthewingnutsaretight.Tightenconnectionsandfastenersor replacedamagedpartsasrequired. 22. ENGINETIMINGCHECKANDDISTRIBUTORCHECK(SOME MODELS)" -Adjust timing to seethatthefancanberotated by hand on fluid couplingorviscousdrives.Replaceasnecessary. *An EmissionControlService AAlso aNoiseEmissionControlService .Applicableonly tovehicles sold in theServiceManual. 14...