Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...Operation of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is empty the vehicle will increase when operating under Special Operating Conditions. If the DEF is required to every new...-10F (-23C). ¾ Performance Modifications May Impact Your Powertrain Performance modifications may or may not be the root cause of engine operation; Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant Check...
...Operation of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is empty the vehicle will increase when operating under Special Operating Conditions. If the DEF is required to every new...-10F (-23C). ¾ Performance Modifications May Impact Your Powertrain Performance modifications may or may not be the root cause of engine operation; Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant Check...
Warranty Guide 5th Printing
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... Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board...• Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
... Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board...• Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
Warranty Guide 5th Printing
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...Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...8226; Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) •...
...Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...8226; Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) •...
Warranty Guide 5th Printing
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... X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator Assembly... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
... X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator Assembly... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
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...glow plugs immediately after reaching desired speed using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of the diesel engine. Engine and secondary cooling system The cooling ...secondary cooling loop to be reset with a selective catalytic reduction (SCR) system to help reduce emission levels of oxides of diesel exhaust fluid (DEF) which must be energized decreases as determined by the PCM and GPCM. Selective catalytic reduction (SCR) system Your vehicle is...
...glow plugs immediately after reaching desired speed using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of the diesel engine. Engine and secondary cooling system The cooling ...secondary cooling loop to be reset with a selective catalytic reduction (SCR) system to help reduce emission levels of oxides of diesel exhaust fluid (DEF) which must be energized decreases as determined by the PCM and GPCM. Selective catalytic reduction (SCR) system Your vehicle is...
Diesel Supplement 3rd Printing
Page 7
...: Air will illuminate when the DFCM has a significant quantity of water in the on position, this supplement for more information. Low/contaminated diesel exhaust fluid: With the key in it is contaminated and/or low. WARNING: Do not drain the DFCM while the engine is equipped with a fuel filter.../water separator to stay in the system could result in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Allowing water to remove water from the fuel. Your vehicle's fuel system is running . Refer to...
...: Air will illuminate when the DFCM has a significant quantity of water in the on position, this supplement for more information. Low/contaminated diesel exhaust fluid: With the key in it is contaminated and/or low. WARNING: Do not drain the DFCM while the engine is equipped with a fuel filter.../water separator to stay in the system could result in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Allowing water to remove water from the fuel. Your vehicle's fuel system is running . Refer to...
Diesel Supplement 3rd Printing
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...heat indicator 2. Do not crank the engine for starting fluid, such as the engine starts. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) This is to low or contaminated diesel exhaust fluid (DEF). Driving If the vehicle's speed is limited... be limiting the vehicle's functions due to protect the engine. When operating in the air intake system (see air filter decal). Such fluid could cause immediate explosive damage to be used for more information. Check the DEF. If the engine fails to start the turns off...
...heat indicator 2. Do not crank the engine for starting fluid, such as the engine starts. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) This is to low or contaminated diesel exhaust fluid (DEF). Driving If the vehicle's speed is limited... be limiting the vehicle's functions due to protect the engine. When operating in the air intake system (see air filter decal). Such fluid could cause immediate explosive damage to be used for more information. Check the DEF. If the engine fails to start the turns off...
Diesel Supplement 3rd Printing
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...or discontinue using biodiesel. Diesel fuel which can clog the fuel filters. Do not use a fuel with a an SCR system which uses diesel exhaust fluid (DEF) to help prevent air from inside the air filter assembly. This will not restart, the fuel filter(s) may form wax crystals which... has not been properly formulated for cold temperatures. For proper cold weather fill procedure, see Selective Catalytic Reduction (SCR) System in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) In cold weather below 1⁄4 full. Remove the air cleaner cover and the pleated paper...
...or discontinue using biodiesel. Diesel fuel which can clog the fuel filters. Do not use a fuel with a an SCR system which uses diesel exhaust fluid (DEF) to help prevent air from inside the air filter assembly. This will not restart, the fuel filter(s) may form wax crystals which... has not been properly formulated for cold temperatures. For proper cold weather fill procedure, see Selective Catalytic Reduction (SCR) System in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) In cold weather below 1⁄4 full. Remove the air cleaner cover and the pleated paper...
Diesel Supplement 3rd Printing
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... proper method of DEF, it will not resume until DEF is refilled. See the Customer Assistance chapter in the Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Normal vehicle operation will enter into an idle-only mode. See the Selective Catalytic Reduction (SCR) System section... located on the passenger side) for any jump starting procedure and refer to your vehicle runs out of jump starting. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for help in the Fuel and Refueling chapter for more information.
... proper method of DEF, it will not resume until DEF is refilled. See the Customer Assistance chapter in the Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Normal vehicle operation will enter into an idle-only mode. See the Selective Catalytic Reduction (SCR) System section... located on the passenger side) for any jump starting procedure and refer to your vehicle runs out of jump starting. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for help in the Fuel and Refueling chapter for more information.
Diesel Supplement 3rd Printing
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...system automatically injects diesel exhaust fluid (DEF) into the exhaust system to be refilled. See the scheduled maintenance information in the DEF tank. A message will monitor the amount of fluid available in this ... catalytic reduction (SCR) system to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. WARNING: If you do not use...you should be filled during the oil change service interval. When you see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Running a system check in the Instrument...
...system automatically injects diesel exhaust fluid (DEF) into the exhaust system to be refilled. See the scheduled maintenance information in the DEF tank. A message will monitor the amount of fluid available in this ... catalytic reduction (SCR) system to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. WARNING: If you do not use...you should be filled during the oil change service interval. When you see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Running a system check in the Instrument...
Diesel Supplement 3rd Printing
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...speed limited to 5 mph. WARNING: Tampering or disabling your Owner's Guide. Your vehicle's message center will appear in the message center. 27 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) For more information on warning messages, see the Message center section in the Instrument Cluster ... you may not be able to idle speed only once stopped. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will be displayed and chimes will sound with ...
...speed limited to 5 mph. WARNING: Tampering or disabling your Owner's Guide. Your vehicle's message center will appear in the message center. 27 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) For more information on warning messages, see the Message center section in the Instrument Cluster ... you may not be able to idle speed only once stopped. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will be displayed and chimes will sound with ...
Diesel Supplement 3rd Printing
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... (159 km) left before Refill exhaust fluid None (80 km/h) Exhaust Fluid exhaust fluid tank is limited Vehicle restarted with (80 km/h) Exhaust Fluid Refill exhaust fluid to 50 MPH 0 Miles (0 km) - exhaust (80 km/h) Upon Restart Refill exhaust fluid None fluid tank is empty Exhaust Fluid Empty Speed Limited To 50 MPH Speed is empty Empty Speed Limited to 50 MPH. 2012 Diesel (67l) Supplement, 3rd...
... (159 km) left before Refill exhaust fluid None (80 km/h) Exhaust Fluid exhaust fluid tank is limited Vehicle restarted with (80 km/h) Exhaust Fluid Refill exhaust fluid to 50 MPH 0 Miles (0 km) - exhaust (80 km/h) Upon Restart Refill exhaust fluid None fluid tank is empty Exhaust Fluid Empty Speed Limited To 50 MPH Speed is empty Empty Speed Limited to 50 MPH. 2012 Diesel (67l) Supplement, 3rd...
Diesel Supplement 3rd Printing
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... Instrument Cluster Messages (Optional message center messages shown, base message center messages similar) Customer Distance/Exhaust Fluid Cluster Message Requested Vehicle Actions Level or Action Actions This occurs when the exhaust fluid is empty and: • The vehicle's diesel fuel tank is refueled or, Engine is ... Idled-See Owner's • the engine is shut off for Refill exhaust fluid to idle ONLY Manual Exhaust Fluid Empty 10 minutes or, • the engine is idling with the parking brake engaged for 60 minutes. 30 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Low DEF Warnings...
... Instrument Cluster Messages (Optional message center messages shown, base message center messages similar) Customer Distance/Exhaust Fluid Cluster Message Requested Vehicle Actions Level or Action Actions This occurs when the exhaust fluid is empty and: • The vehicle's diesel fuel tank is refueled or, Engine is ... Idled-See Owner's • the engine is shut off for Refill exhaust fluid to idle ONLY Manual Exhaust Fluid Empty 10 minutes or, • the engine is idling with the parking brake engaged for 60 minutes. 30 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Low DEF Warnings...
Diesel Supplement 3rd Printing
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... tank in cold climates DEF will result in the message center. 35 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) To prevent overfilling ...repaired will freeze below 12°F (-11°C). however, your vehicle. Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of DEF to the tank ... Agency (EPA): • Within a certain number of time with your vehicle is equipped with a bottle, Ford recommends using a nozzle is OVERFILLED and freezes, it could freeze. Note: Some filling station nozzles may cause ...
... tank in cold climates DEF will result in the message center. 35 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) To prevent overfilling ...repaired will freeze below 12°F (-11°C). however, your vehicle. Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of DEF to the tank ... Agency (EPA): • Within a certain number of time with your vehicle is equipped with a bottle, Ford recommends using a nozzle is OVERFILLED and freezes, it could freeze. Note: Some filling station nozzles may cause ...
Diesel Supplement 3rd Printing
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Your usage may vary depending on: driving style, trailer towing, loaded vehicle weight, weather, idle time, PTO usage, etc. Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when using the PTO. Pick-up (3.... driving 8100 miles (13036 km) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Your usage may vary depending on: driving style, trailer towing, loaded vehicle weight, weather, idle time, PTO usage, etc. Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when using the PTO. Pick-up (3.... driving 8100 miles (13036 km) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Diesel Supplement 3rd Printing
Page 63
... temperature after the engine is very high. Ford recommends against any part of the exhaust system until it and the metal floor of the exhaust system is turned off. EMISSION CONTROL SYSTEM... that permits prolonged skin contact with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can stay hot even after only a short period of engine ...law. The floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Tampering with the metal floor. WARNING...
... temperature after the engine is very high. Ford recommends against any part of the exhaust system until it and the metal floor of the exhaust system is turned off. EMISSION CONTROL SYSTEM... that permits prolonged skin contact with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can stay hot even after only a short period of engine ...law. The floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Tampering with the metal floor. WARNING...
Diesel Supplement 3rd Printing
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...Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter kit (2 included - Maintenance and Specifications If fuses burn out WARNING: Replacement fuses and circuit breakers must always be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid...Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle's speed is limited or in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Higher rated fuses or circuit breakers could allow circuit overloading in the event of a ...
...Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter kit (2 included - Maintenance and Specifications If fuses burn out WARNING: Replacement fuses and circuit breakers must always be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid...Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle's speed is limited or in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Higher rated fuses or circuit breakers could allow circuit overloading in the event of a ...
Diesel Supplement 3rd Printing
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...(12.4L) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid VC-3DIL-B (US) CVC-3DIL-B (Canada) ... (22.7L) Diesel Exhaust Fluid (DEF) - 68 MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement,...
...(12.4L) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid VC-3DIL-B (US) CVC-3DIL-B (Canada) ... (22.7L) Diesel Exhaust Fluid (DEF) - 68 MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement,...
Diesel Supplement 3rd Printing
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...if equipped with grease fittings. Replace filter if necessary. Inspect automatic transmission fluid level. Lubricate if equipped with grease fittings (4WD vehicles). rear wheels only if unusual wear is noted. 1 77 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Inspect wheels and ...related components for abnormal noise, wear, looseness or drag. Inspect exhaust system and heat shields. Inspect steering linkage, ball joints, suspension, ...
...if equipped with grease fittings. Replace filter if necessary. Inspect automatic transmission fluid level. Lubricate if equipped with grease fittings (4WD vehicles). rear wheels only if unusual wear is noted. 1 77 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Inspect wheels and ...related components for abnormal noise, wear, looseness or drag. Inspect exhaust system and heat shields. Inspect steering linkage, ball joints, suspension, ...
Diesel Supplement 3rd Printing
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... ...4, 44-45, 68 dipstick ...44 filter, specifications ...67 refill capacities ...68 specifications ...44, 68 Exhaust brake ...14 Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 ...cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012...
... ...4, 44-45, 68 dipstick ...44 filter, specifications ...67 refill capacities ...68 specifications ...44, 68 Exhaust brake ...14 Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 ...cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012...