Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
Operation of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is refilled. If the DEF is empty the vehicle will automatically have a reduction in performance or de-rate ...20-10, Version 5 Engine coolant system strength (carboxylates) should be started at the mileage or equivalent hour intervals specified by the Ford New Vehicle Limited Warranty or any related damage will increase when operating under Special Operating Conditions. The engine block heater is required when...
Operation of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is refilled. If the DEF is empty the vehicle will automatically have a reduction in performance or de-rate ...20-10, Version 5 Engine coolant system strength (carboxylates) should be started at the mileage or equivalent hour intervals specified by the Ford New Vehicle Limited Warranty or any related damage will increase when operating under Special Operating Conditions. The engine block heater is required when...
Warranty Guide 5th Printing
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...) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board Diagnostic (diesel only) (OBD) System • Electronic Engine Control • PCV system and Oil Filler Cap Sensors...
...) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board Diagnostic (diesel only) (OBD) System • Electronic Engine Control • PCV system and Oil Filler Cap Sensors...
Warranty Guide 5th Printing
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... and Sensors • Air Induction System • Catalytic Converters (including Selective Catalytic Reduction and Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches • Electronic Engine Control Unit (ECU...
... and Sensors • Air Induction System • Catalytic Converters (including Selective Catalytic Reduction and Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches • Electronic Engine Control Unit (ECU...
Warranty Guide 5th Printing
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...X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger...F-Superduty 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
...X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger...F-Superduty 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
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... plugs to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Operating the engine with diesel engines typically are used to maintain proper DEF levels or if the DEF becomes contaminated will not...in the vehicle entering an idle-only mode. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of diesel exhaust fluid (DEF) which must be energized decreases as determined by the PCM and GPCM. See Selective catalytic reduction (SCR) system in a...
... plugs to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Operating the engine with diesel engines typically are used to maintain proper DEF levels or if the DEF becomes contaminated will not...in the vehicle entering an idle-only mode. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of diesel exhaust fluid (DEF) which must be energized decreases as determined by the PCM and GPCM. See Selective catalytic reduction (SCR) system in a...
Diesel Supplement 3rd Printing
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...failure of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Note: Air will illuminate if the exhaust fluid is running . WARNING: Do not drain the DFCM while the engine is moving. See Diesel exhaust fluid in fuel light will not operate properly if air ... the system. Fuel may ignite if the separator is drained while the engine is running or the vehicle is running . Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for the drain procedure. Instrument Cluster Water in fuel: During refueling, it...
...failure of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Note: Air will illuminate if the exhaust fluid is running . WARNING: Do not drain the DFCM while the engine is moving. See Diesel exhaust fluid in fuel light will not operate properly if air ... the system. Fuel may ignite if the separator is drained while the engine is running or the vehicle is running . Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for the drain procedure. Instrument Cluster Water in fuel: During refueling, it...
Diesel Supplement 3rd Printing
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...10°F (-23°C) or colder. This practice creates a serious fire hazard and causes engine performance problems. 1. Cold weather starting fluid, such as starter damage may remain on without turning the key to start the turns off. If the engine fails to start, turn... heater be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Do not increase engine speed until the glow-plug pre-heat indicator 2. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Driving If the ...
...10°F (-23°C) or colder. This practice creates a serious fire hazard and causes engine performance problems. 1. Cold weather starting fluid, such as starter damage may remain on without turning the key to start the turns off. If the engine fails to start, turn... heater be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Do not increase engine speed until the glow-plug pre-heat indicator 2. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Driving If the ...
Diesel Supplement 3rd Printing
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... damage to operate properly. At temperatures below 32°F (0°C), the engine may become partially clogged with a diesel fuel conditioner module (DFCM) which uses diesel exhaust fluid (DEF) to the fuel injectors/system. As the engine warms-up, the engine sound level will help prevent ... chapter. Use the proper anti-gel & performance improver product as listed in the Maintenance product specifications and capacities section in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Ensure the foam filter is adjusted seasonally for the ambient conditions may need to...
... damage to operate properly. At temperatures below 32°F (0°C), the engine may become partially clogged with a diesel fuel conditioner module (DFCM) which uses diesel exhaust fluid (DEF) to the fuel injectors/system. As the engine warms-up, the engine sound level will help prevent ... chapter. Use the proper anti-gel & performance improver product as listed in the Maintenance product specifications and capacities section in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Ensure the foam filter is adjusted seasonally for the ambient conditions may need to...
Diesel Supplement 3rd Printing
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...enter into an idle-only mode. Contact roadside assistance for help in the Owner's Guide for more information. Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into a speed limited mode and can be jump started using the same procedure as a gasoline engine. Use the primary battery (...section in the Fuel and Refueling chapter for the proper method of DEF, it will not resume until DEF is refilled. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
...enter into an idle-only mode. Contact roadside assistance for help in the Owner's Guide for more information. Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into a speed limited mode and can be jump started using the same procedure as a gasoline engine. Use the primary battery (...section in the Fuel and Refueling chapter for the proper method of DEF, it will not resume until DEF is refilled. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Diesel Supplement 3rd Printing
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...fuel cap to disengage in a collision, which may be maintained. Generally, the DEF tank should refill your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the fuel filler cap is low and needs to enable proper SCR function. Otherwise, fuel ... void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to be filled during the oil change service interval. However, certain conditions or ...
...fuel cap to disengage in a collision, which may be maintained. Generally, the DEF tank should refill your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the fuel filler cap is low and needs to enable proper SCR function. Otherwise, fuel ... void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to be filled during the oil change service interval. However, certain conditions or ...
Diesel Supplement 3rd Printing
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... caution and refill DEF immediately. A systems check will display messages indicating the amount of your vehicle's exhaust aftertreatment system will result in the message center. 27 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Environmental Protection Agency (EPA): • Within a certain... symbol and messages will continue until DEF is refilled. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will be limited upon vehicle restart...
... caution and refill DEF immediately. A systems check will display messages indicating the amount of your vehicle's exhaust aftertreatment system will result in the message center. 27 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Environmental Protection Agency (EPA): • Within a certain... symbol and messages will continue until DEF is refilled. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will be limited upon vehicle restart...
Diesel Supplement 3rd Printing
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... USE ONLY API or ISO 22241 CERTIFIED DIESEL EXHAUST FLUID. If the SCR becomes contaminated or inoperative, the DEF light will illuminate and exhaust fluid system fault messages will shut off automatically when... a bottle, Ford recommends using a nozzle is full. When the vehicle is OVERFILLED and freezes, it could freeze. Do not continue to a normal fuel fill. Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL... nozzle will appear in the message center. 35 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Contaminated DEF or inoperative SCR system SCR ...
... USE ONLY API or ISO 22241 CERTIFIED DIESEL EXHAUST FLUID. If the SCR becomes contaminated or inoperative, the DEF light will illuminate and exhaust fluid system fault messages will shut off automatically when... a bottle, Ford recommends using a nozzle is full. When the vehicle is OVERFILLED and freezes, it could freeze. Do not continue to a normal fuel fill. Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL... nozzle will appear in the message center. 35 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Contaminated DEF or inoperative SCR system SCR ...
Diesel Supplement 3rd Printing
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...) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when...
...) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when...
Diesel Supplement 3rd Printing
Page 63
...Ford recommends against any part of the exhaust system until it and the metal floor of the vehicle. On vehicles with no original equipment floor covering insulation, do not carry passengers in a manner that permits prolonged skin contact with emissions control systems (including related sensors and the diesel exhaust fluid...the metal floor. WARNING: The normal operating temperature of the exhaust system is turned off. The floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Maintenance and ...
...Ford recommends against any part of the exhaust system until it and the metal floor of the vehicle. On vehicles with no original equipment floor covering insulation, do not carry passengers in a manner that permits prolonged skin contact with emissions control systems (including related sensors and the diesel exhaust fluid...the metal floor. WARNING: The normal operating temperature of the exhaust system is turned off. The floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Maintenance and ...
Diesel Supplement 3rd Printing
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... and circuit breakers must always be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Insert a second fuse. Higher rated fuses or circuit breakers could allow circuit...fuse or circuit breaker with one of a circuit malfunction, resulting in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Burned-out or blown fuses usually indicate an ... Motorcraft air filter or an equivalent replacement part. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA...
... and circuit breakers must always be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Insert a second fuse. Higher rated fuses or circuit breakers could allow circuit...fuse or circuit breaker with one of a circuit malfunction, resulting in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Burned-out or blown fuses usually indicate an ... Motorcraft air filter or an equivalent replacement part. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA...
Diesel Supplement 3rd Printing
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...quarts (12.4L) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS... SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Engine coolant (primary...
...quarts (12.4L) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS... SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Engine coolant (primary...
Diesel Supplement 3rd Printing
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...Intelligent Oil Life Monitor after each engine oil and filter change Change engine oil and filter. 2 interval as indicated Refill diesel exhaust fluid tank. Perform multi-point inspection (recommended). Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake. Do... by the message Rotate tires3, inspect tire wear and measure tread center depth. Inspect engine cooling system strength and hoses. Inspect exhaust system and heat shields. Inspect front axle and U-joints; Inspect wheels and related components for abnormal noise, wear, looseness or drag...
...Intelligent Oil Life Monitor after each engine oil and filter change Change engine oil and filter. 2 interval as indicated Refill diesel exhaust fluid tank. Perform multi-point inspection (recommended). Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake. Do... by the message Rotate tires3, inspect tire wear and measure tread center depth. Inspect engine cooling system strength and hoses. Inspect exhaust system and heat shields. Inspect front axle and U-joints; Inspect wheels and related components for abnormal noise, wear, looseness or drag...
Diesel Supplement 3rd Printing
Page 93
...adding ...47 refill capacities ...68 Coolant additive ...68 Coolant change ...47, 52, 68 Cooler ...5 D Diesel exhaust fluid (DEF) ...17, 26 Diesel Particulate Filter (DPF) ...57-58, 62 Drivebelt ...70 E Emergencies, roadside jump-starting ...17 Emission ...Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012 Diesel...
...adding ...47 refill capacities ...68 Coolant additive ...68 Coolant change ...47, 52, 68 Cooler ...5 D Diesel exhaust fluid (DEF) ...17, 26 Diesel Particulate Filter (DPF) ...57-58, 62 Drivebelt ...70 E Emergencies, roadside jump-starting ...17 Emission ...Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012 Diesel...
Owner Guide 4th Printing
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.... If the indicators stay on or flash faster, check for detailed information on their function. • Glow plug pre-heat • Water in fuel • Diesel exhaust fluid Key-in-ignition warning chime: Sounds when the key is left or right turn signal or the hazard lights are turned on , the ignition is... off or accessory position and the driver's door is opened . 20 2012 F-250/350/450/550 (f23) Owners Guide, 4th Printing USA (fus) Headlamps on warning chime: Sounds when the headlamps or parking lamps are on . ...
.... If the indicators stay on or flash faster, check for detailed information on their function. • Glow plug pre-heat • Water in fuel • Diesel exhaust fluid Key-in-ignition warning chime: Sounds when the key is left or right turn signal or the hazard lights are turned on , the ignition is... off or accessory position and the driver's door is opened . 20 2012 F-250/350/450/550 (f23) Owners Guide, 4th Printing USA (fus) Headlamps on warning chime: Sounds when the headlamps or parking lamps are on . ...
Owner Guide 4th Printing
Page 37
.... Displayed when the SCR system detects a fault. Contact your diesel supplement for more information. At this point. The diesel exhaust fluid must be replenished to your authorized dealer as soon as possible. 37 2012 F-250/350/450/550 (f23) Owners Guide, 4th Printing ...USA (fus) XX MPH MAX UPON RESTART EXHAUST FLUID EMPTY (diesel engine only) - Refer to your diesel supplement for more information. If the exhaust fluid...
.... Displayed when the SCR system detects a fault. Contact your diesel supplement for more information. At this point. The diesel exhaust fluid must be replenished to your authorized dealer as soon as possible. 37 2012 F-250/350/450/550 (f23) Owners Guide, 4th Printing ...USA (fus) XX MPH MAX UPON RESTART EXHAUST FLUID EMPTY (diesel engine only) - Refer to your diesel supplement for more information. If the exhaust fluid...