Diesel Maintenance Tips Customer Letter 1st Printing
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... the Ford Power Stroke® diesel engine. Cold Start Performance ¾ The glow plug system operates for the demands of the "Wait to Start" lamp operation. If a non-Ford product (e.g. Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check every 6 months & Initial change 100,000 miles; Use the Right Oil New API CJ-4 engine oil is required for 6.4L engine to your Scheduled Maintenance Guide...
... the Ford Power Stroke® diesel engine. Cold Start Performance ¾ The glow plug system operates for the demands of the "Wait to Start" lamp operation. If a non-Ford product (e.g. Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check every 6 months & Initial change 100,000 miles; Use the Right Oil New API CJ-4 engine oil is required for 6.4L engine to your Scheduled Maintenance Guide...
Roadside Assistance Card 1st Printing
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... quick reference, enter your vehicle information on the back of the 35 miles. If a qualified Ford, Lincoln Mercury dealer is limited to any mileage costs in excess of your wallet. Towing services are : Warranty Towing Non-warranty Towing Collision Towing Battery Jump-start Roadside Assistance • Warranty Towing • Non-warranty Towing • Collision Towing • Battery Jump-start • Fuel Delivery • Lock-out Assistance • Flat Tire Change • Winch Out 24...
... quick reference, enter your vehicle information on the back of the 35 miles. If a qualified Ford, Lincoln Mercury dealer is limited to any mileage costs in excess of your wallet. Towing services are : Warranty Towing Non-warranty Towing Collision Towing Battery Jump-start Roadside Assistance • Warranty Towing • Non-warranty Towing • Collision Towing • Battery Jump-start • Fuel Delivery • Lock-out Assistance • Flat Tire Change • Winch Out 24...
Scheduled Maintenance Guide 2nd Printing
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... 500 miles (800 km) of all wiper blades (replace blades as necessary). washer spray, wiper operation, and clean all interior and exterior lights. parking brake for wear and proper air pressure, including spare. and lubricate upper and lower sliding door tracks, if equipped. safety warning lamps (brake, ABS, air bag, safety belt) for more information. Retightening lug nuts ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in your "Owner's Guide...
... 500 miles (800 km) of all wiper blades (replace blades as necessary). washer spray, wiper operation, and clean all interior and exterior lights. parking brake for wear and proper air pressure, including spare. and lubricate upper and lower sliding door tracks, if equipped. safety warning lamps (brake, ABS, air bag, safety belt) for more information. Retightening lug nuts ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in your "Owner's Guide...
Scheduled Maintenance Guide 2nd Printing
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...) Inspect exhaust system and heat shields Inspect accessory drive belts Inspect automatic transmission fluid level (if equipped with an underhood dipstick) Inspect and lubricate 4x4 front axle U-joints Rotate tires, inspect tires for wear and measure tread depth (vehicles with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Consult your dealer for abnormal noise, wear, looseness, or drag Perform multi...
...) Inspect exhaust system and heat shields Inspect accessory drive belts Inspect automatic transmission fluid level (if equipped with an underhood dipstick) Inspect and lubricate 4x4 front axle U-joints Rotate tires, inspect tires for wear and measure tread depth (vehicles with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Consult your dealer for abnormal noise, wear, looseness, or drag Perform multi...
Scheduled Maintenance Guide 2nd Printing
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...SUVS 150,000 miles ❑ Change engine oil and replace oil filter ❑ Change Motorcraft Premium Gold Engine Coolant (see Exceptions on page 48 and Premium Gold Coolant Change Record on page 49) Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Change automatic transmission fluid and filter (filter not required on all rear wheel drive (RWD) vehicles (see pages 42 and 48). Change manual...
...SUVS 150,000 miles ❑ Change engine oil and replace oil filter ❑ Change Motorcraft Premium Gold Engine Coolant (see Exceptions on page 48 and Premium Gold Coolant Change Record on page 49) Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Change automatic transmission fluid and filter (filter not required on all rear wheel drive (RWD) vehicles (see pages 42 and 48). Change manual...
Warranty Guide 2nd Printing
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...You will be used. In certain instances, Ford may authorize another brand and/or model to the Engine: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt), turbocharger/supercharger unit, valve covers, water pump; 10 The extended coverage applies to substitute for five years or 60,000 miles, whichever occurs first.
...You will be used. In certain instances, Ford may authorize another brand and/or model to the Engine: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt), turbocharger/supercharger unit, valve covers, water pump; 10 The extended coverage applies to substitute for five years or 60,000 miles, whichever occurs first.
Warranty Guide 2nd Printing
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... and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning module sometimes referred to provide free repair of miles driven. For damage caused by airborne material (environmental fallout) where there is no factory-related defect involved and therefore no warranty − our policy is to as the frame mounted pump/filter/water...
... and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning module sometimes referred to provide free repair of miles driven. For damage caused by airborne material (environmental fallout) where there is no factory-related defect involved and therefore no warranty − our policy is to as the frame mounted pump/filter/water...
Warranty Guide 2nd Printing
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...'s Package) converted into the engine • misuse of the vehicle, such a driving over curbs, overloading, racing or using contaminated or improper fuel/fluids • customer-applied chemicals or accidental spills • driving through a car wash) • theft, vandalism, or riot • fire or explosion • using the vehicle as a permanent stationary power source 12 injection pressure sensor, fuel rail pressure sensor (6.4L), high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor (6.4L), manifold pressure sensor (6.4L), intake air...
...'s Package) converted into the engine • misuse of the vehicle, such a driving over curbs, overloading, racing or using contaminated or improper fuel/fluids • customer-applied chemicals or accidental spills • driving through a car wash) • theft, vandalism, or riot • fire or explosion • using the vehicle as a permanent stationary power source 12 injection pressure sensor, fuel rail pressure sensor (6.4L), high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor (6.4L), manifold pressure sensor (6.4L), intake air...
Warranty Guide 2nd Printing
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... Manifold System and Sensors • Fuel Sensor (Flex Fuel Vehicle • Air Induction System Only) • Attitude Compensation System • Fuel Tank (non diesel only) • Catalytic Converter (including • Fuel Tank Pressure Control Diesel Particulate Filter and Valve (Flex Fuel Vehicle Only) Diesel Oxidation Catalyst) • Idle Air Bypass Valve • Cold Start Enrichment System • Ignition Coil and/or Control Module • Cold Start Fuel Injector (Flex • Intake Manifold Fuel Vehicle Only) • Intercooler Assembly • Controls for Deceleration Engine...
... Manifold System and Sensors • Fuel Sensor (Flex Fuel Vehicle • Air Induction System Only) • Attitude Compensation System • Fuel Tank (non diesel only) • Catalytic Converter (including • Fuel Tank Pressure Control Diesel Particulate Filter and Valve (Flex Fuel Vehicle Only) Diesel Oxidation Catalyst) • Idle Air Bypass Valve • Cold Start Enrichment System • Ignition Coil and/or Control Module • Cold Start Fuel Injector (Flex • Intake Manifold Fuel Vehicle Only) • Intercooler Assembly • Controls for Deceleration Engine...
Warranty Guide 2nd Printing
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... Warranties • Fuel Sensor (Flex Fuel Vehicle • Air Flow Sensor Only) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • Catalytic Converter (including • Idle Air Bypass Valve Diesel Particulate Filter and • Ignition Coil and/or Control Diesel Oxidation Catalyst) Module • Cold Start Enrichment System • Intake Manifold • Cold Start Fuel Injector (Flex • Intercooler Assembly...
... Warranties • Fuel Sensor (Flex Fuel Vehicle • Air Flow Sensor Only) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • Catalytic Converter (including • Idle Air Bypass Valve Diesel Particulate Filter and • Ignition Coil and/or Control Diesel Oxidation Catalyst) Module • Cold Start Enrichment System • Intake Manifold • Cold Start Fuel Injector (Flex • Intercooler Assembly...
Warranty Guide 2nd Printing
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...Assembly-Right Engine Variable Timing Housing Assembly-Left EVAP Vapor Storage Canister Exhaust Flex Pipe Exhaust Manifold Gasket Exhaust Manifold-Left Exhaust Manifold-Right Flat Exhaust Gasket Fuel Injection Nozzle & Fuel Injector Control Module Fuel Injector Fuel Supply Manifold/Kit Fuel Tank Fuel Tank Sender & Pump Assembly Fuel Tube Assembly High Pressure Fuel Pump Hydraulic Fluid Pump Cover Kit Intake Manifold Output Shaft Speed (OSS) Sensor Positive Crankcase Ventilation (PCV) Valve Powertrain Control Wiring Harness Solenoid Body Assembly Supercharger & Throttle Body Spacer Transmission...
...Assembly-Right Engine Variable Timing Housing Assembly-Left EVAP Vapor Storage Canister Exhaust Flex Pipe Exhaust Manifold Gasket Exhaust Manifold-Left Exhaust Manifold-Right Flat Exhaust Gasket Fuel Injection Nozzle & Fuel Injector Control Module Fuel Injector Fuel Supply Manifold/Kit Fuel Tank Fuel Tank Sender & Pump Assembly Fuel Tube Assembly High Pressure Fuel Pump Hydraulic Fluid Pump Cover Kit Intake Manifold Output Shaft Speed (OSS) Sensor Positive Crankcase Ventilation (PCV) Valve Powertrain Control Wiring Harness Solenoid Body Assembly Supercharger & Throttle Body Spacer Transmission...
Diesel Supplement 2nd Printing
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... fuel your diesel vehicle out of fuel as possible. This is in the fuel system; this will allow air to loose connections. • an open or pinched sensor hose. • low engine oil level. • wrong fuel or oil viscosity for climactic conditions. Longer engine cranking time may have to the engine and possible personal injury. MINOR TROUBLESHOOTING GUIDE Air purge procedure Turn the key on for larger heavy duty trucks. If...
... fuel your diesel vehicle out of fuel as possible. This is in the fuel system; this will allow air to loose connections. • an open or pinched sensor hose. • low engine oil level. • wrong fuel or oil viscosity for climactic conditions. Longer engine cranking time may have to the engine and possible personal injury. MINOR TROUBLESHOOTING GUIDE Air purge procedure Turn the key on for larger heavy duty trucks. If...
Diesel Supplement 2nd Printing
Page 64
... locks and lubricate door rubber weatherstrips and clean body and door drain holes safety warning lamps (brake, ABS, air bag, safety belt) for operation engine cooling system level, coolant strength and hoses fuel cooling system for fluid level and coolant strength (F-Super Duty) battery connections and clean if necessary clutch fluid level, if equipped Retightening lug nuts ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in the tail-pipe of the exhaust...
... locks and lubricate door rubber weatherstrips and clean body and door drain holes safety warning lamps (brake, ABS, air bag, safety belt) for operation engine cooling system level, coolant strength and hoses fuel cooling system for fluid level and coolant strength (F-Super Duty) battery connections and clean if necessary clutch fluid level, if equipped Retightening lug nuts ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in the tail-pipe of the exhaust...
Diesel Supplement 2nd Printing
Page 66
...-mounted fuel filters ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads...
...-mounted fuel filters ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads...
Diesel Supplement 2nd Printing
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... lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system Inspect exhaust system and heat shields Inspect automatic transmission fluid level Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 37,500 miles (60,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires...
... lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system Inspect exhaust system and heat shields Inspect automatic transmission fluid level Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 37,500 miles (60,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires...
Diesel Supplement 2nd Printing
Page 87
...P&A CODE: MILEAGE: 87 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) and frame-mounted fuel filters Inspect fuel cooling system level, strength and hoses Inspect engine cooling system level, coolant strength and hoses Inspect brake pads/shoes/rotors/drums, brakes lines & hoses, and parking brake system Inspect exhaust system and heat shields Inspect accessory drive belt Change engine coolant and fuel coolant (refer to Motorcraft Premium Gold Engine Coolant Change Record) Change manual transmission fluid (refer to Special Operating Conditions for more information) Change rear axle...
...P&A CODE: MILEAGE: 87 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) and frame-mounted fuel filters Inspect fuel cooling system level, strength and hoses Inspect engine cooling system level, coolant strength and hoses Inspect brake pads/shoes/rotors/drums, brakes lines & hoses, and parking brake system Inspect exhaust system and heat shields Inspect accessory drive belt Change engine coolant and fuel coolant (refer to Motorcraft Premium Gold Engine Coolant Change Record) Change manual transmission fluid (refer to Special Operating Conditions for more information) Change rear axle...
Diesel Supplement 2nd Printing
Page 89
... steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (if equipped with Zerk fittings) Inspect automatic transmission fluid level on all vehicles equipped with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Replace accessory drive belt if not replaced in the last 100,000 miles (160,000 km) Change engine coolant and fuel coolant (refer to Motorcraft Premium Gold Engine Coolant Change Record) Replace front wheel bearing...
... steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (if equipped with Zerk fittings) Inspect automatic transmission fluid level on all vehicles equipped with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Replace accessory drive belt if not replaced in the last 100,000 miles (160,000 km) Change engine coolant and fuel coolant (refer to Motorcraft Premium Gold Engine Coolant Change Record) Replace front wheel bearing...
Owner Guide 2nd Printing
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... equipped with diesel engines since the glow plugs are two ways to maintain battery charge when using the Upfitter switches for extended duration or higher current draws. (This is erased. Driver Controls Turning off speed control There are also draining battery power when the ignition key is in the on position.) When switched on position, whether the engine is running to turn off the speed control: • Depress the brake pedal. It...
... equipped with diesel engines since the glow plugs are two ways to maintain battery charge when using the Upfitter switches for extended duration or higher current draws. (This is erased. Driver Controls Turning off speed control There are also draining battery power when the ignition key is in the on position.) When switched on position, whether the engine is running to turn off the speed control: • Depress the brake pedal. It...
Owner Guide 2nd Printing
Page 88
... exited. The doors will turn off the interior lights if: • the ignition switch is turned to the on or accessory position, or • the remote transmitter lock control is an engine immobilization system. The authorized dealer can 88 2009 Econoline (eco) Owners Guide, 2nd Printing USA (fus) The doors will lock, then unlock, to your authorized dealer. Repeat Steps 4 and 5 to program each additional remote entry transmitter (up...
... exited. The doors will turn off the interior lights if: • the ignition switch is turned to the on or accessory position, or • the remote transmitter lock control is an engine immobilization system. The authorized dealer can 88 2009 Econoline (eco) Owners Guide, 2nd Printing USA (fus) The doors will lock, then unlock, to your authorized dealer. Repeat Steps 4 and 5 to program each additional remote entry transmitter (up...
Owner Guide 2nd Printing
Page 209
.... Remove the lower trim panel under the steering column. Start the vehicle. Apply the parking brake, and turn the ignition to Fuses and relays in the 4 (on ) position. 2. Make sure not disturb the wires on the solenoid, and at the same time, shift the transmission into N (Neutral). 5. See your hand, pull back on the electrical connector. 3. With your authorized dealer for service. WARNING: Do not drive your vehicle until you cannot...
.... Remove the lower trim panel under the steering column. Start the vehicle. Apply the parking brake, and turn the ignition to Fuses and relays in the 4 (on ) position. 2. Make sure not disturb the wires on the solenoid, and at the same time, shift the transmission into N (Neutral). 5. See your hand, pull back on the electrical connector. 3. With your authorized dealer for service. WARNING: Do not drive your vehicle until you cannot...
