Roadside Assistance Card 1st Printing
Page 1
... are available to any mileage costs in Canada, call 1-800-348-5220. Winch out available within a 12 month period. Towing services are : Warranty Towing Non-warranty Towing Collision Towing Battery Jump-start Roadside Assistance • Warranty Towing • Non-warranty Towing • Collision Towing • Battery Jump-start • Fuel Delivery • Lock-out Assistance • Flat Tire Change • Winch Out 24 hours a day, 7 days a week 1-800-241-3673 Roadside...
... are available to any mileage costs in Canada, call 1-800-348-5220. Winch out available within a 12 month period. Towing services are : Warranty Towing Non-warranty Towing Collision Towing Battery Jump-start Roadside Assistance • Warranty Towing • Non-warranty Towing • Collision Towing • Battery Jump-start • Fuel Delivery • Lock-out Assistance • Flat Tire Change • Winch Out 24 hours a day, 7 days a week 1-800-241-3673 Roadside...
Scheduled Maintenance Guide 2nd Printing
Page 8
... "Owner's Guide" for operation. and clean body and door drain holes. parking brake for wear and proper air pressure, including spare. tires for proper operation. engine oil fluid level. Retightening lug nuts ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in your Owner's Guide). windshield washer fluid level. and lubricate upper and lower sliding door tracks, if equipped. OWNER CHECKS AND SERVICES It is recommended that externally mounted spare tire...
... "Owner's Guide" for operation. and clean body and door drain holes. parking brake for wear and proper air pressure, including spare. tires for proper operation. engine oil fluid level. Retightening lug nuts ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in your Owner's Guide). windshield washer fluid level. and lubricate upper and lower sliding door tracks, if equipped. OWNER CHECKS AND SERVICES It is recommended that externally mounted spare tire...
Scheduled Maintenance Guide 2nd Printing
Page 17
... ❑ ❑ tread depth (vehicles with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with dual rear wheels should only rotate if...
... ❑ ❑ tread depth (vehicles with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with dual rear wheels should only rotate if...
Scheduled Maintenance Guide 2nd Printing
Page 20
...: P&A CODE: MILEAGE: 60,000 miles ❑ Change engine oil and replace oil filter ❑ Change automatic transmission fluid on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with the TorqShift transmission. Inspect half shaft boots (if equipped) Inspect exhaust system and heat shields Inspect and lubricate 4x4 front axle U-joints Rotate tires, inspect tires for wear and measure tread depth (vehicles with dual rear wheels should...
...: P&A CODE: MILEAGE: 60,000 miles ❑ Change engine oil and replace oil filter ❑ Change automatic transmission fluid on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with the TorqShift transmission. Inspect half shaft boots (if equipped) Inspect exhaust system and heat shields Inspect and lubricate 4x4 front axle U-joints Rotate tires, inspect tires for wear and measure tread depth (vehicles with dual rear wheels should...
Scheduled Maintenance Guide 2nd Printing
Page 23
... fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Consult your particular requirements. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace spark plugs Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with dual rear wheels should only...
... fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Consult your particular requirements. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace spark plugs Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with dual rear wheels should only...
Scheduled Maintenance Guide 2nd Printing
Page 25
... Weight (GVW) (except 3V engines) Change automatic transmission fluid on all light trucks over 6,000 lbs. Replace wheel bearing grease and grease seals on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 120,000 miles ❑ Change engine oil and replace oil filter ❑ Replace...
... Weight (GVW) (except 3V engines) Change automatic transmission fluid on all light trucks over 6,000 lbs. Replace wheel bearing grease and grease seals on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 120,000 miles ❑ Change engine oil and replace oil filter ❑ Replace...
Scheduled Maintenance Guide 2nd Printing
Page 28
... 4x4 front axle U-joints Rotate tires, inspect tires for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Change transfer case fluid (4x4 only) Change front differential fluid (4x4 only) Replace wheel bearings (if non-sealed bearings) Replace accessory drive belt(s) if not replaced in the last 100,000 miles (160,000 km) Inspect steering linkage, ball joints, suspension, tie rod...
... 4x4 front axle U-joints Rotate tires, inspect tires for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Change transfer case fluid (4x4 only) Change front differential fluid (4x4 only) Replace wheel bearings (if non-sealed bearings) Replace accessory drive belt(s) if not replaced in the last 100,000 miles (160,000 km) Inspect steering linkage, ball joints, suspension, tie rod...
Warranty Guide 2nd Printing
Page 15
... authorize another brand and/or model to the Engine: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt), turbocharger/supercharger unit, valve covers, water pump; 10 Tire replacements under warranty will find the manufacturer's tire warranty with the owner literature supplied with your vehicle, the dealer will use...
... authorize another brand and/or model to the Engine: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt), turbocharger/supercharger unit, valve covers, water pump; 10 Tire replacements under warranty will find the manufacturer's tire warranty with the owner literature supplied with your vehicle, the dealer will use...
Warranty Guide 2nd Printing
Page 16
...The extended warranty coverage only applies if a body sheet metal panel becomes perforated due to corrosion during this extended coverage period: the engine, cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning module sometimes referred to a manufacturing defect in factory-supplied materials or factory workmanship. Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing...
...The extended warranty coverage only applies if a body sheet metal panel becomes perforated due to corrosion during this extended coverage period: the engine, cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning module sometimes referred to a manufacturing defect in factory-supplied materials or factory workmanship. Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing...
Warranty Guide 2nd Printing
Page 17
... to be covered by a Ford Qualified Vehicle Modifier, your 2009-model Expedition EL Limousine for additional details about the 17L Limousine Builder Package. injection pressure sensor, fuel rail pressure sensor (6.4L), high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor (6.4L), manifold pressure sensor (6.4L), intake air temperature sensor (6.4L), crankshaft position sensor (6.4L), camshaft position sensor, accelerator switch. Expedition Limousine Limited Warranty If you took delivery of the Ford Limousine Limited Warranty. NOTE: Some...
... to be covered by a Ford Qualified Vehicle Modifier, your 2009-model Expedition EL Limousine for additional details about the 17L Limousine Builder Package. injection pressure sensor, fuel rail pressure sensor (6.4L), high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor (6.4L), manifold pressure sensor (6.4L), intake air temperature sensor (6.4L), crankshaft position sensor (6.4L), camshaft position sensor, accelerator switch. Expedition Limousine Limited Warranty If you took delivery of the Ford Limousine Limited Warranty. NOTE: Some...
Warranty Guide 2nd Printing
Page 25
... Plugs and Ignition Wires System • Supercharger Assembly • Exhaust Gas Recirculation • Synchronizer Assembly (EGR) System • Thermostat • Exhaust Heat Control Valve • Throttle Body Assembly (MFI) • Exhaust Manifold • Transmission Control Module • Exhaust Pipe (Manifold to (TCM) Catalyst) • Turbocharger Assembly • Fuel Filler Cap and Neck • Vacuum Distribution System Restrictor (non-diesel only) * Includes hardware and emissions related software changes only 20 List of Parts Covered by both the Emissions Defect Warranty...
... Plugs and Ignition Wires System • Supercharger Assembly • Exhaust Gas Recirculation • Synchronizer Assembly (EGR) System • Thermostat • Exhaust Heat Control Valve • Throttle Body Assembly (MFI) • Exhaust Manifold • Transmission Control Module • Exhaust Pipe (Manifold to (TCM) Catalyst) • Turbocharger Assembly • Fuel Filler Cap and Neck • Vacuum Distribution System Restrictor (non-diesel only) * Includes hardware and emissions related software changes only 20 List of Parts Covered by both the Emissions Defect Warranty...
Warranty Guide 2nd Printing
Page 31
...) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • Catalytic Converter (including • Idle Air Bypass Valve Diesel Particulate Filter and • Ignition Coil and/or Control Diesel Oxidation Catalyst) Module • Cold Start Enrichment System • Intake Manifold • Cold Start Fuel Injector (Flex • Intercooler Assembly - List of Parts Covered by the Defects Warranties. Engine Fuel Vehicle Only...
...) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • Catalytic Converter (including • Idle Air Bypass Valve Diesel Particulate Filter and • Ignition Coil and/or Control Diesel Oxidation Catalyst) Module • Cold Start Enrichment System • Intake Manifold • Cold Start Fuel Injector (Flex • Intercooler Assembly - List of Parts Covered by the Defects Warranties. Engine Fuel Vehicle Only...
Warranty Guide 2nd Printing
Page 32
...Assembly-Right Engine Variable Timing Housing Assembly-Left EVAP Vapor Storage Canister Exhaust Flex Pipe Exhaust Manifold Gasket Exhaust Manifold-Left Exhaust Manifold-Right Flat Exhaust Gasket Fuel Injection Nozzle & Fuel Injector Control Module Fuel Injector Fuel Supply Manifold/Kit Fuel Tank Fuel Tank Sender & Pump Assembly Fuel Tube Assembly High Pressure Fuel Pump Hydraulic Fluid Pump Cover Kit Intake Manifold Output Shaft Speed (OSS) Sensor Positive Crankcase Ventilation (PCV) Valve Powertrain Control Wiring Harness Solenoid Body Assembly Supercharger & Throttle Body Spacer Transmission...
...Assembly-Right Engine Variable Timing Housing Assembly-Left EVAP Vapor Storage Canister Exhaust Flex Pipe Exhaust Manifold Gasket Exhaust Manifold-Left Exhaust Manifold-Right Flat Exhaust Gasket Fuel Injection Nozzle & Fuel Injector Control Module Fuel Injector Fuel Supply Manifold/Kit Fuel Tank Fuel Tank Sender & Pump Assembly Fuel Tube Assembly High Pressure Fuel Pump Hydraulic Fluid Pump Cover Kit Intake Manifold Output Shaft Speed (OSS) Sensor Positive Crankcase Ventilation (PCV) Valve Powertrain Control Wiring Harness Solenoid Body Assembly Supercharger & Throttle Body Spacer Transmission...
Diesel Supplement 2nd Printing
Page 64
... that externally-mounted spare tire is tight (see Owner's Guide) power steering fluid level washer spray, wiper operation and clean all wiper blades (replace as necessary) parking brake for proper operation and lubricate all hinges, latches and outside locks and lubricate door rubber weatherstrips and clean body and door drain holes safety warning lamps (brake, ABS, air bag, safety belt) for operation engine cooling system level, coolant strength and hoses fuel cooling system for the proper lug nut torque specification. 64 2009 Econoline...
... that externally-mounted spare tire is tight (see Owner's Guide) power steering fluid level washer spray, wiper operation and clean all wiper blades (replace as necessary) parking brake for proper operation and lubricate all hinges, latches and outside locks and lubricate door rubber weatherstrips and clean body and door drain holes safety warning lamps (brake, ABS, air bag, safety belt) for operation engine cooling system level, coolant strength and hoses fuel cooling system for the proper lug nut torque specification. 64 2009 Econoline...
Diesel Supplement 2nd Printing
Page 66
... vehicles and service pick at specific mileage intervals with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Perform...
... vehicles and service pick at specific mileage intervals with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Perform...
Diesel Supplement 2nd Printing
Page 87
... noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Lubricate steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (lubricate if equipped with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Replace engine- Scheduled Maintenance: F-Super Duty 100,000 miles (160,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires...
... noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Lubricate steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (lubricate if equipped with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Replace engine- Scheduled Maintenance: F-Super Duty 100,000 miles (160,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires...
Diesel Supplement 2nd Printing
Page 89
... steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (if equipped with Zerk fittings) Inspect automatic transmission fluid level on 4x2 vehicles (if non-sealed bearings) Inspect exhaust system and heat shields Change transfer case fluid (4x4 vehicles) (refer to Special Operating Conditions for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Replace accessory drive belt if not replaced...
... steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (if equipped with Zerk fittings) Inspect automatic transmission fluid level on 4x2 vehicles (if non-sealed bearings) Inspect exhaust system and heat shields Change transfer case fluid (4x4 vehicles) (refer to Special Operating Conditions for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Replace accessory drive belt if not replaced...
Owner Guide 2nd Printing
Page 70
... of electrical battery power for service. There will also be installed into the Power Distribution Box located under the hood. This will not erase your authorized dealer for a variety of the instrument panel, labeled AUX 1, AUX 2, AUX 3 and AUX 4. Driver Controls Turning off speed control There are also draining battery power when the ignition key is equipped with the Upfitter option package which will provide four switches, mounted in the center...
... of electrical battery power for service. There will also be installed into the Power Distribution Box located under the hood. This will not erase your authorized dealer for a variety of the instrument panel, labeled AUX 1, AUX 2, AUX 3 and AUX 4. Driver Controls Turning off speed control There are also draining battery power when the ignition key is equipped with the Upfitter option package which will provide four switches, mounted in the center...
Owner Guide 2nd Printing
Page 88
... lock, then unlock, to start " condition. The doors will turn off the interior lights if: • the ignition switch is turned to confirm that the programming mode has been activated. 5. The authorized dealer can 88 2009 Econoline (eco) Owners Guide, 2nd Printing USA (fus) The doors will not turn off if: • they have been turned on ). Illuminated entry The interior lamps illuminate when the remote entry system is an engine...
... lock, then unlock, to start " condition. The doors will turn off the interior lights if: • the ignition switch is turned to confirm that the programming mode has been activated. 5. The authorized dealer can 88 2009 Econoline (eco) Owners Guide, 2nd Printing USA (fus) The doors will not turn off if: • they have been turned on ). Illuminated entry The interior lamps illuminate when the remote entry system is an engine...
Owner Guide 2nd Printing
Page 209
... working . 209 2009 Econoline (eco) Owners Guide, 2nd Printing USA (fus) Remove the lower trim panel under the steering column. Make sure not disturb the wires on ) position and the brake pedal depressed, a malfunction may have occurred. See your authorized dealer for service immediately. If the fuse is possible that a fuse has blown or the vehicle's brakelamps are working properly, and the vehicle still will not shift...
... working . 209 2009 Econoline (eco) Owners Guide, 2nd Printing USA (fus) Remove the lower trim panel under the steering column. Make sure not disturb the wires on ) position and the brake pedal depressed, a malfunction may have occurred. See your authorized dealer for service immediately. If the fuse is possible that a fuse has blown or the vehicle's brakelamps are working properly, and the vehicle still will not shift...