Warranty Guide 7th Printing
Page 24
...; (19) Expedition; (20) Freestyle; (21) Mustang, F-150, Expedition; (22) Except Super Duty; (23) Except Econoline; (24) Excursion only; (25) Except Explorer, Mountaineer; (26) Ranger...Hundred/Montego with 6-Speed Automatic Transmission 20 COVERAGE FOR 2005-MODEL VEHICLES (GVWR OF 14,000 LBS. Vap. ...Exhaust Manifold - OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles Excluding Focus and Escape Hybrid Part Name 2.3L X(1) X X X(4) X(11) X(13) X(4) X(14) X(3) X(5) X(3) X(15) X(3) X X(16) X...
...; (19) Expedition; (20) Freestyle; (21) Mustang, F-150, Expedition; (22) Except Super Duty; (23) Except Econoline; (24) Excursion only; (25) Except Explorer, Mountaineer; (26) Ranger...Hundred/Montego with 6-Speed Automatic Transmission 20 COVERAGE FOR 2005-MODEL VEHICLES (GVWR OF 14,000 LBS. Vap. ...Exhaust Manifold - OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles Excluding Focus and Escape Hybrid Part Name 2.3L X(1) X X X(4) X(11) X(13) X(4) X(14) X(3) X(5) X(3) X(15) X(3) X X(16) X...
Diesel Supplement 3rd Printing
Page 3
...-mounted fuel filter and the FCM/HFCM filter should be especially careful to determine whether the ambulance manufacturer's followed Ford's recommendations. Introduction Guidelines. Contact the manufacturer of personal injury. NEW VEHICLE BREAK-IN Your vehicle does not need...WARNINGS Throughout this supplement for more information. 3 2005 Econoline (eco) Supplement USA (fus) Do not add friction modifier compounds or special break-in elevated underbody temperatures, fuel overpressurization and the risk of : • On F-Super Duty and Excursion vehicles, a frame-mounted Horizontal Fuel...
...-mounted fuel filter and the FCM/HFCM filter should be especially careful to determine whether the ambulance manufacturer's followed Ford's recommendations. Introduction Guidelines. Contact the manufacturer of personal injury. NEW VEHICLE BREAK-IN Your vehicle does not need...WARNINGS Throughout this supplement for more information. 3 2005 Econoline (eco) Supplement USA (fus) Do not add friction modifier compounds or special break-in elevated underbody temperatures, fuel overpressurization and the risk of : • On F-Super Duty and Excursion vehicles, a frame-mounted Horizontal Fuel...
Diesel Supplement 3rd Printing
Page 5
.... Excessive rpm can cause severe engine damage. 5 2005 Econoline (eco) Supplement USA (fus) Operating the engine beyond the governed speed can only be achieved by manually downshifting at too high a vehicle speed for maximum vehicle speed in the Driving chapter of a vehicle speed. On F-Super Duty vehicles equipped with a manual transmission, refer to...
.... Excessive rpm can cause severe engine damage. 5 2005 Econoline (eco) Supplement USA (fus) Operating the engine beyond the governed speed can only be achieved by manually downshifting at too high a vehicle speed for maximum vehicle speed in the Driving chapter of a vehicle speed. On F-Super Duty vehicles equipped with a manual transmission, refer to...
Diesel Supplement 3rd Printing
Page 7
.... Wait until the light goes off . If it is equipped with a fuel filter/water separator to remove water from the fuel. Type A 7 2005 Econoline (eco) Supplement USA (fus) Instrumentation F-SUPER DUTY HARLEY-DAVIDSON 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40...
.... Wait until the light goes off . If it is equipped with a fuel filter/water separator to remove water from the fuel. Type A 7 2005 Econoline (eco) Supplement USA (fus) Instrumentation F-SUPER DUTY HARLEY-DAVIDSON 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40...
Diesel Supplement 3rd Printing
Page 13
...-heat indicator turns off , turn the key to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) When the glow plug pre-heat indicator turns off . 4 3 5 2 1 2. If the engine is equipped with either an FCM (E-Series) or an HFCM (F-Super Duty and Excursion) which acts as a fuel filter/heater/water separator to...
...-heat indicator turns off , turn the key to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) When the glow plug pre-heat indicator turns off . 4 3 5 2 1 2. If the engine is equipped with either an FCM (E-Series) or an HFCM (F-Super Duty and Excursion) which acts as a fuel filter/heater/water separator to...
Diesel Supplement 3rd Printing
Page 17
... (12701) 33000 (14969) *With high capacity trailer tow package, see rear axle label to identify actual vehicle content. Engine 17 2005 Econoline (eco) Supplement USA (fus) Driving Trailer towing tables - Excursion & F-Super Duty Excursion Engine Rear axle ratio Maximum GCWR Maximum lbs. (kg) trailer weight lbs. (kg) 4x2 20000 (9072) 11000 (4988) 4x4...
... (12701) 33000 (14969) *With high capacity trailer tow package, see rear axle label to identify actual vehicle content. Engine 17 2005 Econoline (eco) Supplement USA (fus) Driving Trailer towing tables - Excursion & F-Super Duty Excursion Engine Rear axle ratio Maximum GCWR Maximum lbs. (kg) trailer weight lbs. (kg) 4x2 20000 (9072) 11000 (4988) 4x4...
Diesel Supplement 3rd Printing
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...on mode of the trailer is distributed between the truck and the trailer by this system. The vertical tongue load of operation: • Weight carrying - F-Super Duty Maximum Gross Trailer Weight - lb. (kg) 600 (272) 1500 (680) Hitch Type 6.0L DRW Pick-ups 2.5" ID without adapter (requires 2.5" drawbar... a draw bar and hitch ball. The draw bar supports all the vertical tongue load of vehicle control and personal injury. 18 2005 Econoline (eco) Supplement USA (fus) requires an aftermarket weight distributing system which includes draw bar, hitch ball, spring bars and snap-up brackets.
...on mode of the trailer is distributed between the truck and the trailer by this system. The vertical tongue load of operation: • Weight carrying - F-Super Duty Maximum Gross Trailer Weight - lb. (kg) 600 (272) 1500 (680) Hitch Type 6.0L DRW Pick-ups 2.5" ID without adapter (requires 2.5" drawbar... a draw bar and hitch ball. The draw bar supports all the vertical tongue load of vehicle control and personal injury. 18 2005 Econoline (eco) Supplement USA (fus) requires an aftermarket weight distributing system which includes draw bar, hitch ball, spring bars and snap-up brackets.
Diesel Supplement 3rd Printing
Page 19
... rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) refer to flames, sparks, or lit cigarettes. Automatic transmissions do not touch. Preparing your vehicle. Note: This vehicle has two frame-mounted batteries located on both vehicles. Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with...
... rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) refer to flames, sparks, or lit cigarettes. Automatic transmissions do not touch. Preparing your vehicle. Note: This vehicle has two frame-mounted batteries located on both vehicles. Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with...
Diesel Supplement 3rd Printing
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... the engine while it is running engine may cause internal damage. • Cover the highlighted areas to prevent water damage when cleaning the engine. • F-Super Duty and Excursion 25 2005 Econoline (eco) Supplement USA (fus) water in the running ;
... the engine while it is running engine may cause internal damage. • Cover the highlighted areas to prevent water damage when cleaning the engine. • F-Super Duty and Excursion 25 2005 Econoline (eco) Supplement USA (fus) water in the running ;
Diesel Supplement 3rd Printing
Page 28
Engine oil fill 3. Engine oil filter 4. Clutch fluid reservoir (if equipped) 8. Air filter assembly 12. Engine oil dipstick 13. Maintenance and Specifications F-Super Duty/Excursion 1. Power steering fluid reservoir 11. Engine coolant reservoir 6. Underhood relay box 9. Engine-mounted fuel filter assembly 5. Battery (dual batteries shown) 10. Windshield washer fluid reservoir 28 2005 Econoline (eco) Supplement USA (fus) Automatic transmission dipstick (if equipped) 2. Brake fluid reservoir 7.
Engine oil fill 3. Engine oil filter 4. Clutch fluid reservoir (if equipped) 8. Air filter assembly 12. Engine oil dipstick 13. Maintenance and Specifications F-Super Duty/Excursion 1. Power steering fluid reservoir 11. Engine coolant reservoir 6. Underhood relay box 9. Engine-mounted fuel filter assembly 5. Battery (dual batteries shown) 10. Windshield washer fluid reservoir 28 2005 Econoline (eco) Supplement USA (fus) Automatic transmission dipstick (if equipped) 2. Brake fluid reservoir 7.
Diesel Supplement 3rd Printing
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... engine-mounted and frame-mounted filters. Stop the vehicle and shut off the engine. 31 2005 Econoline (eco) Supplement USA (fus) Replace the fuel filters with Ford Part No. F-SUPER DUTY/EXCURSION) - one is mounted inside the HFCM, is mounted on the driver-side of ...water accumulates in the module. On F-Super Duty, and Excursion vehicles, the second filter, inside the frame rail ...
... engine-mounted and frame-mounted filters. Stop the vehicle and shut off the engine. 31 2005 Econoline (eco) Supplement USA (fus) Replace the fuel filters with Ford Part No. F-SUPER DUTY/EXCURSION) - one is mounted inside the HFCM, is mounted on the driver-side of ...water accumulates in the module. On F-Super Duty, and Excursion vehicles, the second filter, inside the frame rail ...
Diesel Supplement 3rd Printing
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.... 2. it is closed and latched, then remove the container from under the drain port (see illustration). • F-Super Duty /Excursion • E-Series 3. Rotate drain lever to illuminate, have the fuel system checked and repaired. 32 2005 Econoline (eco) Supplement USA (fus) If it continues to the outward position. Locate the HFCM and place...
.... 2. it is closed and latched, then remove the container from under the drain port (see illustration). • F-Super Duty /Excursion • E-Series 3. Rotate drain lever to illuminate, have the fuel system checked and repaired. 32 2005 Econoline (eco) Supplement USA (fus) If it continues to the outward position. Locate the HFCM and place...
Diesel Supplement 3rd Printing
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Maintenance and Specifications Removal - Carefully clean the mating surfaces. Remove the fuel filter cap by turning counterclockwise. 2. Remove the fuel filter cap by turning counterclockwise. 33 2005 Econoline (eco) Supplement USA (fus) Remove and discard the old fuel filter element. 3. Removal - HFCM filter (F-Super Duty/Excursion) 1. FCM filter (E-Series) 1.
Maintenance and Specifications Removal - Carefully clean the mating surfaces. Remove the fuel filter cap by turning counterclockwise. 2. Remove the fuel filter cap by turning counterclockwise. 33 2005 Econoline (eco) Supplement USA (fus) Remove and discard the old fuel filter element. 3. Removal - HFCM filter (F-Super Duty/Excursion) 1. FCM filter (E-Series) 1.
Diesel Supplement 3rd Printing
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Carefully clean the mating surfaces. Remove the fuel filter cap by turning counterclockwise. 34 2005 Econoline (eco) Supplement USA (fus) Remove and discard the old fuel filter element. 3. Maintenance and Specifications 2. Engine-mounted fuel filter • F-Super Duty/Excursion • E-Series 1. Removal -
Carefully clean the mating surfaces. Remove the fuel filter cap by turning counterclockwise. 34 2005 Econoline (eco) Supplement USA (fus) Remove and discard the old fuel filter element. 3. Maintenance and Specifications 2. Engine-mounted fuel filter • F-Super Duty/Excursion • E-Series 1. Removal -
Diesel Supplement 3rd Printing
Page 39
Disconnect the three latches and remove the air cleaner cover 5. Disconnect the mass air flow (MAF) sensor electrical connector. (Slide out the red lock, press tab and remove the electrical connector.) 4. To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Remove the air cleaner element. 6. Release and flip the toggle clamps back. 39 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications 3.
Disconnect the three latches and remove the air cleaner cover 5. Disconnect the mass air flow (MAF) sensor electrical connector. (Slide out the red lock, press tab and remove the electrical connector.) 4. To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Remove the air cleaner element. 6. Release and flip the toggle clamps back. 39 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications 3.
Diesel Supplement 3rd Printing
Page 48
.... Reset the system by turning the ignition key to 3 (OFF) and then back to the starter motor. • Check the fuel gauge. Insert a second 48 2005 Econoline (eco) Supplement USA (fus) If the gauge shows that the tank control switch is fuel in the tank, the trouble may be out of... electrical system or the fuel system. If engine cranks but won't start , refer to Jump starting in the Roadside Emergencies chapter of your Owner's Guide (F-Super Duty and Excursion) or refer to 4 (ON) for over two minutes without starting may occasionally burn out from vibration.
.... Reset the system by turning the ignition key to 3 (OFF) and then back to the starter motor. • Check the fuel gauge. Insert a second 48 2005 Econoline (eco) Supplement USA (fus) If the gauge shows that the tank control switch is fuel in the tank, the trouble may be out of... electrical system or the fuel system. If engine cranks but won't start , refer to Jump starting in the Roadside Emergencies chapter of your Owner's Guide (F-Super Duty and Excursion) or refer to 4 (ON) for over two minutes without starting may occasionally burn out from vibration.
Diesel Supplement 3rd Printing
Page 50
... of bulbs required 1 1 1 Trade number 194 194 194 LUBRICANT SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D Super Duty, XO-10W30-QSD 10W30 Super Duty1 VC-7-A (U.S., Motorcraft except CA, OR Premium Gold and NM), WSS-M97B51...to Owner's Guide Engine Oil Engine coolant Manual Transmission Automatic transmission 1 Refer to Start Light Water-in this chapter. 50 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications BULB SPECIFICATIONS Lamp description Wait to the engine oil specification chart ...
... of bulbs required 1 1 1 Trade number 194 194 194 LUBRICANT SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D Super Duty, XO-10W30-QSD 10W30 Super Duty1 VC-7-A (U.S., Motorcraft except CA, OR Premium Gold and NM), WSS-M97B51...to Owner's Guide Engine Oil Engine coolant Manual Transmission Automatic transmission 1 Refer to Start Light Water-in this chapter. 50 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications BULB SPECIFICATIONS Lamp description Wait to the engine oil specification chart ...
Owner Guide 3rd Printing
Page 210
...the auxiliary equipment installer additional safety certification responsibility. SNOWPLOWING Ford recommends that the Super Duty F-Series used for general driving are found in the Ford Truck Body Builders Layout Book, Snowplow section, found at www.fleet.ford.com/truckbbas. Installing the snowplow Weight limits and ...the snowplow can be added to the vehicle and satisfy Ford compliance certification to -rear weight balance for an ЉAlterer's LabelЉ on the vehicle's Safety Certification Label. The maximum cold inflation 210 2005 F250/350/450/550 (f23) Owners Guide (post-2002...
...the auxiliary equipment installer additional safety certification responsibility. SNOWPLOWING Ford recommends that the Super Duty F-Series used for general driving are found in the Ford Truck Body Builders Layout Book, Snowplow section, found at www.fleet.ford.com/truckbbas. Installing the snowplow Weight limits and ...the snowplow can be added to the vehicle and satisfy Ford compliance certification to -rear weight balance for an ЉAlterer's LabelЉ on the vehicle's Safety Certification Label. The maximum cold inflation 210 2005 F250/350/450/550 (f23) Owners Guide (post-2002...
Owner Guide 3rd Printing
Page 212
... the snowplow frame mount A metal crossmember is not at normal operating temperature. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may overheat. Do not exceed...the vehicle is removed from a forward gear to Transmission temperature gauge in a crash. 212 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) Typical snowplow... passenger or bystander. Do not spin the wheels at speeds below the front bumper on Super Duty vehicles called a "BlockerBeam". The BlockerBeam must be re-installed if the snowplow frame-mounting...
... the snowplow frame mount A metal crossmember is not at normal operating temperature. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may overheat. Do not exceed...the vehicle is removed from a forward gear to Transmission temperature gauge in a crash. 212 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) Typical snowplow... passenger or bystander. Do not spin the wheels at speeds below the front bumper on Super Duty vehicles called a "BlockerBeam". The BlockerBeam must be re-installed if the snowplow frame-mounting...