Scheduled Maintenance Guide 6th Printing
Page 12
...15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Additional services for: Light Trucks, Sport Utilities...
...15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Additional services for: Light Trucks, Sport Utilities...
Scheduled Maintenance Guide 6th Printing
Page 14
...filter, if equipped Change automatic transmission/transaxle fluid on all vehicles equipped with dipstick. Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires...
...filter, if equipped Change automatic transmission/transaxle fluid on all vehicles equipped with dipstick. Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires...
Scheduled Maintenance Guide 6th Printing
Page 16
... parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for optimal tire life. Rotation recommended for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule 40,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil...
... parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for optimal tire life. Rotation recommended for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule 40,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil...
Scheduled Maintenance Guide 6th Printing
Page 19
... Service Guide (usg) Universal Service Guide USA English (fus) Replace climate-controlled seat filters (Navigator, Aviator, and LS if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not sealed bearings) Change manual transmission fluid Lubricate 4X4 front hub needle bearings (F Super Duty) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter...
... Service Guide (usg) Universal Service Guide USA English (fus) Replace climate-controlled seat filters (Navigator, Aviator, and LS if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not sealed bearings) Change manual transmission fluid Lubricate 4X4 front hub needle bearings (F Super Duty) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter...
Scheduled Maintenance Guide 6th Printing
Page 21
... Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Check air filter minder, replace filter as required (Focus PZEV engine) Additional services for: Light Trucks...
... Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Check air filter minder, replace filter as required (Focus PZEV engine) Additional services for: Light Trucks...
Scheduled Maintenance Guide 6th Printing
Page 23
... 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace...
... 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace...
Scheduled Maintenance Guide 6th Printing
Page 25
... 25 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Replace spark plugs Change Premium Gold coolant (see exceptions page 34 and record page 48) Replace PCV valve on all passenger cars and light trucks under 6,000 Gross Vehicle Weight (see page 5) Additional services for: Diesel Check air filter minder, replace filter as required Additional services for optimal tire life. Normal Schedule Normal Schedule 100,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter...
... 25 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Replace spark plugs Change Premium Gold coolant (see exceptions page 34 and record page 48) Replace PCV valve on all passenger cars and light trucks under 6,000 Gross Vehicle Weight (see page 5) Additional services for: Diesel Check air filter minder, replace filter as required Additional services for optimal tire life. Normal Schedule Normal Schedule 100,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter...
Scheduled Maintenance Guide 6th Printing
Page 26
... miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Additional services...
... miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Additional services...
Scheduled Maintenance Guide 6th Printing
Page 28
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for your particular requirements. We, however, urge that all 2.0L, 4 cylinder engines (Focus and ZX2) Replace climate-controlled seat filters (Navigator...
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for your particular requirements. We, however, urge that all 2.0L, 4 cylinder engines (Focus and ZX2) Replace climate-controlled seat filters (Navigator...
Scheduled Maintenance Guide 6th Printing
Page 33
... parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Change Premium Gold coolant (see exceptions page 34 and record page 48) Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter (except PZEV Focus see below) Check air filter minder, replace filter as required (Focus PZEV engine) Replace fuel filter* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle...
... parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Change Premium Gold coolant (see exceptions page 34 and record page 48) Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter (except PZEV Focus see below) Check air filter minder, replace filter as required (Focus PZEV engine) Replace fuel filter* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle...
Warranty Guide 5th Printing
Page 10
... warranty start date and lasts for refund consideration. During this coverage period, Ford Motor Company or Ford Motor Vehicle Assurance Company warrants your New Vehicle Limited Warranty, Safety Restraint Coverage begins at no longer available, in body sheet metal panels. 6 Safety Restraint Coverage Under your vehicle's safety belts and air bag Supplemental Restraint System (SRS) against corrosion due to a defect in factory-supplied materials or workmanship during the Ford Bumper...
... warranty start date and lasts for refund consideration. During this coverage period, Ford Motor Company or Ford Motor Vehicle Assurance Company warrants your New Vehicle Limited Warranty, Safety Restraint Coverage begins at no longer available, in body sheet metal panels. 6 Safety Restraint Coverage Under your vehicle's safety belts and air bag Supplemental Restraint System (SRS) against corrosion due to a defect in factory-supplied materials or workmanship during the Ford Bumper...
Warranty Guide 5th Printing
Page 11
...) - Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, flywheel, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), high pressure lines, gaskets and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. WHAT IS NOT COVERED...
...) - Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, flywheel, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), high pressure lines, gaskets and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. WHAT IS NOT COVERED...
Warranty Guide 5th Printing
Page 18
...in your Owner Guide and the Scheduled Maintenance Guide; or (b) the time or mileage limits of parts covered by emissions warranties. • Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold • Intercooler Assembly - Your Ford Motor Company dealer maintains a complete list of the Federal Defect and Performance Warranties (whichever...
...in your Owner Guide and the Scheduled Maintenance Guide; or (b) the time or mileage limits of parts covered by emissions warranties. • Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold • Intercooler Assembly - Your Ford Motor Company dealer maintains a complete list of the Federal Defect and Performance Warranties (whichever...
Warranty Guide 5th Printing
Page 22
...Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - Engine Charger • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System • PCV System and Oil Filler Cap • Powertrain Control Module • Secondary Air Injection System • Spark Control Components • Spark Plugs and Ignition Wires • Synchronizer Assembly • Throttle Body Assembly...
...Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - Engine Charger • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System • PCV System and Oil Filler Cap • Powertrain Control Module • Secondary Air Injection System • Spark Control Components • Spark Plugs and Ignition Wires • Synchronizer Assembly • Throttle Body Assembly...
7.3L Diesel Supplement 3rd Printing
Page 4
... oil change in maintaining the oil pressure required to the scheduled maintenance guide for overpressure protection in the cylinder head between the rocker arm assemblies. Refer to actuate the fuel injectors. Diesel information DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump...
... oil change in maintaining the oil pressure required to the scheduled maintenance guide for overpressure protection in the cylinder head between the rocker arm assemblies. Refer to actuate the fuel injectors. Diesel information DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump...
Diesel Supplement 2nd Printing
Page 55
... replace oil filter • Inspect tires for wear and measure tread depth • Rotate tires • Inspect engine air filter minder, replace filter as required • Inspect accessory drive belt(s) • Change rear wheel drive (RWD) axle fluid - General Owner's Information Inspect engine cooling system and hoses Inspect brake system Inspect exhaust system and heat shields Change automatic transmission fluid and external filter element Check wheels for end play and noise • Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering...
... replace oil filter • Inspect tires for wear and measure tread depth • Rotate tires • Inspect engine air filter minder, replace filter as required • Inspect accessory drive belt(s) • Change rear wheel drive (RWD) axle fluid - General Owner's Information Inspect engine cooling system and hoses Inspect brake system Inspect exhaust system and heat shields Change automatic transmission fluid and external filter element Check wheels for end play and noise • Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering...
Owner Guide 5th Printing
Page 67
... the Locking the doors 1. If any potential remote keyless entry problem with a remote entry system which allows you to unlock all the doors are closed and locked. Note: The doors will lock again, the horn will chirp once, and the parking lamps will not work from The UNLOCK inside the vehicle when: • the ignition has been turned to lock all the vehicle doors without a key. • activate the personal alarm. and release again...
... the Locking the doors 1. If any potential remote keyless entry problem with a remote entry system which allows you to unlock all the doors are closed and locked. Note: The doors will lock again, the horn will chirp once, and the parking lamps will not work from The UNLOCK inside the vehicle when: • the ignition has been turned to lock all the vehicle doors without a key. • activate the personal alarm. and release again...
Owner Guide 5th Printing
Page 170
See your local dealer for engine oil and transmission fluid change intervals. RWD vehicles with 4x4 electronic shift transfer case or All Wheel Drive (AWD) vehicles with automatic transmissions: Regarding recreational towing or having your scheduled maintenance guide for driveshaft removal/installation. Follow the severe duty schedule in the Ford Truck Body Builders Layout Book and Ford Truck Source Book. This label is 80 km (50 miles). Incomplete vehicles built by Ford Motor Company. The TARC does not...
See your local dealer for engine oil and transmission fluid change intervals. RWD vehicles with 4x4 electronic shift transfer case or All Wheel Drive (AWD) vehicles with automatic transmissions: Regarding recreational towing or having your scheduled maintenance guide for driveshaft removal/installation. Follow the severe duty schedule in the Ford Truck Body Builders Layout Book and Ford Truck Source Book. This label is 80 km (50 miles). Incomplete vehicles built by Ford Motor Company. The TARC does not...
Owner Guide 5th Printing
Page 257
...) Owners Guide (post-2002-fmt) USA English (fus) Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Ford part name or equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Hypoid Gear Oil SAE 90 Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lube 1 Motorcraft SAE 75W-90 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear Axle Lubricant (Dana 135 axles) 1 Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft Premium Gold Engine Coolant (yellow-colored) Ford...
...) Owners Guide (post-2002-fmt) USA English (fus) Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Ford part name or equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Hypoid Gear Oil SAE 90 Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lube 1 Motorcraft SAE 75W-90 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear Axle Lubricant (Dana 135 axles) 1 Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft Premium Gold Engine Coolant (yellow-colored) Ford...
Owner Guide 5th Printing
Page 275
... Dipstick automatic transmission fluid ...241 engine oil ...218 Doors lubricant specifications ...257 Driveline universal joint and slip yoke ...245 Driving under special conditions ...124, 137, 140 sand ...139 snow and ice ...141 through water ...139, 144 E Emergencies, roadside jump-starting ...192 Emergency Flashers ...175 Emission control system ...236 Engine ...260 cleaning ...209 coolant ...223 diesel ...7 fail-safe coolant ...227 idle speed control ...221 lubrication specifications ...257, 260 refill capacities ...254 service points ...217 starting...
... Dipstick automatic transmission fluid ...241 engine oil ...218 Doors lubricant specifications ...257 Driveline universal joint and slip yoke ...245 Driving under special conditions ...124, 137, 140 sand ...139 snow and ice ...141 through water ...139, 144 E Emergencies, roadside jump-starting ...192 Emergency Flashers ...175 Emission control system ...236 Engine ...260 cleaning ...209 coolant ...223 diesel ...7 fail-safe coolant ...227 idle speed control ...221 lubrication specifications ...257, 260 refill capacities ...254 service points ...217 starting...