Owner's Manual
Page 306
Rear Jacking Location (All) 2500/3500 4X4 Jacking Location • For all trucks, when changing a rear wheel, assemble the jack drive tube to the jack and connect the drive tube to the rear. Place the jack • Connect the jack tube extension and wheel wrench. Connect the jack tube extension and wheel wrench. Before raising... jack will not damage surrounding truck parts and adjust the jack position as possible with the drive tubes extending to the extension tube. under the axle as close to the tire as required. 306 WHAT TO DO IN EMERGENCIES Place the jack under the...
Rear Jacking Location (All) 2500/3500 4X4 Jacking Location • For all trucks, when changing a rear wheel, assemble the jack drive tube to the jack and connect the drive tube to the rear. Place the jack • Connect the jack tube extension and wheel wrench. Connect the jack tube extension and wheel wrench. Before raising... jack will not damage surrounding truck parts and adjust the jack position as possible with the drive tubes extending to the extension tube. under the axle as close to the tire as required. 306 WHAT TO DO IN EMERGENCIES Place the jack under the...
Owner's Manual
Page 350
...and 3/4"± 1/4" (19 mm ± 6.4 mm) on 9 1/4" Manufacturer's Rear Axles. Lubricant Selection Refer to Recommended Fluids, Lubricants and Genuine Parts for the correct Fluid type. For all 2500/3500 Model axles, the fluid level should be lubricated. Drain and Refill Vehicles operated in a level ...level. Propeller Shaft Universal Joints Cross Type (No fittings) - Relubrication of this type of the axle assembly should be 5/8" (16 mm) below on 10.5" Rear axles. For normal service, periodic fluid level checks are not required. 350 MAINTAINING YOUR VEHICLE Clutch Linkage...
...and 3/4"± 1/4" (19 mm ± 6.4 mm) on 9 1/4" Manufacturer's Rear Axles. Lubricant Selection Refer to Recommended Fluids, Lubricants and Genuine Parts for the correct Fluid type. For all 2500/3500 Model axles, the fluid level should be lubricated. Drain and Refill Vehicles operated in a level ...level. Propeller Shaft Universal Joints Cross Type (No fittings) - Relubrication of this type of the axle assembly should be 5/8" (16 mm) below on 10.5" Rear axles. For normal service, periodic fluid level checks are not required. 350 MAINTAINING YOUR VEHICLE Clutch Linkage...
Owner's Manual
Page 382
...acceptable. 382 MAINTAINING YOUR VEHICLE Chassis Component Fluids, Lubricants and Genuine Parts. Limited-Slip Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopar limited slip additive. 2500/3500 Model Front and Rear Synthetic, GL-5 SAE, 75W-90. Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. ...1500 Model Front Axle (4X4) GL-5 SAE 75W-90 1500 Model Rear Axle Mopar Synthetic Gear Lubricant SAE 75W-140 (MS-8985...
...acceptable. 382 MAINTAINING YOUR VEHICLE Chassis Component Fluids, Lubricants and Genuine Parts. Limited-Slip Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopar limited slip additive. 2500/3500 Model Front and Rear Synthetic, GL-5 SAE, 75W-90. Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. ...1500 Model Front Axle (4X4) GL-5 SAE 75W-90 1500 Model Rear Axle Mopar Synthetic Gear Lubricant SAE 75W-140 (MS-8985...
Owner's Manual
Page 388
E Change rear axle fluid. M 388 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. X X X X 8 S C H E D U L E S 3,000 (5 000) X 6,000 (10 000) X X 9,000 (14 000) X 12,000 (19 000) X X 15,000 (24 000) X Change front axle fluid (4X4). A Lubricate outer tie rod ends 2500/3500 (4X4) modN C els only.
E Change rear axle fluid. M 388 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. X X X X 8 S C H E D U L E S 3,000 (5 000) X 6,000 (10 000) X X 9,000 (14 000) X 12,000 (19 000) X X 15,000 (24 000) X Change front axle fluid (4X4). A Lubricate outer tie rod ends 2500/3500 (4X4) modN C els only.
Owner's Manual
Page 389
... 000) X X X X X A I N T E N A N C E S C H E D U L E S X X X X* X 8 Check transfer case fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary. Change rear axle fluid. Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). SCHEDULE "B" 389 M Miles (Kilometers) Change engine oil and engine oil filter.
... 000) X X X X X A I N T E N A N C E S C H E D U L E S X X X X* X 8 Check transfer case fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary. Change rear axle fluid. Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). SCHEDULE "B" 389 M Miles (Kilometers) Change engine oil and engine oil filter.
Owner's Manual
Page 390
A Lubricate outer tie rod ends 2500/3500 (4X4) modN C els only. Inspect brake linings. X X X X 8 E Change rear axle fluid. M 390 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. S C H E D U L E S 33,000 (53 000) X 36,000 (58 000) X X 39,000 (62 000) X 42,000 (67 000) X X 45,000 (72 000) X Change front axle fluid (4X4). Inspect engine air cleaner filter, replace if necessary.
A Lubricate outer tie rod ends 2500/3500 (4X4) modN C els only. Inspect brake linings. X X X X 8 E Change rear axle fluid. M 390 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. S C H E D U L E S 33,000 (53 000) X 36,000 (58 000) X X 39,000 (62 000) X 42,000 (67 000) X X 45,000 (72 000) X Change front axle fluid (4X4). Inspect engine air cleaner filter, replace if necessary.
Owner's Manual
Page 391
Change rear axle fluid. Replace spark plugs. SCHEDULE "B" 391 M Miles (Kilometers) Change engine oil and engine oil filter. Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary. Drain and refill automatic tranmission fluid and change main sump filter (45RFE/...
Change rear axle fluid. Replace spark plugs. SCHEDULE "B" 391 M Miles (Kilometers) Change engine oil and engine oil filter. Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary. Drain and refill automatic tranmission fluid and change main sump filter (45RFE/...
Owner's Manual
Page 392
Inspect brake linings. S C H E D U L E S 63,000 (101 000) X 66,000 (106 000) X X 69,000 (110 000) X 72,000 (115 000) X X 75,000 (120 000) X Change rear axle fluid. M 392 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. E Inspect engine air cleaner filter. Change front axle fluid (4X4). Inspect auto tension drive belt and replace if required. (3.7L/4.7L/5.7L). A Lubricate outer tie rod ends 2500/3500 (4X4) modN C els only. X X X X X 8
Inspect brake linings. S C H E D U L E S 63,000 (101 000) X 66,000 (106 000) X X 69,000 (110 000) X 72,000 (115 000) X X 75,000 (120 000) X Change rear axle fluid. M 392 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. E Inspect engine air cleaner filter. Change front axle fluid (4X4). Inspect auto tension drive belt and replace if required. (3.7L/4.7L/5.7L). A Lubricate outer tie rod ends 2500/3500 (4X4) modN C els only. X X X X X 8
Owner's Manual
Page 393
.... Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary. Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). Drain and...) X 84,000 (134 000) X X 87,000 (139 000) X 90,000 (144 000) X X X X X A I N T E N A N C E S C H E D U L E S X X X X* X‡ X 8 SCHEDULE "B" 393 M Miles (Kilometers) Change engine oil and engine oil filter. Change rear axle fluid.
.... Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary. Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). Drain and...) X 84,000 (134 000) X X 87,000 (139 000) X 90,000 (144 000) X X X X X A I N T E N A N C E S C H E D U L E S X X X X* X‡ X 8 SCHEDULE "B" 393 M Miles (Kilometers) Change engine oil and engine oil filter. Change rear axle fluid.
Owner's Manual
Page 395
... 120,000 (178 000) (182 000) (187 000) (192 000) X X X X X X X X X X X X X X* X‡ A I N T E N A N C E S C H E D U L E S X X X X 8 X‡ Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). Inspect PCV valve, replace as necessary. SCHEDULE "B" 395 M Miles (Kilometers) Change engine oil and engine...
... 120,000 (178 000) (182 000) (187 000) (192 000) X X X X X X X X X X X X X X* X‡ A I N T E N A N C E S C H E D U L E S X X X X 8 X‡ Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). Inspect PCV valve, replace as necessary. SCHEDULE "B" 395 M Miles (Kilometers) Change engine oil and engine...
Owner Manual Diesel
Page 303
Place the jack under the axle between the spring and the shock absorber with the drive tubes extending to the extension tube. Connect the jack tube extension and wheel wrench. WHAT TO DO IN EMERGENCIES 303 When changing a rear wheel, assemble the jack drive tube to the jack and connect the drive tube... to the rear. Before raising the wheel off the ground, make sure that the jack will not lower by turning the dial (thumb wheel) by hand, it may be necessary to use the jack drive tube in order to lower the jack. 6 2500/3500 4X2 Jacking Location NOTE...
Place the jack under the axle between the spring and the shock absorber with the drive tubes extending to the extension tube. Connect the jack tube extension and wheel wrench. WHAT TO DO IN EMERGENCIES 303 When changing a rear wheel, assemble the jack drive tube to the jack and connect the drive tube... to the rear. Before raising the wheel off the ground, make sure that the jack will not lower by turning the dial (thumb wheel) by hand, it may be necessary to use the jack drive tube in order to lower the jack. 6 2500/3500 4X2 Jacking Location NOTE...
Owner Manual Diesel
Page 381
GL-5 SAE 75W-90 Synthetic Limited-Slip AAM Rear Axles DO NOT REQUIRE a limited slip additive. If DOT 3 brake fluid is not available, then DOT 4 is acceptable. Mopar DOT 3 and SAE J1703 should be ... fluids. MAINTAINING YOUR VEHICLE 381 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 Manual Transmission Fluid NV 5600 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts.
GL-5 SAE 75W-90 Synthetic Limited-Slip AAM Rear Axles DO NOT REQUIRE a limited slip additive. If DOT 3 brake fluid is not available, then DOT 4 is acceptable. Mopar DOT 3 and SAE J1703 should be ... fluids. MAINTAINING YOUR VEHICLE 381 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 Manual Transmission Fluid NV 5600 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts.
Owner Manual Diesel
Page 388
Change rear axle fluid. S C H E D U L E S 3,750 (6 000) 7,500 (12 000) X X X 11,250 (18 000) 15,000 (24 000) X X X X X X X X X 18,750 (30 000) Inspect water pump weep hole for blockage. Inspect brake linings. Change front axle fluid (4X4). N C Lubricate outer tie rod ends 2500/3500 (4X4) modE els only. Clean the water in fuel sensor. M 388 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Replace fuel filter element. A Rotate tires. Inspect and adjust parking brake if necessary. 8
Change rear axle fluid. S C H E D U L E S 3,750 (6 000) 7,500 (12 000) X X X 11,250 (18 000) 15,000 (24 000) X X X X X X X X X 18,750 (30 000) Inspect water pump weep hole for blockage. Inspect brake linings. Change front axle fluid (4X4). N C Lubricate outer tie rod ends 2500/3500 (4X4) modE els only. Clean the water in fuel sensor. M 388 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Replace fuel filter element. A Rotate tires. Inspect and adjust parking brake if necessary. 8
Owner Manual Diesel
Page 389
...) 37,500 (60 000) X X X A I N T E N A N C E S C H E D U L E S 8 Inspect drive belt, replace as required. Drain and refill automatic transmission fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Rotate tires. Change front axle fluid (4X4). SCHEDULE "B" 389 M Miles (Kilometers) Change engine oil and engine oil filter. Clean the water in fuel sensor.
...) 37,500 (60 000) X X X A I N T E N A N C E S C H E D U L E S 8 Inspect drive belt, replace as required. Drain and refill automatic transmission fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Rotate tires. Change front axle fluid (4X4). SCHEDULE "B" 389 M Miles (Kilometers) Change engine oil and engine oil filter. Clean the water in fuel sensor.
Owner Manual Diesel
Page 390
M 390 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Change rear axle fluid. S C H E D U L E S 41,250 (66 000) 45,000 (72 000) X X X X X X X X X X 48,750 (78 000) 52,500 (84 000) X X X 56,250 (90 000) 8 Inspect drive belt, replace as required. Replace fuel filter element. A Rotate tires. Inspect and adjust parking brake if necessary. Inspect water pump weep hole for blockage. N C Lubricate outer tie rod ends 2500/3500 (4X4) modE els only. Change front axle fluid (4X4). Inspect brake linings. Clean the water in fuel sensor.
M 390 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Change rear axle fluid. S C H E D U L E S 41,250 (66 000) 45,000 (72 000) X X X X X X X X X X 48,750 (78 000) 52,500 (84 000) X X X 56,250 (90 000) 8 Inspect drive belt, replace as required. Replace fuel filter element. A Rotate tires. Inspect and adjust parking brake if necessary. Inspect water pump weep hole for blockage. N C Lubricate outer tie rod ends 2500/3500 (4X4) modE els only. Change front axle fluid (4X4). Inspect brake linings. Clean the water in fuel sensor.
Owner Manual Diesel
Page 391
..., replace as required. Inspect water pump weep hole for blockage. Change rear axle fluid. Replace fuel filter element. Drain and refill transfer case fluid (4X4). Drain and refill automatic transmission fluid. Inspect damper. Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect front wheel...
..., replace as required. Inspect water pump weep hole for blockage. Change rear axle fluid. Replace fuel filter element. Drain and refill transfer case fluid (4X4). Drain and refill automatic transmission fluid. Inspect damper. Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect front wheel...
Owner Manual Diesel
Page 392
H Check transfer case fluid level (4X4). S Replace fuel filter element. N C Lubricate outer tie rod ends 2500/3500 (4X4) models only. E Inspect drive belt, replace as required. L E Inspect water pump weep hole for blockage. Clean...) 90,000 (144 000) X X X X X X X X X X X X X X X 93,750 (150 000) M 392 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. S Change rear axle fluid. C Change front axle fluid (4X4). Inspect brake linings. Drain and refill automatic transmission fluid. Inspect and adjust parking brake if necessary. U Inspect damper.
H Check transfer case fluid level (4X4). S Replace fuel filter element. N C Lubricate outer tie rod ends 2500/3500 (4X4) models only. E Inspect drive belt, replace as required. L E Inspect water pump weep hole for blockage. Clean...) 90,000 (144 000) X X X X X X X X X X X X X X X 93,750 (150 000) M 392 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. S Change rear axle fluid. C Change front axle fluid (4X4). Inspect brake linings. Drain and refill automatic transmission fluid. Inspect and adjust parking brake if necessary. U Inspect damper.
Owner Manual Diesel
Page 393
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Replace fuel filter element. Change rear axle fluid. Inspect brake linings. Clean the water in fuel sensor. Inspect and adjust parking brake if necessary. 97,500 (156 000) X X X 100,000 (160 000) ... drive belt, replace as required. SCHEDULE "B" 393 M Miles (Kilometers) Change engine oil and engine oil filter. Inspect water pump weep hole for blockage. Change front axle fluid (4X4). Flush and replace engine coolant.
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Replace fuel filter element. Change rear axle fluid. Inspect brake linings. Clean the water in fuel sensor. Inspect and adjust parking brake if necessary. 97,500 (156 000) X X X 100,000 (160 000) ... drive belt, replace as required. SCHEDULE "B" 393 M Miles (Kilometers) Change engine oil and engine oil filter. Inspect water pump weep hole for blockage. Change front axle fluid (4X4). Flush and replace engine coolant.
Owner Manual Diesel
Page 394
Inspect front wheel bearings. N C Lubricate outer tie rod ends 2500/3500 (4X4) E models only. Drain and refill transfer case fluid (4X4). Inspect fan hub. Inspect drive belts, replace as required. S C H E D ... (210 000) (216 000) X X X X X X X X X 8 Clean engine air filter canister. Inspect water pump weep hole for blockage. Replace fuel filter element. A Rotate tires. Change rear axle fluid. Inspect damper. Clean the water in fuel sensor. Adjust valve lash clearance. M 394 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. X X X X...
Inspect front wheel bearings. N C Lubricate outer tie rod ends 2500/3500 (4X4) E models only. Drain and refill transfer case fluid (4X4). Inspect fan hub. Inspect drive belts, replace as required. S C H E D ... (210 000) (216 000) X X X X X X X X X 8 Clean engine air filter canister. Inspect water pump weep hole for blockage. Replace fuel filter element. A Rotate tires. Change rear axle fluid. Inspect damper. Clean the water in fuel sensor. Adjust valve lash clearance. M 394 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. X X X X...