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Yamaha YG2800i Support Question

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Question posted by knoxbox on January 18th, 2016

Yg2800i Generator Ac Light Flickers On And Off, No Output

Our 2800 generator was fine until yesterday. Now it starts and runs smoothly at a fixed speed, but the AC light flickers on and off. There is no load plugged in. All wires and connectors appear clean and no components on the regulator boards seem to be burned or melted. The output voltage fluctuates wildly, sometimes reaching 115 volts, but only for a moment. If there are brushes feeding the rotor that would seem like the problem, but I have no information about the inner workings of the generator itself.

Current Answers

Answer #1: Posted by hzplj9 on January 19th, 2016 1:26 PM
This answer was accepted by the poster of the original question.
hzplj9

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As you state the engine is running fine then the problem must lie in the electrical side. Varying voltage can be caused by incorrect loading or a loose connection. You should check the wiring from the generator to the output with a multimeter. There are no brushes as it uses an induction system of generation. First verify that the voltage into the control board is constant. This will prove the generator. Then check at the output of the control panel. It could be just a loose nut giving you the problem. Manualowl has a user guide if it jelps, This has a circuit diqgram.

https://www.helpowl.com/manuals/yamaha-ef2800i-owners-manual-1ba8c43.pdf

Hope that helps.

Related Yamaha YG2800i Manual Pages

Owners Manual - Page 5

... NOTES 7 CONTROL FUNCTION 8 DESCRIPTION 8 CONTROL PANEL 8 OIL WARNING SYSTEM 10 ENGINE SWITCH 10 ECONOMY CONTROL SWITCH.......10 DC PROTECTOR 11 G.F.C.I . RECEPTACLE (for YG2800i 30 TROUBLESHOOTING 31 STORAGE 33 DRAIN THE FUEL 33 ENGINE 33 EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS 34 SPECIFICATIONS 35 DIMENSIONS 35 ENGINE 35 GENERATOR 35 WIRING DIAGRAM 36 EF2800i 36...
Owners Manual - Page 6

... MAY NOT APPLY TO YOU. YAMAHA MOTOR CORPORATION, U.S.A. Any Yamaha non-commercial generator purchased and utilized for commercial or rental applications will the warranty be warranted for ...days after transfer. All parts replaced under this warranty shall include any authorized Yamaha consumer generator dealer will be warranted for inspection and repairs at Yamaha's option, any and all...
Owners Manual - Page 7

...within ten (10) days after discovery, and make the unit available at such dealer's place of purchase. d. YAMAHA MOTOR CORPORATION, U.S.A. AND YG-SERIES INDUSTRIAL GENERATOR LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. Lack of the product's warranty period. THE CUSTOMER'S RESPONSIBILITY under warranty become property of parts or accessories that new Yamaha ...
Owners Manual - Page 11

...-058 1 Lead diameter -6- a 1 m (3 ft) 741-008a 9 Avoid operating the engine with wet hands or electrical shock will occur. 741-011 9 Be sure to carry the generator only by its carrying handle(s). 1 Carrying handle(s) (shaded) 741-057 AE00083 ELECTRIC SHOCK PREVENTION 9 Never operate the engine in rain or snow. 741-010 9 Never...
Owners Manual - Page 13

... 5 Spark plug 6 Muffler 7 Choke knob 8 Ground (Earth) terminal 9 Oil filler cap 0 Oil drain plug q Recoil starter w Fuel level gauge e e Carrying handles (shaded) r AE00103 CONTROL PANEL 1 Engine switch 2 Economy control switch 3 DC receptacle 4 AC receptacle 5 Ground (Earth) terminal 6 DC protector 7 Overload indicator light 8 AC pilot light 9 Oil warning light qw e r oiu...
Owners Manual - Page 14

... (Earth) terminal 7 DC protector 8 Overload indicator light 9 AC pilot light 0 Oil warning light qw e r !0 o i u yt -9- 793-085 AE00102 YG2800i DESCRIPTION !3 q w !2 !3 1 Fuel tank 2 Fuel tank cap u 3 Fuel cock 4 Air filter cover 5 Spark plug i 6 Muffler 7 Choke knob o 8 Ground (Earth) terminal !1 !0 9 Oil filler cap 0 Oil drain plug 793-084 q Recoil starter !3 !3 w Fuel...
Owners Manual - Page 15

... switch must be started. 2 5 "STOP" 763-084f Ignition circuit is switched off. Add oil and restart. 700-027c AE00122 ENGINE SWITCH The engine switch controls the ignition system. Unless you refill with oil, the engine will not run. If the oil warning light flickers for a few seconds, the engine oil is a load connected or not...
Owners Manual - Page 16

...Circuit Interrupter) 1 shuts off automatically when the load exceeds the generator rated output. RECEPTACLE (for YG2800i) w The G.F.C.I . If the reset button 2 pops out 3, the equipment e plugged into the receptacle may be in good condition, ... load to the specified generator rated output if the DC protector turns off again, consult a Yamaha dealer. If this hap- If the equipment appears to...
Owners Manual - Page 19

...: 761-062a 9 Before starting the engine, do not connect any electric devices. AE00955 OPERATION q NOTE: The generator has been shipped without engine oil. q 1 7 "ON" 763-084h - 14 - B 9 Turn the economy control switch to the "7" (ON) position. Turn the engine switch to the "3" (OFF) position. 761-073 å EF2800i ∫ YG2800i 1 3 "OFF" q 763-126b...
Owners Manual - Page 21

... provide. Examples include some medical equipment, personal computers, and some inverters that sense peak and RMS voltage values. EX: Generator rated output 2500VA Frequency Power factor 1.0 -2350W AC 0.8 -1880W q 760-021a DC 120W - (12V/10A) 9 The overload indicator light 1 comes on any portable generator to provide power to such equipment. - 16 - NOTE: Some precision equipment...
Owners Manual - Page 22

... electric devices that require a large starting current, such as a compressor or a submergible pump. - 17 - AE01001 CONNECTION Alternating Current (AC) cC 9 Be sure all electric devices including the lines and plug connections are turned off before plugging it in. 9 Be sure the total load is within generator rated output. 9 Be sure the receptacle load current is on any electric...
Owners Manual - Page 23

... the engine will then activate, q stopping power generation in the cooling air inlet and around the control unit. However, this is detected, the inverter control unit overheats, or the AC output voltage rises. If any connected electric devices and stop run- AE00788 Overload indicator light The overload indicator light 1 comes on for blockages in order to protect...
Owners Manual - Page 24

...: 9 Make connections to the battery after starting the engine. 9 Clamp the red wire to the positive (+) terminal and 761-006 the black wire to reset the DC protector. 763-005a ...AE00786 Battery Charging NOTE: The generator DC rated voltage is not damaged or obstructed. 9 Reduce the load to the specified generator rated output if the DC protector turns off. Start the engine. 3. Wind the ...
Owners Manual - Page 28

...YG2800i) Check operation *Repair if necessary. 0 Check all fittings 16.* Fittings/ Fasteners and fasteners. receptacle (for fan damage. 0 12. Replace if necessary. G.F.C.I. Pre-Ope- Fuel Line Check fuel hose for further attention. - 23 - Generation Check the pilot light comes on. 0 15. Starting.... 0 11. Fuel Filter Remarks Clean fuel cock and fuel tank filter....
Owners Manual - Page 35

...763-059 button. Press the test button 1, then check the position of w the reset button 2. 763-105 G.F.C.I . w Do not operate the generator with a faulty G.F.C.I . Receptacle 3 4 after Test Operation Pop Out 3 Correct Stay In 4 Incorrect 3. circuit. RECEPTACLE TEST (for YG2800i) q 1. If the G.F.C.I . operates incorrectly, consult a Yamaha dealer. AE01007 G.F.C.I .
Owners Manual - Page 36

Poor spark 2 Spark plug dirty with carbon or wet .... AE00785 Generator won 't start 1. Stop the engine, then restart. 2 Safety device (DC protector) to "OFF" .... Electrical systems 2 Engine switch to reset the DC protector. - 31 - Compression Insufficient 2 Worn out piston and cylinder .... Press to "ON". Clean fuel line. 2 Foreign matter in tank .... Remove carbon or wipe...
Owners Manual - Page 37

... engine oil level. K Check the spark plug. 9 Type: 9 Gap: w 9 To prevent FIRE HAZARDS be sure fuel is not present in the spark plug area. 9 To prevent FIRE HAZARDS be sure to "ON", then pull the recoil starter and check if the oil warining light flickers. J Engine starts. M OK Clean the spark plug. R Consult a Yamaha dealer. - 32 - G Level...
Owners Manual - Page 40

..., 2.96) 0.6 (0.53, 0.63) CDI BPR4ES (NGK) 0.7-0.8 (0.028-0.031) 67 * : Measured at rated operation from 7 m (23 ft) distance. AE00707 GENERATOR Unit AC Output Rated Voltage V Rated frequency Hz Rated current A Rated Output kVA Safty Device: Type DC Output Rated voltage V Rated current A Safety Device: Type EF2800i/YG2800i 120 60 20.8 2.5 Electronic 12 10 DC protector - 35 -
Owners Manual - Page 41

AE00751 WIRING DIAGRAM EF2800i q w w w !9 Y Y YY YY Y R Y Y WB LL LL G/Y O O G/Y R OO R e G Y R L O O O R G/Y BR r @0 G/Y B/W G Y...AC pilot light 6 AC receptacle 7 Ground (Earth) terminal 8 Economy control switch 9 Overload indicator light 0 DC receptacle q DC protector (breaker) w Engine switch e Oil warning light r Oil warning unit t Oil level gauge y Ignition coil u Spark plug i AC...
Owners Manual - Page 42

AE00751 WIRING DIAGRAM YG2800i q Y Y YY YY Y R Y Y WB w LL LL e r w O G/Y O O G/Y O G Y R L O w ROO R...AC pilot light 6 AC receptacle 7 G.F.C.I. receptacle 8 Ground (Earth) terminal 9 Economy control switch 0 Overload indicator light q DC receptacle w DC protector (breaker) e Engine switch r Oil warning light t Oil warning unit y Oil level gauge u Ignition coil i Spark plug o AC...

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