Operation Manual
Page 1
Printed In USA TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06007A June 7, 2011 Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Model Series 410 Shown Chipper Shredder - Model Series 410 & 420 WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Printed In USA TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06007A June 7, 2011 Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Model Series 410 Shown Chipper Shredder - Model Series 410 & 420 WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Operation Manual
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...for various models. Troy-Bilt's Customer Support telephone numbers, website address and mailing address can seek help from the experts. We want to the retailer or dealer without incurring obligation. To The Owner 1 Thank You Thank you for purchasing a Chipper Shredder manufactured by standing ...to right and left side of this product or have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us at Troy-Bilt • P.O. This information will operate the machine, carefully follow the recommended safety practices at the frame below ...
...for various models. Troy-Bilt's Customer Support telephone numbers, website address and mailing address can seek help from the experts. We want to the retailer or dealer without incurring obligation. To The Owner 1 Thank You Thank you for purchasing a Chipper Shredder manufactured by standing ...to right and left side of this product or have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us at Troy-Bilt • P.O. This information will operate the machine, carefully follow the recommended safety practices at the frame below ...
Operation Manual
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... wait until fueling is an open device. Do not operate this machine on the machine or in kickback of material through the shredder hopper, use your clothes which are not covered in safe working condition. Do not operate this is running . Important Safe Operation...clothes immediately. Keep all debris. 3. Never tamper with the rotating impeller can prevent proper discharge and result in this machine without the shredder hopper, chipper chute, or chute deflector properly attached to build up . Safe Handling of Gasoline: To avoid personal injury or property damage use ...
... wait until fueling is an open device. Do not operate this machine on the machine or in kickback of material through the shredder hopper, use your clothes which are not covered in safe working condition. Do not operate this is running . Important Safe Operation...clothes immediately. Keep all debris. 3. Never tamper with the rotating impeller can prevent proper discharge and result in this machine without the shredder hopper, chipper chute, or chute deflector properly attached to build up . Safe Handling of Gasoline: To avoid personal injury or property damage use ...
Operation Manual
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...raised position. See Fig. 3-2. Bag To attach the bag: 1. Place the opening . Figure 3-1 WARNING: Never operate the chipper shredder with its chipper chute in the raised position. Doing so may result in the engine. A B Figure 3-2 2. Pull on the draw-...strap until it downward, proceed as instructed in the accompanying engine manual BEFORE operating your chipper shredder. See Fig. 3-1. Positionthebagsothatthewingknobswhichsecurethechute deflector to the operator or bystanders. 7 Fill up gasoline and oil as follows: 1. To pivot it clicks...
...raised position. See Fig. 3-2. Bag To attach the bag: 1. Place the opening . Figure 3-1 WARNING: Never operate the chipper shredder with its chipper chute in the raised position. Doing so may result in the engine. A B Figure 3-2 2. Pull on the draw-...strap until it downward, proceed as instructed in the accompanying engine manual BEFORE operating your chipper shredder. See Fig. 3-1. Positionthebagsothatthewingknobswhichsecurethechute deflector to the operator or bystanders. 7 Fill up gasoline and oil as follows: 1. To pivot it clicks...
Operation Manual
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...inches (model series 410) or three inches (model series 420) in a raised position for storage or for transporting. WARNING: Never operate the chipper shredder with the chipper chute in the hopper. Use the spring latch to your unit for shredding. Controls and Features Hopper Handle 4 Spring Latch...the hopper for the location and function of the hopper. Handle Use the handle when manually transporting the chipper shredder. Pull the recoil starter to a job site. It is located on the chipper chute support. Lock Rod (Model Series 420 Only) The lock rod is used to release or ...
...inches (model series 410) or three inches (model series 420) in a raised position for storage or for transporting. WARNING: Never operate the chipper shredder with the chipper chute in the hopper. Use the spring latch to your unit for shredding. Controls and Features Hopper Handle 4 Spring Latch...the hopper for the location and function of the hopper. Handle Use the handle when manually transporting the chipper shredder. Pull the recoil starter to a job site. It is located on the chipper chute support. Lock Rod (Model Series 420 Only) The lock rod is used to release or ...
Operation Manual
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... until engine starts. Make certain the metal cap on the end of the spark plug is completely normal and does NOT indicate a malfunction of any chipper shredder can result in the On position (if equipped). 3. See Fig. 5-1. NOTE: A "clanking" noise may not require choking or priming. 4. It is fastened securely over metal...
... until engine starts. Make certain the metal cap on the end of the spark plug is completely normal and does NOT indicate a malfunction of any chipper shredder can result in the On position (if equipped). 3. See Fig. 5-1. NOTE: A "clanking" noise may not require choking or priming. 4. It is fastened securely over metal...
Operation Manual
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... guidelines when chipping branches: • Keep both hands and gently agitate the chipper shredder to help loosen debris, drawing it into the chipper chute. • Never feed more than one branch into the chipper chute at a time. NOTE: If you feed it into the impeller. Chipping... WARNING: Never operate the chipper shredder without chipper chute lowered into the chipper chute. Doing so can result in the...
... guidelines when chipping branches: • Keep both hands and gently agitate the chipper shredder to help loosen debris, drawing it into the chipper chute. • Never feed more than one branch into the chipper chute at a time. NOTE: If you feed it into the impeller. Chipping... WARNING: Never operate the chipper shredder without chipper chute lowered into the chipper chute. Doing so can result in the...
Operation Manual
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... Recommendations • Always observe safety rules when performing any type of maintenance on your machine. Lubricate the pivot points on this chipper shredder does not cover items that have been subjected to the engine manual. • The spark plug should be cleaned and the .... • The warranty on the chute deflector with water. Allow to permit proper air circulation. Equipment Care • Clean the chipper shredder thoroughly after each season. • Periodically check all grass, dirt, and combustible debris from warranty, operator must maintain the equipment as...
... Recommendations • Always observe safety rules when performing any type of maintenance on your machine. Lubricate the pivot points on this chipper shredder does not cover items that have been subjected to the engine manual. • The spark plug should be cleaned and the .... • The warranty on the chute deflector with water. Allow to permit proper air circulation. Equipment Care • Clean the chipper shredder thoroughly after each season. • Periodically check all grass, dirt, and combustible debris from warranty, operator must maintain the equipment as...
Operation Manual
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...and surrounding area will be pivoted upward so that the spark plug wire is cleaned, pivot the shredder screen downward and re-secure with debris, the shredder screen can clean the surrounding area. Reattach the debris collection bag to a complete stop. See .... Use caution 7. Clean the surrounding area by scraping away debris. See Fig. 6-1A. chipper shredder has come to the chute deflector, if desired. 2. Maintenance & Adjustments 13 WARNING: The impeller's shredder blade and chipper blades are sharp. Stop engine, disconnect spark plug, and make certain the 6. C A ...
...and surrounding area will be pivoted upward so that the spark plug wire is cleaned, pivot the shredder screen downward and re-secure with debris, the shredder screen can clean the surrounding area. Reattach the debris collection bag to a complete stop. See .... Use caution 7. Clean the surrounding area by scraping away debris. See Fig. 6-1A. chipper shredder has come to the chute deflector, if desired. 2. Maintenance & Adjustments 13 WARNING: The impeller's shredder blade and chipper blades are sharp. Stop engine, disconnect spark plug, and make certain the 6. C A ...
Operation Manual
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... protect your hands. 1. Wear leather work gloves to protect your hands. 1. See Fig. 7-2. C B A Model Series CS 3210 Shown Figure 7-1 4. See Fig. 7-1C. See Fig. 7-1A. 7. Remove the chipper chute by removing three hex nuts and washers which secure it to a complete stop . 2. Retain the hardware. 3. Hold ... and make sure to between 20 ft.-lbs and 25 ft.-lbs. Follow the original angle of grind and make certain the chipper shredder has come to expose the second blade and repeat the steps above. Torque hardware to remove an equal amount from the frame by...
... protect your hands. 1. Wear leather work gloves to protect your hands. 1. See Fig. 7-2. C B A Model Series CS 3210 Shown Figure 7-1 4. See Fig. 7-1C. See Fig. 7-1A. 7. Remove the chipper chute by removing three hex nuts and washers which secure it to a complete stop . 2. Retain the hardware. 3. Hold ... and make sure to between 20 ft.-lbs and 25 ft.-lbs. Follow the original angle of grind and make certain the chipper shredder has come to expose the second blade and repeat the steps above. Torque hardware to remove an equal amount from the frame by...
Operation Manual
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... cables. Section 7 - See Fig. 7-3A. See Fig. 7-3B. Hold the Allen wrench stationary and rotate the box (or socket) wrench to completely free shredder blade. When storing the chipper shredder in an area where equipment is balanced evenly. Remove the hex bolt, lock washer, and flat washer to loosen the nut. 8. Remove all...
... cables. Section 7 - See Fig. 7-3A. See Fig. 7-3B. Hold the Allen wrench stationary and rotate the box (or socket) wrench to completely free shredder blade. When storing the chipper shredder in an area where equipment is balanced evenly. Remove the hex bolt, lock washer, and flat washer to loosen the nut. 8. Remove all...
Operation Manual
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Replacement Parts Component 9 Part Number and Description 942-04050 Shredder Blade 942-0544B Chipper Blade 719-04308 Flail Blade (3 total) 634-04627 10 x 4.0 Pneumatic Wheel with Bearings Phone (800) 828-5500 or (330) 558-7220 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at www.troybilt.com. 17
Replacement Parts Component 9 Part Number and Description 942-04050 Shredder Blade 942-0544B Chipper Blade 719-04308 Flail Blade (3 total) 634-04627 10 x 4.0 Pneumatic Wheel with Bearings Phone (800) 828-5500 or (330) 558-7220 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at www.troybilt.com. 17
Service Manual
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... not intended for use only atondprmevaiyoTunsRolytOdpeuYpb-ilcBist haIeLcdtTuvaeLl rmLsiooCdne,sl.PaIn.nOsdtr.cuoBcmtiOopnoXsn,ep3nh6top1toa1grt3rsa.1p,©hsCCaLonpdEyirVlilguEhsttLr2aA0ti0oN5nsDMu,TsDOedPHirno4dthu4isc1tps3uI6nbcl-ic.0aA0tlil1oRn9igahretsfoRrerseefervreendce MTD Products LLC - Service Manual Chipper/Shredder - Product Training and Education Department PRINTED IN USA FORM NO.769-00944 (10/2003) The company reserves the right to make such changes use by...
... not intended for use only atondprmevaiyoTunsRolytOdpeuYpb-ilcBist haIeLcdtTuvaeLl rmLsiooCdne,sl.PaIn.nOsdtr.cuoBcmtiOopnoXsn,ep3nh6top1toa1grt3rsa.1p,©hsCCaLonpdEyirVlilguEhsttLr2aA0ti0oN5nsDMu,TsDOedPHirno4dthu4isc1tps3uI6nbcl-ic.0aA0tlil1oRn9igahretsfoRrerseefervreendce MTD Products LLC - Service Manual Chipper/Shredder - Product Training and Education Department PRINTED IN USA FORM NO.769-00944 (10/2003) The company reserves the right to make such changes use by...
Service Manual
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... 1.5. Pull on either side of the discharge chute and pivot the discharge chute upward. Stop the engine and make certain the chipper shredder has come to a complete stop . 1.2. Wear leather work gloves to protect your hands. 2.1. If the reduction chamber becomes ...hands when cleaning out the reduction chamber. Use caution and protect your hands if working near the muffler. Chipper / Shredder Servicing MODEL CS4265 SHOWN Chipper / Shredder Servicing Troy-Bilt Models CS4210 and CS4265 1.3. See Figure 1. 1. Wing Knobs Hairpin Clip Clevis Pin Figure 1 1.4. Remove...
... 1.5. Pull on either side of the discharge chute and pivot the discharge chute upward. Stop the engine and make certain the chipper shredder has come to a complete stop . 1.2. Wear leather work gloves to protect your hands. 2.1. If the reduction chamber becomes ...hands when cleaning out the reduction chamber. Use caution and protect your hands if working near the muffler. Chipper / Shredder Servicing MODEL CS4265 SHOWN Chipper / Shredder Servicing Troy-Bilt Models CS4210 and CS4265 1.3. See Figure 1. 1. Wing Knobs Hairpin Clip Clevis Pin Figure 1 1.4. Remove...
Service Manual
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.... 2 IMPORTANT: Make certain blades are reassembled with the hardware removed earlier. REPLACING THE SHREDDER BLADE WARNING: The impeller's shredder blade is visible through 2.8. 3. Wear leather work gloves to between 20 ft-ibs and 25 ft-ibs. 2.9. Chipper / Shredder Servicing 2.3. Pivot the shredder screen upward as instructed under the heading - See Figure 3. Rotate the impeller by...
.... 2 IMPORTANT: Make certain blades are reassembled with the hardware removed earlier. REPLACING THE SHREDDER BLADE WARNING: The impeller's shredder blade is visible through 2.8. 3. Wear leather work gloves to between 20 ft-ibs and 25 ft-ibs. 2.9. Chipper / Shredder Servicing 2.3. Pivot the shredder screen upward as instructed under the heading - See Figure 3. Rotate the impeller by...
Service Manual
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...Flange Nuts Figure 7 3.7. Remove the two internal hex screws which secure the shredder blade to the impeller housing. Shredder Blade Hex Screws Figure 8 NOTE: Use a 3/16" hex key (Allen) wrench on the outside of the shredder blade and a 1/2" box (or socket) wrench on the inside of wood...8. Remove the two flange nuts (and hex bolts) which secure the hopper inlet guide to loosen the nut. 3.8. Hopper Bracket Flange Nuts Chipper / Shredder Servicing 3.6. Remove the six flange nuts which secure the hopper support bracket to the impeller. Hold the Allen wrench stationary and rotate the box...
...Flange Nuts Figure 7 3.7. Remove the two internal hex screws which secure the shredder blade to the impeller housing. Shredder Blade Hex Screws Figure 8 NOTE: Use a 3/16" hex key (Allen) wrench on the outside of the shredder blade and a 1/2" box (or socket) wrench on the inside of wood...8. Remove the two flange nuts (and hex bolts) which secure the hopper inlet guide to loosen the nut. 3.8. Hopper Bracket Flange Nuts Chipper / Shredder Servicing 3.6. Remove the six flange nuts which secure the hopper support bracket to the impeller. Hold the Allen wrench stationary and rotate the box...
Service Manual
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.... 4.3. Remove the outer housing. Perimeter Hex Cap Screws Figure 11 4 Hex Nut Lock Washer 4.4. Machine Screw Flat Washer Lock Washer Hex Cap Screw Shredder Blade Figure 9 IMPORTANT: When reassembling the blade, tighten center bolt to between 20 ft-lbs and 25 ft-lbs. 4. See Figure 10. Remove ... heavy side until all of grinding to between 45 ft-lbs and 60 ftlbs and the two out bolts to prevent an unbalanced blade. Chipper / Shredder Servicing IMPORTANT: If sharpening the blade for reuse, follow the original angle of the support tube. 4.5. Remove the four hex cap screws ...
.... 4.3. Remove the outer housing. Perimeter Hex Cap Screws Figure 11 4 Hex Nut Lock Washer 4.4. Machine Screw Flat Washer Lock Washer Hex Cap Screw Shredder Blade Figure 9 IMPORTANT: When reassembling the blade, tighten center bolt to between 20 ft-lbs and 25 ft-lbs. 4. See Figure 10. Remove ... heavy side until all of grinding to between 45 ft-lbs and 60 ftlbs and the two out bolts to prevent an unbalanced blade. Chipper / Shredder Servicing IMPORTANT: If sharpening the blade for reuse, follow the original angle of the support tube. 4.5. Remove the four hex cap screws ...
Service Manual
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...Inspect the impeller, flails and chipper blades for any wear or damage. Shredder Screen Impeller Assembly Flails (4) Figure 13 Figure 14 5. Serrated Housing Extentions Figure 12 4.7. FLAIL REMOVAL AND REPLACEMENT. 5.1. NOTE: You do not need to remove the shredder blade to turn the hex ...and wait until the impeller releases from spark plug. Thread the special tool into the impeller. Special Removal Tool 753-0638 Chipper / Shredder Servicing NOTE: In this figure, the serrated housing extensions can be hot if the engine has been running. Disconnect spark ...
...Inspect the impeller, flails and chipper blades for any wear or damage. Shredder Screen Impeller Assembly Flails (4) Figure 13 Figure 14 5. Serrated Housing Extentions Figure 12 4.7. FLAIL REMOVAL AND REPLACEMENT. 5.1. NOTE: You do not need to remove the shredder blade to turn the hex ...and wait until the impeller releases from spark plug. Thread the special tool into the impeller. Special Removal Tool 753-0638 Chipper / Shredder Servicing NOTE: In this figure, the serrated housing extensions can be hot if the engine has been running. Disconnect spark ...