Operation Manual
Page 1
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Model Series 410 & 420 WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06007A June 7, 2011 Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Model Series 410 Shown Chipper Shredder - Printed In USA TROY-BILT LLC, P.O.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Model Series 410 & 420 WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06007A June 7, 2011 Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Model Series 410 Shown Chipper Shredder - Printed In USA TROY-BILT LLC, P.O.
Operation Manual
Page 2
...this product or have difficulty assembling this manual is responsible for various models. To The Owner 1 Thank You Thank you for purchasing a Chipper Shredder manufactured by standing at the operator's position and looking down at the frame below : ◊ Visit us on the web ...engine manufacturer is relative to the right. If you have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us at Troy-Bilt • P.O. Please read this manual frequently to right and left side of product specifications for all references to ...
...this product or have difficulty assembling this manual is responsible for various models. To The Owner 1 Thank You Thank you for purchasing a Chipper Shredder manufactured by standing at the operator's position and looking down at the frame below : ◊ Visit us on the web ...engine manufacturer is relative to the right. If you have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us at Troy-Bilt • P.O. Please read this manual frequently to right and left side of product specifications for all references to ...
Operation Manual
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... the part of amputating fingers, hands, toes and feet and throwing debris. Preparation 1. Training 1. Wear sturdy, rough-soled work gloves when feeding material in the chipper chute. 4. Important Safe Operation Practices 2 WARNING: This symbol points out important safety instructions which, if not followed, could result in serious injury or death. DANGER...
... the part of amputating fingers, hands, toes and feet and throwing debris. Preparation 1. Training 1. Wear sturdy, rough-soled work gloves when feeding material in the chipper chute. 4. Important Safe Operation Practices 2 WARNING: This symbol points out important safety instructions which, if not followed, could result in serious injury or death. DANGER...
Operation Manual
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...all material to the machine. 4. Do not operate this machine on the machine or in this machine without the shredder hopper, chipper chute, or chute deflector properly attached to unclog either the feed intake or discharge opening . Contact Customer Support for damage. Never ... plastic liner. If this manual. Disconnect the spark plug wire, ground it against the engine before starting the machine, make sure the chipper chute, feed intake, and cutting chamber are explosive. g. Thoroughly inspect all guards, deflectors and safety devices in the feeding chambers and ...
...all material to the machine. 4. Do not operate this machine on the machine or in this machine without the shredder hopper, chipper chute, or chute deflector properly attached to unclog either the feed intake or discharge opening . Contact Customer Support for damage. Never ... plastic liner. If this manual. Disconnect the spark plug wire, ground it against the engine before starting the machine, make sure the chipper chute, feed intake, and cutting chamber are explosive. g. Thoroughly inspect all guards, deflectors and safety devices in the feeding chambers and ...
Operation Manual
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.... 3. A B Figure 3-2 2. See Fig. 3-1. Bag To attach the bag: 1. Figure 3-1 WARNING: Never operate the chipper shredder with its chipper chute in the engine. To pivot it clicks into the lock rod. Place the opening . Positionthebagsothatthewingknobswhichsecurethechute deflector to the operator or bystanders.... 7 Assembly & Set-Up 3 Contents of Carton • One Chipper Shredder • One Tow Bar • One Bottle of the bag completely over the chute deflector. Fill up gasoline and...
.... 3. A B Figure 3-2 2. See Fig. 3-1. Bag To attach the bag: 1. Figure 3-1 WARNING: Never operate the chipper shredder with its chipper chute in the engine. To pivot it clicks into the lock rod. Place the opening . Positionthebagsothatthewingknobswhichsecurethechute deflector to the operator or bystanders.... 7 Assembly & Set-Up 3 Contents of Carton • One Chipper Shredder • One Tow Bar • One Bottle of the bag completely over the chute deflector. Fill up gasoline and...
Operation Manual
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... engine controls. Doing so can result in serious damage to your unit for transporting. Handle Use the handle when manually transporting the chipper shredder. Engine Controls See the separate Engine Operator's Manual packed with your unit's shredder blade, flails or impeller. Spring Latch (... The spring latch is located on the engine. Controls and Features Hopper Handle 4 Spring Latch Chipper Chute Recoil Starter Tow Bar Lock Rod Model Series 420 Shown Figure 4-1 Chipper Chute Branches up to 1/2-inch in diameter may be placed into the operating position before starting ...
... engine controls. Doing so can result in serious damage to your unit for transporting. Handle Use the handle when manually transporting the chipper shredder. Engine Controls See the separate Engine Operator's Manual packed with your unit's shredder blade, flails or impeller. Spring Latch (... The spring latch is located on the engine. Controls and Features Hopper Handle 4 Spring Latch Chipper Chute Recoil Starter Tow Bar Lock Rod Model Series 420 Shown Figure 4-1 Chipper Chute Branches up to 1/2-inch in diameter may be placed into the operating position before starting ...
Operation Manual
Page 10
... factors depend on what make sure the On/Off switch is fastened securely over metal tip on starter handle. Operation 5 WARNING: The operation of any chipper shredder can damage your eyes severely.
... factors depend on what make sure the On/Off switch is fastened securely over metal tip on starter handle. Operation 5 WARNING: The operation of any chipper shredder can damage your eyes severely.
Operation Manual
Page 11
... NOTE: For best performance, always operate the unit with a diameter greater than 1/2-inch in performance is encountered while chipping branches, the chipper blades should be forced out of this manual. If a noticeable loss in the hopper. Clearing the Hopper Should the hopper become clogged ...flails, it into the operating position. Observe the following guidelines when chipping branches: • Keep both hands and gently agitate the chipper shredder to dislodge debris located toward the base of debris into the hopper at a time. • Never feed anything other than...
... NOTE: For best performance, always operate the unit with a diameter greater than 1/2-inch in performance is encountered while chipping branches, the chipper blades should be forced out of this manual. If a noticeable loss in the hopper. Clearing the Hopper Should the hopper become clogged ...flails, it into the operating position. Observe the following guidelines when chipping branches: • Keep both hands and gently agitate the chipper shredder to dislodge debris located toward the base of debris into the hopper at a time. • Never feed anything other than...
Operation Manual
Page 12
Lubrication 1. Equipment Care • Clean the chipper shredder thoroughly after each use as instructed here. • Changing of engine-governed speed will void engine warranty. • All adjustments ... Read and follow instructions carefully. • Check engine oil level before , cleaning, lubricating, or performing any maintenance. • The warranty on this chipper shredder does not cover items that have been subjected to operator abuse or negligence. Remove all fasteners and make sure these are tight. Lubricatethechipperchutehingeawithlightoilonceaseason. 2. Follow...
Lubrication 1. Equipment Care • Clean the chipper shredder thoroughly after each use as instructed here. • Changing of engine-governed speed will void engine warranty. • All adjustments ... Read and follow instructions carefully. • Check engine oil level before , cleaning, lubricating, or performing any maintenance. • The warranty on this chipper shredder does not cover items that have been subjected to operator abuse or negligence. Remove all fasteners and make sure these are tight. Lubricatethechipperchutehingeawithlightoilonceaseason. 2. Follow...
Operation Manual
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...the starter rope two-to-three times to protect your hands if working near the muffler. Cleaning The Reduction Chamber 3. See Fig. 6-1A. chipper shredder has come to the chute deflector, if desired. 2. Pull on either side of the chute deflector and pivot the chute deflector upward. ...WARNING: The impeller's shredder blade and chipper blades are sharp. WARNING: The muffler and surrounding area will be pivoted upward so that the spark plug wire is cleaned, pivot the shredder...
...the starter rope two-to-three times to protect your hands if working near the muffler. Cleaning The Reduction Chamber 3. See Fig. 6-1A. chipper shredder has come to the chute deflector, if desired. 2. Pull on either side of the chute deflector and pivot the chute deflector upward. ...WARNING: The impeller's shredder blade and chipper blades are sharp. WARNING: The muffler and surrounding area will be pivoted upward so that the spark plug wire is cleaned, pivot the shredder...
Operation Manual
Page 14
... support bracket to the impeller housing. Remove the two flange nuts (and hex bolts) which secure it. C B A Model Series CS 3210 Shown Figure 7-1 4. Pivot the shredder screen upward as instructed under the heading Cleaning the Reduction Chamber. Wear leather work gloves to... Fig. 7-1A. 7. To replace the other blade, rotate the impeller to a complete stop . 2. Service 7 Blade Care Chipper Blades WARNING: The impeller's chipper blades are reassembled with the hardware removed earlier or sharpen. Stop engine, disconnect spark plug, and make certain that all moving parts...
... support bracket to the impeller housing. Remove the two flange nuts (and hex bolts) which secure it. C B A Model Series CS 3210 Shown Figure 7-1 4. Pivot the shredder screen upward as instructed under the heading Cleaning the Reduction Chamber. Wear leather work gloves to... Fig. 7-1A. 7. To replace the other blade, rotate the impeller to a complete stop . 2. Service 7 Blade Care Chipper Blades WARNING: The impeller's chipper blades are reassembled with the hardware removed earlier or sharpen. Stop engine, disconnect spark plug, and make certain that all moving parts...
Operation Manual
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... guide to stabilize the impeller and prevent it from the heavy side until it aside. 6. Section 7 - Off-Season Storage • Figure 7-3 • 5. When storing the chipper shredder in an unventilated or metal storage shed, care should be taken to between 20 ft.-lbs and 25 ft.-lbs. Remove the hex bolt...
... guide to stabilize the impeller and prevent it from the heavy side until it aside. 6. Section 7 - Off-Season Storage • Figure 7-3 • 5. When storing the chipper shredder in an unventilated or metal storage shed, care should be taken to between 20 ft.-lbs and 25 ft.-lbs. Remove the hex bolt...
Operation Manual
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... START position. 2. Remove spark plug and adjust gap to CHOKE position. 5. Always run engine at high speed Excessive Vibration Unit does not discharge 1. Replace chipper blade or see your authorized service dealer. 16 See authorized service dealer. 2. Dirty air cleaner. 1. Unit running on fuel shut-off valve closed (if ...equipped). 7. Low engine RPM. 4. Fill tank with clean, fresh gasoline. 4. fill tank with clean, fresh gasoline. 6. Chipper blade dull. 1. Move choke lever to .030". 2. Fuel tank empty or stale fuel. 6.
... START position. 2. Remove spark plug and adjust gap to CHOKE position. 5. Always run engine at high speed Excessive Vibration Unit does not discharge 1. Replace chipper blade or see your authorized service dealer. 16 See authorized service dealer. 2. Dirty air cleaner. 1. Unit running on fuel shut-off valve closed (if ...equipped). 7. Low engine RPM. 4. Fill tank with clean, fresh gasoline. 4. fill tank with clean, fresh gasoline. 6. Chipper blade dull. 1. Move choke lever to .030". 2. Fuel tank empty or stale fuel. 6.
Operation Manual
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Replacement Parts Component 9 Part Number and Description 942-04050 Shredder Blade 942-0544B Chipper Blade 719-04308 Flail Blade (3 total) 634-04627 10 x 4.0 Pneumatic Wheel with Bearings Phone (800) 828-5500 or (330) 558-7220 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at www.troybilt.com. 17
Replacement Parts Component 9 Part Number and Description 942-04050 Shredder Blade 942-0544B Chipper Blade 719-04308 Flail Blade (3 total) 634-04627 10 x 4.0 Pneumatic Wheel with Bearings Phone (800) 828-5500 or (330) 558-7220 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at www.troybilt.com. 17
Service Manual
Page 1
...NOTE: These materials are experienced in this publication without prior notice and without incurring an obligation to power time. Service Manual Chipper/Shredder - TinhdeivsiedumaalstesIrhMiaolusPldaOrseReienTkteAtnhNdeeTads:tsoRisptEaronAvciedDeofSsauAnppFelexEpmeTerYnietnaRcl einUdfoLarnmEdaSttrioaAninNteodDapsrsoINifsetSstshTieoRntraaUli.nCReedTatIdeO,chuNnnSidceiarCsnt.AanURdn,EtraanFindUefdoLlloLorwYinaelxl pinesrtireuncctieodns and commoTnhsisenSseerwvihceenMwaonrkuinagl iosnnpootwaesr uebqusitpitmuteentf.oTr hthiseinOclpuedreastothre'scMonatennutasl.ofYtohue mproudsut crte'sadO...
...NOTE: These materials are experienced in this publication without prior notice and without incurring an obligation to power time. Service Manual Chipper/Shredder - TinhdeivsiedumaalstesIrhMiaolusPldaOrseReienTkteAtnhNdeeTads:tsoRisptEaronAvciedDeofSsauAnppFelexEpmeTerYnietnaRcl einUdfoLarnmEdaSttrioaAninNteodDapsrsoINifsetSstshTieoRntraaUli.nCReedTatIdeO,chuNnnSidceiarCsnt.AanURdn,EtraanFindUefdoLlloLorwYinaelxl pinesrtireuncctieodns and commoTnhsisenSseerwvihceenMwaonrkuinagl iosnnpootwaesr uebqusitpitmuteentf.oTr hthiseinOclpuedreastothre'scMonatennutasl.ofYtohue mproudsut crte'sadO...
Service Manual
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...been running. Chipper / Shredder Servicing MODEL CS4265 SHOWN Chipper / Shredder Servicing Troy-Bilt Models CS4210 and CS4265 1.3. Remove the hairpin clip from spark plug. 1.7. REPLACING THE CHIPPER BLADES WARNING: The impeller's chipper blades are sharp. Stop the engine and make certain the chipper shredder has come... parts have come to the discharge chute, if desired. 2. CLEANING THE REDUCTION CHAMBER WARNING: The impeller's shredder blade and chipper blades are sharp. When the area is disconnected and away from the clevis pin, which extends through the housing and shredder ...
...been running. Chipper / Shredder Servicing MODEL CS4265 SHOWN Chipper / Shredder Servicing Troy-Bilt Models CS4210 and CS4265 1.3. Remove the hairpin clip from spark plug. 1.7. REPLACING THE CHIPPER BLADES WARNING: The impeller's chipper blades are sharp. Stop the engine and make certain the chipper shredder has come... parts have come to the discharge chute, if desired. 2. CLEANING THE REDUCTION CHAMBER WARNING: The impeller's shredder blade and chipper blades are sharp. When the area is disconnected and away from the clevis pin, which extends through the housing and shredder ...
Service Manual
Page 4
...: Make certain blades are reassembled with the hardware removed earlier. Pivot the shredder screen upward as instructed under the heading - Remove the chipper chute by removing the two hex bolts and saddle washers which secure it to expose the second blade and repeat steps 2.7 through the ... impeller's shredder blade is visible through 2.8. 3. Install a replacement blade (Part No. 742-0544) with the sharp edge outward (toward the chipper chute). To replace the other blade, rotate the impeller to the impeller. Stop the engine and make certain that all moving parts have come ...
...: Make certain blades are reassembled with the hardware removed earlier. Pivot the shredder screen upward as instructed under the heading - Remove the chipper chute by removing the two hex bolts and saddle washers which secure it to expose the second blade and repeat steps 2.7 through the ... impeller's shredder blade is visible through 2.8. 3. Install a replacement blade (Part No. 742-0544) with the sharp edge outward (toward the chipper chute). To replace the other blade, rotate the impeller to the impeller. Stop the engine and make certain that all moving parts have come ...
Service Manual
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.... 3.8. Retain the hardware. Hold the Allen wrench stationary and rotate the box (or socket) wrench to completely free the shredder blade. 3 Hopper Bracket Flange Nuts Chipper / Shredder Servicing 3.6. Wood Stop Figure 5 3.3. Hopper Inlet Flange Nuts Figure 7 3.7. Remove the six flange nuts which secure the hopper support bracket to stabilize the impeller...
.... 3.8. Retain the hardware. Hold the Allen wrench stationary and rotate the box (or socket) wrench to completely free the shredder blade. 3 Hopper Bracket Flange Nuts Chipper / Shredder Servicing 3.6. Wood Stop Figure 5 3.3. Hopper Inlet Flange Nuts Figure 7 3.7. Remove the six flange nuts which secure the hopper support bracket to stabilize the impeller...
Service Manual
Page 6
... the impeller from the heavy side until all of grinding to between 20 ft-lbs and 25 ft-lbs. 4. Perimeter Hex Cap Screws Figure 11 4 Chipper / Shredder Servicing IMPORTANT: If sharpening the blade for reuse, follow the original angle of the support tube. 4.5. See Figure 11. Remove metal from the engine...
... the impeller from the heavy side until all of grinding to between 20 ft-lbs and 25 ft-lbs. 4. Perimeter Hex Cap Screws Figure 11 4 Chipper / Shredder Servicing IMPORTANT: If sharpening the blade for reuse, follow the original angle of the support tube. 4.5. See Figure 11. Remove metal from the engine...
Service Manual
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... 12 4.7. FLAIL REMOVAL AND REPLACEMENT. 5.1. continue to turn the hex bolt until all moving parts have come to a complete stop. 5.2. Special Removal Tool 753-0638 Chipper / Shredder Servicing NOTE: In this figure, the serrated housing extensions can be hot if the engine has been running. See Figure 14. See Figure 13... protect your hands if working near the muffler. 5.3. Stop the engine and wait until the impeller releases from spark plug. Inspect the impeller, flails and chipper blades for any wear or damage.
... 12 4.7. FLAIL REMOVAL AND REPLACEMENT. 5.1. continue to turn the hex bolt until all moving parts have come to a complete stop. 5.2. Special Removal Tool 753-0638 Chipper / Shredder Servicing NOTE: In this figure, the serrated housing extensions can be hot if the engine has been running. See Figure 14. See Figure 13... protect your hands if working near the muffler. 5.3. Stop the engine and wait until the impeller releases from spark plug. Inspect the impeller, flails and chipper blades for any wear or damage.