Operation Manual
Page 11
...frequently in dusty operating conditions. • Empty the fuel tank before repairs as directed and before performing any additional yearly maintenance procedures. Refer to your engine operator's manual. • Refer to stop. 2. Always tip the mower onto its side, with a hand pump; Run the engine dry ...clippings and dirt from an Authorized Service Dealer (go to www.toro.com to the spark plug. If you must 11 Stop the engine and wait for all moving parts to your engine operator's manual for additional maintenance procedures. Disconnect the spark plug wire from the ...
...frequently in dusty operating conditions. • Empty the fuel tank before repairs as directed and before performing any additional yearly maintenance procedures. Refer to your engine operator's manual. • Refer to stop. 2. Always tip the mower onto its side, with a hand pump; Run the engine dry ...clippings and dirt from an Authorized Service Dealer (go to www.toro.com to the spark plug. If you must 11 Stop the engine and wait for all moving parts to your engine operator's manual for additional maintenance procedures. Disconnect the spark plug wire from the ...
Operation Manual
Page 16
... the product on some products. Bring the product and your Operator's Manual if in connection with the assistance provided, contact us toll free at www.Toro.com. Neither The Toro Company nor Toro Warranty Company is considered commercial use and the commercial use are dissatis... walk power mowers. This warranty covers the cost of parts and labor, but you must maintain your Toro Product by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under The Toro ...
... the product on some products. Bring the product and your Operator's Manual if in connection with the assistance provided, contact us toll free at www.Toro.com. Neither The Toro Company nor Toro Warranty Company is considered commercial use and the commercial use are dissatis... walk power mowers. This warranty covers the cost of parts and labor, but you must maintain your Toro Product by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under The Toro ...
Service Manual
Page 5
...-a-Speed 7-9 Belt Replacement Mowers with Toro Blade Brake Clutch 8-3 Mowers with Toro Blade Override System 8-3 Zone start 21" Rear Wheel Drive Toro & Lawn-Boy (except Insight 8-2 Zone start 22" Toro Rear Wheel Drive 3-10 Zone start 22" Toro Front Wheel Drive 3-5 Lawn-Boy Insight Zone Start 3-19 Lawn-Boy Insight with Blade Clutch System 8-3 WPM Drive Systems Manual i TABLE OF CONTENTS...
...-a-Speed 7-9 Belt Replacement Mowers with Toro Blade Brake Clutch 8-3 Mowers with Toro Blade Override System 8-3 Zone start 21" Rear Wheel Drive Toro & Lawn-Boy (except Insight 8-2 Zone start 22" Toro Rear Wheel Drive 3-10 Zone start 22" Toro Front Wheel Drive 3-5 Lawn-Boy Insight Zone Start 3-19 Lawn-Boy Insight with Blade Clutch System 8-3 WPM Drive Systems Manual i TABLE OF CONTENTS...
Service Manual
Page 6
...Front Wheel Drive Models 3-9 22" TORO & LAWN-BOY REAR WHEEL DRIVE... OPERATION Input System 4-3 ii WPM Drive Systems Manual SINGLE SPEED BEVEL GEAR TRANSMISSION 3-2 GENERAL INFORMATION 3-3 FRONT AXLE & TRANSMISSION ASSEMBLY 3-4 22" FRONT WHEEL DRIVE MODELS Remove Transmission 3-5 Transmission Disassembly 3-7 ...The Shifting Process 1-3 Removal & Installation (front wheel drive applications 1-4 Disassembly 1-5 Assembly 1-7 Controls 1-9 Adjustment 1-10 CONSTANT MESH Description 1-11 Removal & Installation 1-12 Controls 1-13 WHEEL CLUTCH 1-14 SINGLE SPEED SPUR/BEVEL GEAR TRANSMISSION...
...Front Wheel Drive Models 3-9 22" TORO & LAWN-BOY REAR WHEEL DRIVE... OPERATION Input System 4-3 ii WPM Drive Systems Manual SINGLE SPEED BEVEL GEAR TRANSMISSION 3-2 GENERAL INFORMATION 3-3 FRONT AXLE & TRANSMISSION ASSEMBLY 3-4 22" FRONT WHEEL DRIVE MODELS Remove Transmission 3-5 Transmission Disassembly 3-7 ...The Shifting Process 1-3 Removal & Installation (front wheel drive applications 1-4 Disassembly 1-5 Assembly 1-7 Controls 1-9 Adjustment 1-10 CONSTANT MESH Description 1-11 Removal & Installation 1-12 Controls 1-13 WHEEL CLUTCH 1-14 SINGLE SPEED SPUR/BEVEL GEAR TRANSMISSION...
Service Manual
Page 9
... Personal Pace 2nd generation RK - spring ratchet SS - blade brake clutch BBC VP - blade brake clutch for the mower being serviced. Insight PP1 - rocking key SB - Sens-a-Speed W - cast deck CDVP - worm Model 10301 10302... CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK ... Drive Systems Manual v TABLE OF CONTENTS Using this information to select the correct sections of deck material, transmission, wheel pinion clutch, hand controls, and if it has a blade clutch system. cast deck Vacu Power ES1 -...
... Personal Pace 2nd generation RK - spring ratchet SS - blade brake clutch BBC VP - blade brake clutch for the mower being serviced. Insight PP1 - rocking key SB - Sens-a-Speed W - cast deck CDVP - worm Model 10301 10302... CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK ... Drive Systems Manual v TABLE OF CONTENTS Using this information to select the correct sections of deck material, transmission, wheel pinion clutch, hand controls, and if it has a blade clutch system. cast deck Vacu Power ES1 -...
Service Manual
Page 10
... - blade override system CD - cast deck Vacu Power ES1 - Personal Pace 2nd generation RK - Sens-a-Speed W - Easy Stride 1st generation ES2 - Personal Pace 1st generation...CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB...RK 3S RK 3S RK 3S RK 3S RK 3S RK 3S RK 3S RK 3S RK 3S RK Handle Repair Blade Clutch 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B...None None None None None None None None BBC VP None vi WPM Drive Systems Manual bevel gear BBC -
... - blade override system CD - cast deck Vacu Power ES1 - Personal Pace 2nd generation RK - Sens-a-Speed W - Easy Stride 1st generation ES2 - Personal Pace 1st generation...CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB...RK 3S RK 3S RK 3S RK 3S RK 3S RK 3S RK 3S RK 3S RK 3S RK Handle Repair Blade Clutch 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B...None None None None None None None None BBC VP None vi WPM Drive Systems Manual bevel gear BBC -
Service Manual
Page 11
...Ins Ins Ins Ins Ins Ins Ins Ins Ins Ins Ins CD CD CD CD CD CD Ins CD CD CD CD Trans Internal Repair Wheel Pinion 3S RK 3S RK 3S RK SB RK SB RK SB RK B SR B SR B SR B SR B SR B...2B None ? bevel gear BBC - blade brake clutch BBC VP - cast deck Vacu Power ES1 - Easy Stride 2nd generation Ins - blade brake clutch for Vacu Power BOS - Easy Stride 1st generation ES2 - spring ratchet SS - cast deck CDVP -...3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - blade override system CD -
...Ins Ins Ins Ins Ins Ins Ins Ins Ins Ins Ins CD CD CD CD CD CD Ins CD CD CD CD Trans Internal Repair Wheel Pinion 3S RK 3S RK 3S RK SB RK SB RK SB RK B SR B SR B SR B SR B SR B...2B None ? bevel gear BBC - blade brake clutch BBC VP - cast deck Vacu Power ES1 - Easy Stride 2nd generation Ins - blade brake clutch for Vacu Power BOS - Easy Stride 1st generation ES2 - spring ratchet SS - cast deck CDVP -...3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - blade override system CD -
Service Manual
Page 12
...- blade brake clutch BBC VP - cast deck Vacu Power ES1 - spur bevel SR - Insight PP1 - blade brake clutch for Vacu Power BOS - blade override system CD - Sens-a-Speed ... W W W W 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl CD CD CD 22stl CD CD CD CD Trans Internal Repair Wheel Pinion Worm Wom Worm Worm Worm Worm Worm Worm Worm Worm Worm Worm B B B B SB B B B B B B B SB ...None None None None None None None None None None None None None viii WPM Drive Systems Manual one bail 2B - Easy Stride 1st generation ES2 - spring ratchet SS - Personal Pace ...
...- blade brake clutch BBC VP - cast deck Vacu Power ES1 - spur bevel SR - Insight PP1 - blade brake clutch for Vacu Power BOS - blade override system CD - Sens-a-Speed ... W W W W 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl CD CD CD 22stl CD CD CD CD Trans Internal Repair Wheel Pinion Worm Wom Worm Worm Worm Worm Worm Worm Worm Worm Worm Worm B B B B SB B B B B B B B SB ...None None None None None None None None None None None None None viii WPM Drive Systems Manual one bail 2B - Easy Stride 1st generation ES2 - spring ratchet SS - Personal Pace ...
Service Manual
Page 13
cast deck Vacu Power ES1 - Personal Pace 1st generation PP2 - rocking key SB - worm Model 20041 20044 20047 20049 ... 22stl CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion B SR 3SP RK B RK B SR B SR SB RK SB RK SB RK SB RK SB RK B SR ...deck 22" stl - 22" steel deck B- blade brake clutch for Vacu Power BOS - Personal Pace 2nd generation RK - one bail 2B - spring ratchet SS - cast deck CDVP - Insight PP1 - WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - Easy Stride 2nd generation Ins - ...
cast deck Vacu Power ES1 - Personal Pace 1st generation PP2 - rocking key SB - worm Model 20041 20044 20047 20049 ... 22stl CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion B SR 3SP RK B RK B SR B SR SB RK SB RK SB RK SB RK SB RK B SR ...deck 22" stl - 22" steel deck B- blade brake clutch for Vacu Power BOS - Personal Pace 2nd generation RK - one bail 2B - spring ratchet SS - cast deck CDVP - Insight PP1 - WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - Easy Stride 2nd generation Ins - ...
Service Manual
Page 14
...-a-Speed W - blade override system CD - Personal Pace 2nd generation RK - rocking key SB - cast deck Vacu Power ES1 - Easy Stride 2nd generation Ins - Insight PP1 - Personal Pace 1st generation PP2 - worm Model 20439 20439WF... CD CD CD CD CD CD 21" stl 21" stl 22" stl 22" stl Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP ...None None None BBC BBC None BBC None None BBC None None BBC BBC None None None None x WPM Drive Systems Manual cast deck CDVP - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" ...
...-a-Speed W - blade override system CD - Personal Pace 2nd generation RK - rocking key SB - cast deck Vacu Power ES1 - Easy Stride 2nd generation Ins - Insight PP1 - Personal Pace 1st generation PP2 - worm Model 20439 20439WF... CD CD CD CD CD CD 21" stl 21" stl 22" stl 22" stl Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP ...None None None BBC BBC None BBC None None BBC None None BBC BBC None None None None x WPM Drive Systems Manual cast deck CDVP - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" ...
Service Manual
Page 15
... CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP...None None None None None None None None None None None None None None None None None None None None None None WPM Drive Systems Manual xi TABLE OF CONTENTS Code List 1B - Personal Pace 2nd generation RK - blade brake clutch BBC VP - blade override system CD ... ES2 - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- blade brake clutch for Vacu Power BOS - bevel gear BBC -
... CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP...None None None None None None None None None None None None None None None None None None None None None None WPM Drive Systems Manual xi TABLE OF CONTENTS Code List 1B - Personal Pace 2nd generation RK - blade brake clutch BBC VP - blade override system CD ... ES2 - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- blade brake clutch for Vacu Power BOS - bevel gear BBC -
Service Manual
Page 16
... - TABLE OF CONTENTS Code List 1B - cast deck Vacu Power ES1 - Personal Pace 2nd generation RK - Insight PP1 - spring ratchet SS - blade brake clutch for Vacu Power BOS - worm Model 20833 20905 20905B 20906B 20911B 20915 20916B ...VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP Trans Internal Repair Wheel Pinion SB RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm ...BBC VP BBC VP None None BBC VP None None None BBC VP BBC VP None None xii WPM Drive Systems Manual bevel gear BBC - Personal Pace 1st generation PP2 - two bail 3S- 3 speed 21" stl - 21" ...
... - TABLE OF CONTENTS Code List 1B - cast deck Vacu Power ES1 - Personal Pace 2nd generation RK - Insight PP1 - spring ratchet SS - blade brake clutch for Vacu Power BOS - worm Model 20833 20905 20905B 20906B 20911B 20915 20916B ...VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP Trans Internal Repair Wheel Pinion SB RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm ...BBC VP BBC VP None None BBC VP None None None BBC VP BBC VP None None xii WPM Drive Systems Manual bevel gear BBC - Personal Pace 1st generation PP2 - two bail 3S- 3 speed 21" stl - 21" ...
Service Manual
Page 17
... CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD CD CD Trans Internal Repair Wheel Pinion 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK ...SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK SB RK SB RK SB RK Handle Repair Blade Clutch BBC BBC 1B 1B 1B 1B 1B 1B BBC 1B 1B 1B 1B 1B 1B 1B BBC BBC BBC BBC BBC ...VP BBC VP BBC VP BBC VP BBC VP None None None WPM Drive Systems Manual xiii blade brake clutch BBC VP - Insight PP1 - Personal Pace 1st generation PP2 - cast deck Vacu Power ES1 - two bail 3S- 3 speed 21" stl - 21" steel deck 22...
... CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD CD CD Trans Internal Repair Wheel Pinion 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK ...SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK SB RK SB RK SB RK Handle Repair Blade Clutch BBC BBC 1B 1B 1B 1B 1B 1B BBC 1B 1B 1B 1B 1B 1B 1B BBC BBC BBC BBC BBC ...VP BBC VP BBC VP BBC VP BBC VP None None None WPM Drive Systems Manual xiii blade brake clutch BBC VP - Insight PP1 - Personal Pace 1st generation PP2 - cast deck Vacu Power ES1 - two bail 3S- 3 speed 21" stl - 21" steel deck 22...
Service Manual
Page 29
Internal repair procedures are the same, as there is accomplished by pivoting the transmission to the "INTERNALLY CLUTCHED" on page 1 - 1. Lock washer 3. Gearbox gasket 10. Oil Seal ... 13. Roll pin 20. Traction bracket 16. gear oil rated GL-5 or higher. 1. Ball bearing 9. Thread forming screw 17. Jam nut 2. V Belt 5. WPM Drive Systems Manual Fig 022 fig 18-A 1-11 Check plug 11. Gearbox cover 7. Engagement and disengagement is no internal clutching (Fig. 022). However, the helical gear is different...
Internal repair procedures are the same, as there is accomplished by pivoting the transmission to the "INTERNALLY CLUTCHED" on page 1 - 1. Lock washer 3. Gearbox gasket 10. Oil Seal ... 13. Roll pin 20. Traction bracket 16. gear oil rated GL-5 or higher. 1. Ball bearing 9. Thread forming screw 17. Jam nut 2. V Belt 5. WPM Drive Systems Manual Fig 022 fig 18-A 1-11 Check plug 11. Gearbox cover 7. Engagement and disengagement is no internal clutching (Fig. 022). However, the helical gear is different...
Service Manual
Page 36
... the shaft on the transmission. Remove the selftapping screws holding the cover on the pinion (Fig. 033). End cap Fig 032 3428-0121 Transmission Internal Repair The nut on the pulley can be removed now. Some models have the axle shaft retained by an end cap. A Fig 030 PICT-1880a 7. Note... of the axle clears the housing and the transmission can be removed (Fig. 031). Fig 031 3128-0074 2-4 Fig 033 3428-0008 WPM Drive Systems Manual SINGLE SPEED SPUR/BEVEL GEAR TRANSMISSION 6.
... the shaft on the transmission. Remove the selftapping screws holding the cover on the pinion (Fig. 033). End cap Fig 032 3428-0121 Transmission Internal Repair The nut on the pulley can be removed now. Some models have the axle shaft retained by an end cap. A Fig 030 PICT-1880a 7. Note... of the axle clears the housing and the transmission can be removed (Fig. 031). Fig 031 3128-0074 2-4 Fig 033 3428-0008 WPM Drive Systems Manual SINGLE SPEED SPUR/BEVEL GEAR TRANSMISSION 6.
Service Manual
Page 69
... the belt cover to prevent accidental starting. Transmission access cover A. Place the ground speed selector in neutral. WPM Drive Systems Manual 4-5 Remove the black plastic transmission cover from belt guide and remove the belt guide. 6. Pull the cable from the top... gear selection cable from underneath. 7. THREE SPEED TRANSMISSION Removal - Toro Vacu Power/Lawn-Boy Medallion Models Complete transmission removal on the Toro Vacu Power/Lawn-Boy Medallion mower is quite easy and is recommended for most self-propel system repairs. 1. End cap Fig 119 3428-0121 9. A C A....
... the belt cover to prevent accidental starting. Transmission access cover A. Place the ground speed selector in neutral. WPM Drive Systems Manual 4-5 Remove the black plastic transmission cover from belt guide and remove the belt guide. 6. Pull the cable from the top... gear selection cable from underneath. 7. THREE SPEED TRANSMISSION Removal - Toro Vacu Power/Lawn-Boy Medallion Models Complete transmission removal on the Toro Vacu Power/Lawn-Boy Medallion mower is quite easy and is recommended for most self-propel system repairs. 1. End cap Fig 119 3428-0121 9. A C A....
Service Manual
Page 101
BBC / BOS / BCS Under Deck Components Disassembly (Toro Vacu Power/Lawn-Boy Medallion) 1. Drain fuel. 2. Remove the 4 flanged ... securing the blade to the housing, and remove the lower BBC cover. 4. However, if you must remove it manually, use a large screwdriver or bar to prevent accidental starting. Make sure that the BBC flywheel and the...). Note: Be careful not to make sure that the belt loosens properly when the control bar is raised. Repair or replace parts as required. 6. Pivot the brake plate counterclockwise slightly and remove the bearing block and brake ...
BBC / BOS / BCS Under Deck Components Disassembly (Toro Vacu Power/Lawn-Boy Medallion) 1. Drain fuel. 2. Remove the 4 flanged ... securing the blade to the housing, and remove the lower BBC cover. 4. However, if you must remove it manually, use a large screwdriver or bar to prevent accidental starting. Make sure that the BBC flywheel and the...). Note: Be careful not to make sure that the belt loosens properly when the control bar is raised. Repair or replace parts as required. 6. Pivot the brake plate counterclockwise slightly and remove the bearing block and brake ...
Service Manual
Page 122
...adjust. Some models used a knob to tension the belt and drive the transmission. Knob Fig 224 2. Toro 2 Bail Handle The engine stop the flywheel. Self-propel cable adjuster 3428-0049 The 2 bail ...style is the engine kill. Squeeze it and the ignition is grounded and a brake comes on mowers not covered in other parts of this clamp and push the cable jacket up or down the... disassembly is self explanatory so we will cover disassembly and repair of those types. A Fig 223 A. It should disengage. 7-2 WPM Drive Systems Manual Release it to adjust the self propel cable (Fig. ...
...adjust. Some models used a knob to tension the belt and drive the transmission. Knob Fig 224 2. Toro 2 Bail Handle The engine stop the flywheel. Self-propel cable adjuster 3428-0049 The 2 bail ...style is the engine kill. Squeeze it and the ignition is grounded and a brake comes on mowers not covered in other parts of this clamp and push the cable jacket up or down the... disassembly is self explanatory so we will cover disassembly and repair of those types. A Fig 223 A. It should disengage. 7-2 WPM Drive Systems Manual Release it to adjust the self propel cable (Fig. ...