Owners Manual
Page 2
...8226; Follow the manufacturer's recommendation for wheel weights or counterweights. • Keep machine free of alcohol or drugs. • Watch for all parts to come to loss of your tractor. they can lose traction with specifications of the manufacturer of control and tip-over if a wheel is...Too heavy of the discharge opening at the lowest possible speed when on all movement on the ground. • Do not mow near rotating parts or under the influence of grass , leaves or other reproductive harm. If you cannot back up and down slopes. GENERAL OPERATION • ...
...8226; Follow the manufacturer's recommendation for wheel weights or counterweights. • Keep machine free of alcohol or drugs. • Watch for all parts to come to loss of your tractor. they can lose traction with specifications of the manufacturer of control and tip-over if a wheel is...Too heavy of the discharge opening at the lowest possible speed when on all movement on the ground. • Do not mow near rotating parts or under the influence of grass , leaves or other reproductive harm. If you cannot back up and down slopes. GENERAL OPERATION • ...
Owners Manual
Page 3
... slope. • Avoid starting, stopping, or turning on the ground. Repair, if necessary, before and while backing. • Never carry children, even with manufacturer's recommended parts, when necessary. • Mower blades are explosive. • Extinguish all times until fueling is not alert to stop . Always look down and behind before restarting...
... slope. • Avoid starting, stopping, or turning on the ground. Repair, if necessary, before and while backing. • Never carry children, even with manufacturer's recommended parts, when necessary. • Mower blades are explosive. • Extinguish all times until fueling is not alert to stop . Always look down and behind before restarting...
Owners Manual
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... RULES 2-3 MAINTENANCE SCHEDULE 14 PRODUCT SPECIFICATIONS 4 MAINTENANCE 14-17 CUSTOMER RESPONSIBILITIES 4 SERVICE AND ADJUSTMENTS 18-23 ASSEMBLY 5-6 STORAGE 24 OPERATION 7-13 TROUBLESHOOTING 25-26 REPAIR PARTS 27-42 4 CCA: 230 Case Size: U1R Blade Bolt Torque: 45-55 FT. Should you experience any problem you cannot easily remedy, please contact your...
... RULES 2-3 MAINTENANCE SCHEDULE 14 PRODUCT SPECIFICATIONS 4 MAINTENANCE 14-17 CUSTOMER RESPONSIBILITIES 4 SERVICE AND ADJUSTMENTS 18-23 ASSEMBLY 5-6 STORAGE 24 OPERATION 7-13 TROUBLESHOOTING 25-26 REPAIR PARTS 27-42 4 CCA: 230 Case Size: U1R Blade Bolt Torque: 45-55 FT. Should you experience any problem you cannot easily remedy, please contact your...
Owners Manual
Page 5
...BATTERY (See Fig. 1) • Lift hood to raised position. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is put into service after month and year indicated on all the ... at the factory with the exception of carton. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Key (2) Keys UNASSEMBLED PARTS (1) Oil Drain Tube Slope Sheet ASSEMBLY Your new tractor has been assembled at 6-10 amps. (See "BATTERY" in Maintenance section of this...
...BATTERY (See Fig. 1) • Lift hood to raised position. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is put into service after month and year indicated on all the ... at the factory with the exception of carton. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Key (2) Keys UNASSEMBLED PARTS (1) Oil Drain Tube Slope Sheet ASSEMBLY Your new tractor has been assembled at 6-10 amps. (See "BATTERY" in Maintenance section of this...
Owners Manual
Page 6
... and tightened securely. ✓ All tires are routed correctly. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in a well-ventilated area. Be sure tractor is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with the instructions that are properly clamped...
... and tightened securely. ✓ All tires are routed correctly. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in a well-ventilated area. Be sure tractor is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with the instructions that are properly clamped...
Owners Manual
Page 15
.... OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 14) BLADE CARE For best results mower blades must be kept sharp. If your local parts dealer.
.... OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 14) BLADE CARE For best results mower blades must be kept sharp. If your local parts dealer.
Owners Manual
Page 17
... fitting could expose you or others to carburetor, replacement is cleaned. 8. It should be utilized after every 100 hours of its surface as part of operation, whichever occurs first. IMPORTANT: Make certain the tractor's discharge chute is clear. 7. While sitting in the operator's position on your...there are no fuel line leaks and clamps are shown in the transmission will shorten the useful life of all pinch points and movable parts (See Fig. 19) CLUTCH/BRAKE PEDAL CLEAN TOP SIDE STEERING PLATE NOZZLE ADAPTER HOSE WASHOUT PORT CAUTION: PINCH POINTS STEERING SYSTEM, ...
... fitting could expose you or others to carburetor, replacement is cleaned. 8. It should be utilized after every 100 hours of its surface as part of operation, whichever occurs first. IMPORTANT: Make certain the tractor's discharge chute is clear. 7. While sitting in the operator's position on your...there are no fuel line leaks and clamps are shown in the transmission will shorten the useful life of all pinch points and movable parts (See Fig. 19) CLUTCH/BRAKE PEDAL CLEAN TOP SIDE STEERING PLATE NOZZLE ADAPTER HOSE WASHOUT PORT CAUTION: PINCH POINTS STEERING SYSTEM, ...
Owners Manual
Page 18
... brake. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it is on level surface and engage parking brake. •...
... brake. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it is on level surface and engage parking brake. •...
Owners Manual
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... short battery terminals by allowing a wrench or any other end of this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. If your local parts dealer. NOTE: To seal tire punctures and prevent flat tires due to contact both batteries.
... short battery terminals by allowing a wrench or any other end of this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. If your local parts dealer. NOTE: To seal tire punctures and prevent flat tires due to contact both batteries.
Owners Manual
Page 23
... has been preset at the factory and adjustment should not be necessary. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the Repair Parts section. If adjustment is necessary, see engne manual. SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the...
... has been preset at the factory and adjustment should not be necessary. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the Repair Parts section. If adjustment is necessary, see engne manual. SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the...
Owners Manual
Page 24
...problems. • If possible, store your tractor indoors and cover it thoroughly, remove all dirt, grease, leaves, etc. Inspect moving parts for winter storage. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO... battery directly on stabilizer container. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. Always follow the mix ratio found on concrete or damp ...
...problems. • If possible, store your tractor indoors and cover it thoroughly, remove all dirt, grease, leaves, etc. Inspect moving parts for winter storage. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO... battery directly on stabilizer container. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. Always follow the mix ratio found on concrete or damp ...
Owners Manual
Page 25
.... 12. Carburetor out of adjustment. 10. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Tighten blade bolt. 2. Tighten loose part(s). Carburetor out of adjustment. 14. Fill fuel tank. 2. Replace spark plug. 5. Dirty air filter. 2. Stale or dirty fuel. 6. Contact...replace muffler. 13. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact an authorized service center/department. Loose/damaged part(s). 1. Wait several minutes before attempting to start CAUSE 1. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace ...
.... 12. Carburetor out of adjustment. 10. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Tighten blade bolt. 2. Tighten loose part(s). Carburetor out of adjustment. 14. Fill fuel tank. 2. Replace spark plug. 5. Dirty air filter. 2. Stale or dirty fuel. 6. Contact...replace muffler. 13. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact an authorized service center/department. Loose/damaged part(s). 1. Wait several minutes before attempting to start CAUSE 1. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace ...
Owners Manual
Page 26
... throttle control in "FAST" position. 2. Replace mower drive belt. 9. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with blades listed in parts manual. 11. Check wiring, switches and connections. Mower deck not level. 3. Replace blade mandrel. 5. Poor grass discharge Headlight(s) not working (if so equipped) 1. Engine speed...
... throttle control in "FAST" position. 2. Replace mower drive belt. 9. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with blades listed in parts manual. 11. Check wiring, switches and connections. Mower deck not level. 3. Replace blade mandrel. 5. Poor grass discharge Headlight(s) not working (if so equipped) 1. Engine speed...
Owners Manual
Page 29
... 105 532 40 75-68 Switch Reverse NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 29 MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 ELECTRICAL KEY PART NO. Dash 41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2 42 532 13 15-63 Cover, Terminal 43 532 19...
... 105 532 40 75-68 Switch Reverse NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 29 MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 ELECTRICAL KEY PART NO. Dash 41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2 42 532 13 15-63 Cover, Terminal 43 532 19...
Owners Manual
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MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 CHASSIS KEY PART NO. NO. 3 532 43 97-52 5 532 43 74-73 14 532 44 11-77 15 532 43 97-33 18 532 43 77-62 ... Fender Nut Lock 5/16-18 unc Screw 1/4-20 x 3/8 Insert Reflective LH NOTE: All component dimensions given in U.S. Fender Crgo Dash Lower Bolt 5/16-18 x 1-1/4 KEY PART NO. inches 1 inch = 25.4 mm 31 TRACTOR - -
MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 CHASSIS KEY PART NO. NO. 3 532 43 97-52 5 532 43 74-73 14 532 44 11-77 15 532 43 97-33 18 532 43 77-62 ... Fender Nut Lock 5/16-18 unc Screw 1/4-20 x 3/8 Insert Reflective LH NOTE: All component dimensions given in U.S. Fender Crgo Dash Lower Bolt 5/16-18 x 1-1/4 KEY PART NO. inches 1 inch = 25.4 mm 31 TRACTOR - -
Owners Manual
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...-18 Screw 5/16-18 x 3/4 Screw 5/16-18 x 1/2 Retainer Spring 1" Pin Cotter 1/8 x 3/4 Retainer Clip Spring, Return, Clutch Rod Control Nut Push Latch Brake Parking KEY PART NO. inches 1 inch = 25.4 mm 33 Pedal Control Bearing Nylon Knob Control Cruise Pedal Forward Pedal Reverse Bracket Pulley Idler Retainer Spring Clip Handle Washer... 21/32 x 1-1/4 10 Ga. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 DRIVE KEY PART NO. NO. 170 532 19 43-22 171 872 11 06-16 183 532 13 70-57 184 532 44 14...
...-18 Screw 5/16-18 x 3/4 Screw 5/16-18 x 1/2 Retainer Spring 1" Pin Cotter 1/8 x 3/4 Retainer Clip Spring, Return, Clutch Rod Control Nut Push Latch Brake Parking KEY PART NO. inches 1 inch = 25.4 mm 33 Pedal Control Bearing Nylon Knob Control Cruise Pedal Forward Pedal Reverse Bracket Pulley Idler Retainer Spring Clip Handle Washer... 21/32 x 1-1/4 10 Ga. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 DRIVE KEY PART NO. NO. 170 532 19 43-22 171 872 11 06-16 183 532 13 70-57 184 532 44 14...
Owners Manual
Page 35
... for your engine manufacturer listed below: Kohler Co. 1-800-544-2444 35 Anti-Slosh Purge Line Valve Slant Cartrdg. TRACTOR - - SV610-3212 (430089)(Order parts from engine manufacturer) Muffler Keeper Belt Engine Pulley Engine Tank Fuel Cap Asm Control Throttle Screw # 10 x 0.750 Fuel Line Spark Arrester Kit Clamp Hose... 3/8-16 x 1 Bushing Screw 3/8-16 x 1 Tube Exhaust Screw Socket Hd. 5/16-18 x .75 Canister Carbon Filter Valve Asm. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 ENGINE KEY NO. 1 PART NO. 2 532 18 86-55 9 532 19 43-20 12 532 40 54-72 15 532 41 41-51 18...
... for your engine manufacturer listed below: Kohler Co. 1-800-544-2444 35 Anti-Slosh Purge Line Valve Slant Cartrdg. TRACTOR - - SV610-3212 (430089)(Order parts from engine manufacturer) Muffler Keeper Belt Engine Pulley Engine Tank Fuel Cap Asm Control Throttle Screw # 10 x 0.750 Fuel Line Spark Arrester Kit Clamp Hose... 3/8-16 x 1 Bushing Screw 3/8-16 x 1 Tube Exhaust Screw Socket Hd. 5/16-18 x .75 Canister Carbon Filter Valve Asm. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 ENGINE KEY NO. 1 PART NO. 2 532 18 86-55 9 532 19 43-20 12 532 40 54-72 15 532 41 41-51 18...
Owners Manual
Page 37
... Shaft Steering Plate Steering Adapter, Wheel Steering Steering Support Insert, Wheel Steering Screw 3/8-16 x 3/4 Gear, Sector Plate Washer 9/16 ID x 2-3/8 OD 12 Ga. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 STEERING ASSEMBLY KEY NO. 1 2 4 5 6 7 8 9 13 14 15 16 19 21 22 26 28 35 45 51 53 57... 58 59 60 61 62 63 64 66 67 68 69 70 PART NO. 532 43 97-40 532 19 59-68 532 40 30-87 532 40 30-88 532 12 49-31 532 12 17-48...
... Shaft Steering Plate Steering Adapter, Wheel Steering Steering Support Insert, Wheel Steering Screw 3/8-16 x 3/4 Gear, Sector Plate Washer 9/16 ID x 2-3/8 OD 12 Ga. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 STEERING ASSEMBLY KEY NO. 1 2 4 5 6 7 8 9 13 14 15 16 19 21 22 26 28 35 45 51 53 57... 58 59 60 61 62 63 64 66 67 68 69 70 PART NO. 532 43 97-40 532 19 59-68 532 40 30-87 532 40 30-88 532 12 49-31 532 12 17-48...
Owners Manual
Page 39
... 06-16 Screw Hexwsh Thd 3/8-16 x 1 59 532 14 10-43 Guard, Tuv Idler (94) 60 532 19 94-71 Arm Brake Mower LH KEY PART NO. Keeper Belt Eng. Stud Fastener Nut Lock Hex Flange Screw 3/8-16 x 3/4 Washer 13/32 x 13/16 x 12 Ga. inches 1 inch = 25.4 mm 39 pulley..., shaft assembly, and bearing only - NO. LH Keeper Belt Eng. NO. Baffle Center Front Baffle Front RH Washer 13/32 x 1 x 1/2 11 Ga. TRACTOR - - MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 MOWER DECK KEY...
... 06-16 Screw Hexwsh Thd 3/8-16 x 1 59 532 14 10-43 Guard, Tuv Idler (94) 60 532 19 94-71 Arm Brake Mower LH KEY PART NO. Keeper Belt Eng. Stud Fastener Nut Lock Hex Flange Screw 3/8-16 x 3/4 Washer 13/32 x 13/16 x 12 Ga. inches 1 inch = 25.4 mm 39 pulley..., shaft assembly, and bearing only - NO. LH Keeper Belt Eng. NO. Baffle Center Front Baffle Front RH Washer 13/32 x 1 x 1/2 11 Ga. TRACTOR - - MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 MOWER DECK KEY...
Owners Manual
Page 40
....75 Smgml Tap/R.Z Link Lift Susp. Front Mower Nut Center Lock 3/8-16 unc Link Asm Lift Fixed NOTE: All component dimensions given in U.S. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 MOWER LIFT 87 7 10 3 97 90 98 89 100 2 91 88 97 87 89 101* 89 ...87 lift-tex_17_r3 *Key 91 may be substituted for Key 101 KEY NO. 2 3 7 10 87 88 89 90 91 PART NO. 532 42 20-27 532 19 52-31 532 41 15-55 532 19 63-14 532 19 42-09 532 41 07-10... 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5/16 Bow Tie Lock Link Lift Susp Mower Rear KEY PART NO.
....75 Smgml Tap/R.Z Link Lift Susp. Front Mower Nut Center Lock 3/8-16 unc Link Asm Lift Fixed NOTE: All component dimensions given in U.S. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 MOWER LIFT 87 7 10 3 97 90 98 89 100 2 91 88 97 87 89 101* 89 ...87 lift-tex_17_r3 *Key 91 may be substituted for Key 101 KEY NO. 2 3 7 10 87 88 89 90 91 PART NO. 532 42 20-27 532 19 52-31 532 41 15-55 532 19 63-14 532 19 42-09 532 41 07-10... 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5/16 Bow Tie Lock Link Lift Susp Mower Rear KEY PART NO.