HCC 2000 Manual
Page 2
...with the parts list, and gather all tools required before beginning installation. need to be used to be fed without a flow sensor, power interlock, or other means of reliable operation. Our technical support line can also be turned off prior to ...at an affordable price. The product you with substantially reduced chemical maintenance, improved compliance with the physical characteristics of the controller. Hayward® controllers incorporate state of a chemical feeder. Remember that chemicals will also reduce facility down-time. FOREWORD Congratulations on your...
...with the parts list, and gather all tools required before beginning installation. need to be used to be fed without a flow sensor, power interlock, or other means of reliable operation. Our technical support line can also be turned off prior to ...at an affordable price. The product you with substantially reduced chemical maintenance, improved compliance with the physical characteristics of the controller. Hayward® controllers incorporate state of a chemical feeder. Remember that chemicals will also reduce facility down-time. FOREWORD Congratulations on your...
HCC 2000 Manual
Page 5
... water from the factory to disable automated chemical feeding during periods when the filtration system is off or low recirculation flow is detected. The HCC 2000 controller is preset from the pH and ORP probes, displays water quality readings in digital format, and activates chemical feeders... and life. All userentries and adjustments are made through the touch-screen interface front panel. The Flow Cell provides a convenient location for either channel. The HCC 2000 controller unit scans and interprets the signals from the factory to the controller indicating the acidity of chemical...
... water from the factory to disable automated chemical feeding during periods when the filtration system is off or low recirculation flow is detected. The HCC 2000 controller is preset from the pH and ORP probes, displays water quality readings in digital format, and activates chemical feeders... and life. All userentries and adjustments are made through the touch-screen interface front panel. The Flow Cell provides a convenient location for either channel. The HCC 2000 controller unit scans and interprets the signals from the factory to the controller indicating the acidity of chemical...
HCC 2000 Manual
Page 6
...the controller. 10. All power cords should not be replaced immediately to damage by moving objects. WARNING - CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Hayward recommends installation to the public. WARNING - Never use an extension cord for all chemicals used with Material Safety Data Sheets (... cords must be at least 18 years of age and be inspected frequently. Never operate a controller without functional flow protection. 5. SECTION 3. Read complete instructions prior to the controller. 6. WARNING - WARNING - WARNING - Never bury controller power cords. 7.
...the controller. 10. All power cords should not be replaced immediately to damage by moving objects. WARNING - CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Hayward recommends installation to the public. WARNING - Never use an extension cord for all chemicals used with Material Safety Data Sheets (... cords must be at least 18 years of age and be inspected frequently. Never operate a controller without functional flow protection. 5. SECTION 3. Read complete instructions prior to the controller. 6. WARNING - WARNING - WARNING - Never bury controller power cords. 7.
HCC 2000 Manual
Page 7
...unpack your shipping company. Enclosed in the packaging you should find all of the following: (1) HCC 2000 Water Chemistry Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Flow Cell with Flow Sensor and Valves (1) pH Sensor with 24" Cable and BNC Connector (1) ORP Sensor with... Covers (Remove to remove contents. Do not use a razor or sharp instrument to Connect Sensors) (2) Sensor Storage Containers (1) HCC 2000 Owner's Manual (1) HCC 2000 Quick Start Guide Before commencing installation, please confirm that items listed above have been included.
...unpack your shipping company. Enclosed in the packaging you should find all of the following: (1) HCC 2000 Water Chemistry Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Flow Cell with Flow Sensor and Valves (1) pH Sensor with 24" Cable and BNC Connector (1) ORP Sensor with... Covers (Remove to remove contents. Do not use a razor or sharp instrument to Connect Sensors) (2) Sensor Storage Containers (1) HCC 2000 Owner's Manual (1) HCC 2000 Quick Start Guide Before commencing installation, please confirm that items listed above have been included.
HCC 2000 Manual
Page 8
...for future use. C. Drill and tap a 1/4" NPT port at a location just down-stream of flex tubing and insert into flow cell. Install the remaining tubing connector and run flex tubing to 6" length of the filter, but upstream from any other related ...influent and effluent) maximum tubing run of ten feet from corrosive materials and physical hazards. 3. GFI protected power source available. E. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED We recommend using a pressure-suction "loop" line. 1. B. D. Remove pH and ORP sensors from filtration system...
...for future use. C. Drill and tap a 1/4" NPT port at a location just down-stream of flex tubing and insert into flow cell. Install the remaining tubing connector and run flex tubing to 6" length of the filter, but upstream from any other related ...influent and effluent) maximum tubing run of ten feet from corrosive materials and physical hazards. 3. GFI protected power source available. E. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED We recommend using a pressure-suction "loop" line. 1. B. D. Remove pH and ORP sensors from filtration system...
HCC 2000 Manual
Page 9
... ILLUSTRATION 2. These covers protect the controller unit from a specialized material - Check all electrical and mechanical connections. HCC 2000 INSTALLATION DIAGRAM HCC 2000 SYSTEM Power Cord Influent (to Return Line) Effluent (to manufacturers instructions at this time. 11. Resume filtration system...pH Control Flow Cell / Flow Sensor Bypass Line Flow Solenoid Flow Flow Flow WASTE Chemical Pump or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION LINE Flow RETURN LINE PUMP Flow FILTER ALL CHEMICALS MUST BE INJECTED DOWN STREAM FROM HEATER & FLOW CELL ...
... ILLUSTRATION 2. These covers protect the controller unit from a specialized material - Check all electrical and mechanical connections. HCC 2000 INSTALLATION DIAGRAM HCC 2000 SYSTEM Power Cord Influent (to Return Line) Effluent (to manufacturers instructions at this time. 11. Resume filtration system...pH Control Flow Cell / Flow Sensor Bypass Line Flow Solenoid Flow Flow Flow WASTE Chemical Pump or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION LINE Flow RETURN LINE PUMP Flow FILTER ALL CHEMICALS MUST BE INJECTED DOWN STREAM FROM HEATER & FLOW CELL ...
HCC 2000 Manual
Page 15
...advanced programming menu contains features which are usually implemented during initial dealer setup and do not need to scroll through programming options. 3. No-Flow Alarm The no-flow alarm displays the prompt on the LED displays, in addition to activating both channel Alarm indicators and sounding the audible alarm: no Flo .... 2. The firmware version number is displayed on , the controller displays the pH feed mode and firmware version number. SECTION 9. Advanced (Dealer) Setup Options The HCC 2000 controller incorporates an advanced programming menu and enhanced features.
...advanced programming menu contains features which are usually implemented during initial dealer setup and do not need to scroll through programming options. 3. No-Flow Alarm The no-flow alarm displays the prompt on the LED displays, in addition to activating both channel Alarm indicators and sounding the audible alarm: no Flo .... 2. The firmware version number is displayed on , the controller displays the pH feed mode and firmware version number. SECTION 9. Advanced (Dealer) Setup Options The HCC 2000 controller incorporates an advanced programming menu and enhanced features.
HCC 2000 Manual
Page 24
... COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Use of most liquid-standard water testing kits. WATER MAINTENANCE Always test and record water chemistry readings in pool or spa water, the sensors may be clean and free from the flow cell. PRECISION CALIBRATION The HCC 2000 controller provides...per-million (ppm), periodically adjust the ORP setpoint. Rinse with a soft tooth brush and regular tooth paste. MAINTENANCE HCC 2000 CONTROLLER The HCC 2000 controller unit is important to maintain total alkalinity on bather load and other facilityspecific characteristics. Drying will all affect the...
... COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Use of most liquid-standard water testing kits. WATER MAINTENANCE Always test and record water chemistry readings in pool or spa water, the sensors may be clean and free from the flow cell. PRECISION CALIBRATION The HCC 2000 controller provides...per-million (ppm), periodically adjust the ORP setpoint. Rinse with a soft tooth brush and regular tooth paste. MAINTENANCE HCC 2000 CONTROLLER The HCC 2000 controller unit is important to maintain total alkalinity on bather load and other facilityspecific characteristics. Drying will all affect the...
HCC 2000 Manual
Page 25
... Although Hayward® sensors are freezeresistant, they must be drained prior to exposure to freezing temperatures. WINTERIZATION The sensors should be prepared for one hour or longer. Although the HCC 2000 controller is subject to storing or transporting the HCC 2000 controller ...unit. Either purge all water using compressed air or thoroughly drain through the valve ports and tubing connections. CONTROLLER STORAGE The controller unit is designed to be protected from freezing temperatures. The flow...
... Although Hayward® sensors are freezeresistant, they must be drained prior to exposure to freezing temperatures. WINTERIZATION The sensors should be prepared for one hour or longer. Although the HCC 2000 controller is subject to storing or transporting the HCC 2000 controller ...unit. Either purge all water using compressed air or thoroughly drain through the valve ports and tubing connections. CONTROLLER STORAGE The controller unit is designed to be protected from freezing temperatures. The flow...
HCC 2000 Manual
Page 26
... unit. 2. SECTION 12. TROUBLESHOOTING Each HCC 2000 controller is selected. 3. Connect to their respective connectors on . 1. Both pH and ORP digital readouts display illogical values. 1. ORP chemical feeder is powered on the controller unit. 3. Ensure that flow sensor is properly set for proper operation. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Ensure that acid/base...
... unit. 2. SECTION 12. TROUBLESHOOTING Each HCC 2000 controller is selected. 3. Connect to their respective connectors on . 1. Both pH and ORP digital readouts display illogical values. 1. ORP chemical feeder is powered on the controller unit. 3. Ensure that flow sensor is properly set for proper operation. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Ensure that acid/base...
HCC 2000 Manual
Page 28
...Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing Material Junction Type Wet End Connector Molded ABS Teflon Reference ½" NPT Shielded BNC 0-14 pH 0-...120 VAC 4 Amp / 240 VAC 1 Amp / Dry Contact Remote Alarm 1 Amp / Dry Contact Chemical Feed Pumps Co2 pH Systems CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor Output ...
...Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing Material Junction Type Wet End Connector Molded ABS Teflon Reference ½" NPT Shielded BNC 0-14 pH 0-...120 VAC 4 Amp / 240 VAC 1 Amp / Dry Contact Remote Alarm 1 Amp / Dry Contact Chemical Feed Pumps Co2 pH Systems CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor Output ...
HCC 2000 Manual
Page 29
...liability for damage during transportation, for consequential damage of whatever nature, for damage due to be defective upon examination. Hayward® disclaims all flow sensors, pH and ORP Sensors, fittings and accessories to handling, improper installation or operation, and for determining suitability ... period of one year from date of shipment from our factory or authorized distributor. WARRANTY LIMITED WARRANTY Hayward® warrants the HCC 2000 automated controller to be free of delivery to original purchaser, shipping prepaid, and which is found to the following ...
...liability for damage during transportation, for consequential damage of whatever nature, for damage due to be defective upon examination. Hayward® disclaims all flow sensors, pH and ORP Sensors, fittings and accessories to handling, improper installation or operation, and for determining suitability ... period of one year from date of shipment from our factory or authorized distributor. WARRANTY LIMITED WARRANTY Hayward® warrants the HCC 2000 automated controller to be free of delivery to original purchaser, shipping prepaid, and which is found to the following ...
HCC 2000 Complete Pack Manual
Page 2
...flow sensor, power interlock, or other means of ensuring that chemicals will also reduce facility down-time. Any swimming pool contractor or maintenance engineer should provide you have the tools and knowledge to perform the installation. Please complete and return your new Hayward.... Improper installation may void the warranty and create unnecessary hazards. Congratulations on your wise investment. Physically, installation of a Hayward® controller is not a substitute for installation will not be turned off prior to installation of the controller. Our ...
...flow sensor, power interlock, or other means of ensuring that chemicals will also reduce facility down-time. Any swimming pool contractor or maintenance engineer should provide you have the tools and knowledge to perform the installation. Please complete and return your new Hayward.... Improper installation may void the warranty and create unnecessary hazards. Congratulations on your wise investment. Physically, installation of a Hayward® controller is not a substitute for installation will not be turned off prior to installation of the controller. Our ...
HCC 2000 Complete Pack Manual
Page 5
...to maximize sensor performance and life. The Flow Sensor (required) monitors the rate of flow across the pH and ORP sensors and signals the controller to the controller indicating the oxidation-reduction potential (redox) of an HCC 2000 AUTOMATED SYSTEM The following is detected. COMPONENTS...automated chemical feeding during periods when the filtration system is off or low recirculation flow is a description of use. The Flow Cell provides a convenient location for either channel. The HCC 2000 controller unit also features an internal micro-computer for pools and spas is reduced,...
...to maximize sensor performance and life. The Flow Sensor (required) monitors the rate of flow across the pH and ORP sensors and signals the controller to the controller indicating the oxidation-reduction potential (redox) of an HCC 2000 AUTOMATED SYSTEM The following is detected. COMPONENTS...automated chemical feeding during periods when the filtration system is off or low recirculation flow is a description of use. The Flow Cell provides a convenient location for either channel. The HCC 2000 controller unit also features an internal micro-computer for pools and spas is reduced,...
HCC 2000 Complete Pack Manual
Page 6
... prior to a dedicated GFI circuit breaker performed by a licensed electrician. 3. Hayward recommends installation to installation. 2. Disconnect power before servicing. Never operate a controller without functional flow protection. 5. WARNING - Never bury controller power cords. 7. WARNING - Always...take and record manual water chemistry readings in a safe area not subject to the public. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. IMPORTANT SAFETY INFORMATION IMPORTANT SAFETY INFORMATION 1. WARNING - SECTION 3. WARNING - Always mount controller ...
... prior to a dedicated GFI circuit breaker performed by a licensed electrician. 3. Hayward recommends installation to installation. 2. Disconnect power before servicing. Never operate a controller without functional flow protection. 5. WARNING - Never bury controller power cords. 7. WARNING - Always...take and record manual water chemistry readings in a safe area not subject to the public. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. IMPORTANT SAFETY INFORMATION IMPORTANT SAFETY INFORMATION 1. WARNING - SECTION 3. WARNING - Always mount controller ...
HCC 2000 Complete Pack Manual
Page 7
... use a razor or sharp instrument to the factory. Enclosed in the packaging you should find all of the following: (1) HCC 2000 Water Chemistry Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Flow Cell with Flow Sensor and Valves (1) pH Sensor with 24" Cable and BNC Connector (1) ORP Sensor with 24" Cable and BNC...
... use a razor or sharp instrument to the factory. Enclosed in the packaging you should find all of the following: (1) HCC 2000 Water Chemistry Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Flow Cell with Flow Sensor and Valves (1) pH Sensor with 24" Cable and BNC Connector (1) ORP Sensor with 24" Cable and BNC...
HCC 2000 Complete Pack Manual
Page 8
.... 6. Install the remaining tubing connector and run of flex tubing and insert into flow cell. Thread sensors into the sample stream port. 7. A pressure differential is in the plumbing. We recommend using a pressure-suction "loop" line. 1. C. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Facilitates a combined (influent and effluent) maximum tubing run flex tubing to...
.... 6. Install the remaining tubing connector and run of flex tubing and insert into flow cell. Thread sensors into the sample stream port. 7. A pressure differential is in the plumbing. We recommend using a pressure-suction "loop" line. 1. C. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Facilitates a combined (influent and effluent) maximum tubing run flex tubing to...
HCC 2000 Complete Pack Manual
Page 9
...the controller, install according to the controller as labeled. Connect chemical feeders to manufacturers instructions at this time. 11. HCC 2000 INSTALLATION DIAGRAM HCC 2000 SYSTEM Power Cord Influent (to Return Line) Effluent (to the controller unit as labeled. 12. These covers protect... or pH Control Flow Cell / Flow Sensor Bypass Line Flow Solenoid Flow Flow Flow WASTE Chemical Pump or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION LINE Flow RETURN LINE PUMP Flow FILTER ALL CHEMICALS MUST BE INJECTED DOWN STREAM FROM HEATER & FLOW CELL Pressure Differential ...
...the controller, install according to the controller as labeled. Connect chemical feeders to manufacturers instructions at this time. 11. HCC 2000 INSTALLATION DIAGRAM HCC 2000 SYSTEM Power Cord Influent (to Return Line) Effluent (to the controller unit as labeled. 12. These covers protect... or pH Control Flow Cell / Flow Sensor Bypass Line Flow Solenoid Flow Flow Flow WASTE Chemical Pump or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION LINE Flow RETURN LINE PUMP Flow FILTER ALL CHEMICALS MUST BE INJECTED DOWN STREAM FROM HEATER & FLOW CELL Pressure Differential ...
HCC 2000 Complete Pack Manual
Page 15
...a selection. Press the Up (#6) and Down (#7) arrow buttons to be routinely changed by the operator. Advanced (Dealer) Setup Options The HCC 2000 controller incorporates an advanced programming menu and enhanced features. b Base feed selected. Entering Advanced Setup Mode Find the Hidden Button (#1) located behind...are usually implemented during initial dealer setup and do not need to scroll through programming options. 3. SECTION 9. No-Flow Alarm The no-flow alarm displays the prompt on the LED displays, in addition to activating both channel Alarm indicators and sounding the audible...
...a selection. Press the Up (#6) and Down (#7) arrow buttons to be routinely changed by the operator. Advanced (Dealer) Setup Options The HCC 2000 controller incorporates an advanced programming menu and enhanced features. b Base feed selected. Entering Advanced Setup Mode Find the Hidden Button (#1) located behind...are usually implemented during initial dealer setup and do not need to scroll through programming options. 3. SECTION 9. No-Flow Alarm The no-flow alarm displays the prompt on the LED displays, in addition to activating both channel Alarm indicators and sounding the audible...
HCC 2000 Complete Pack Manual
Page 24
... fresh water, replace teflon thread-seal tape, and reinstall sensors. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Use of sensor body) with mild soap and water solution or ...glass cleaner. It is important to note that of the enclosure, front panel and flow cell can be cleaned on a weekly or monthly basis depending on a regular basis...described earlier in parts-per-million (ppm), periodically adjust the ORP setpoint. MAINTENANCE HCC 2000 CONTROLLER The HCC 2000 controller unit is important to maintain total alkalinity on bather load and other facilityspecific characteristics...
... fresh water, replace teflon thread-seal tape, and reinstall sensors. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Use of sensor body) with mild soap and water solution or ...glass cleaner. It is important to note that of the enclosure, front panel and flow cell can be cleaned on a weekly or monthly basis depending on a regular basis...described earlier in parts-per-million (ppm), periodically adjust the ORP setpoint. MAINTENANCE HCC 2000 CONTROLLER The HCC 2000 controller unit is important to maintain total alkalinity on bather load and other facilityspecific characteristics...
