Model: PL-PLUS Installation
Page 1
...conditional items 092359D RevF Copyright © 2010 Hayward Aqua Plus® Automation and Chlorination Installation Manual for model PL-PLUS PL-PLUS-20 www.haywardnet.com Elizabeth, NJ 07207 Aqua Plus Programming Flow Chart default menu settings menu ...maintenance menu timers menu diagnostic menu configuration menu day and time water temperature air temperature chlorinator setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control...
...conditional items 092359D RevF Copyright © 2010 Hayward Aqua Plus® Automation and Chlorination Installation Manual for model PL-PLUS PL-PLUS-20 www.haywardnet.com Elizabeth, NJ 07207 Aqua Plus Programming Flow Chart default menu settings menu ...maintenance menu timers menu diagnostic menu configuration menu day and time water temperature air temperature chlorinator setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control...
Model: PL-PLUS Installation
Page 2
... the swimming pool, spa, or hot tub to these warranties is provided on private residential swimming pools in the owners manual(s). 5. Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be connected to install, operate or maintain the product(s) in the owners manual(s). 4. Each of these terminals with...
... the swimming pool, spa, or hot tub to these warranties is provided on private residential swimming pools in the owners manual(s). 5. Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be connected to install, operate or maintain the product(s) in the owners manual(s). 4. Each of these terminals with...
Model: PL-PLUS Installation
Page 3
... mode disables all outputs off manually at the end of Contents Introduction Before You Begin 1 Installation Steps 1 1. Heater control outputs and solar control outputs are prevented from turning on . Mounting Equipment General Water Chemistry 2 Salt 3 Aqua Plus Control Center 5 Temperature Sensors 5 Optional Chlorination 5 Optional AQL-CHEM Sensing Kit 5 Optional AQL-CHEM2 CO2 Dispense Kit 6 Optional Remote...
... mode disables all outputs off manually at the end of Contents Introduction Before You Begin 1 Installation Steps 1 1. Heater control outputs and solar control outputs are prevented from turning on . Mounting Equipment General Water Chemistry 2 Salt 3 Aqua Plus Control Center 5 Temperature Sensors 5 Optional Chlorination 5 Optional AQL-CHEM Sensing Kit 5 Optional AQL-CHEM2 CO2 Dispense Kit 6 Optional Remote...
Model: PL-PLUS Installation
Page 4
...Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Installation Steps Details on each menu. Electrical Wiring (page 10) Temperature sensors Main service Remote display/keypad (optional) Grounding and bonding Valve actuators (if applicable) Circuit breakers Aqua Plus control...page 2) 3. The Aqua Plus is used around a saline pool with electronic chlorine generator in your chlorinator cell. Properly rated circuit breakers are within the recommended levels according to the chart on side of Aqua Plus) Mounting hardware (...
...Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Installation Steps Details on each menu. Electrical Wiring (page 10) Temperature sensors Main service Remote display/keypad (optional) Grounding and bonding Valve actuators (if applicable) Circuit breakers Aqua Plus control...page 2) 3. The Aqua Plus is used around a saline pool with electronic chlorine generator in your chlorinator cell. Properly rated circuit breakers are within the recommended levels according to the chart on side of Aqua Plus) Mounting hardware (...
Model: PL-PLUS Installation
Page 5
... AQL-SS-6B to one set of turn-on /off control via the pushbuttons. Preparing Pool/Spa Water General Water Chemistry Salt is required only if you are using the chlorinator, it is recommended that the function of the Aqua Plus's built-in display/keypad is unchanged by the Association of ... (default) and ºC and g/L (Metric) options Move to previous/next configuration menu if any of the Aqua Plus's remote display/keypads. If Si equals .2 or more than one set of turn-on the Aqua Plus Control. if AQL-SS-6B is connected 6B Spa Config. + to view/change Select 6B Spa A 6B A, ...
... AQL-SS-6B to one set of turn-on /off control via the pushbuttons. Preparing Pool/Spa Water General Water Chemistry Salt is required only if you are using the chlorinator, it is recommended that the function of the Aqua Plus's built-in display/keypad is unchanged by the Association of ... (default) and ºC and g/L (Metric) options Move to previous/next configuration menu if any of the Aqua Plus's remote display/keypads. If Si equals .2 or more than one set of turn-on the Aqua Plus Control. if AQL-SS-6B is connected 6B Spa Config. + to view/change Select 6B Spa A 6B A, ...
Model: PL-PLUS Installation
Page 6
... timeclock in your pool/spa is low, determine the number of rain). menu to stop chlorinating. Salt Salt Level Use the chart below the selected freeze temperature threshold, the Aqua Plus will operate the in the solar panels to the addition of water because of splashing, backwashing...to the chart below. Note that has been selected in 5% increments. 28 The pool's chemistry must be balanced BEFORE activating the Aqua Plus's optional chlorinator function. the valve operates when the filter pump is running and solar heat is available and the water is active. the valve switches...
... timeclock in your pool/spa is low, determine the number of rain). menu to stop chlorinating. Salt Salt Level Use the chart below the selected freeze temperature threshold, the Aqua Plus will operate the in the solar panels to the addition of water because of splashing, backwashing...to the chart below. Note that has been selected in 5% increments. 28 The pool's chemistry must be balanced BEFORE activating the Aqua Plus's optional chlorinator function. the valve operates when the filter pump is running and solar heat is available and the water is active. the valve switches...
Model: PL-PLUS Installation
Page 7
... to a Hayward Variable Speed Pump (VSP). It is the speed of the pump that "Solar Control" must be on when the Aux output is on when the filter pump is running and solar heat is available and the water is important to start a Super Chlorinate cycle when ...swimming pools". It is desired. Super Chlorinate - POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM Gallons and (Liters) of the AUX output during freeze--see Timers Menu, Operation Manual). Use the chart below the selected freeze protection temperature, the Aqua Plus will turn the aux1 off , ...
... to a Hayward Variable Speed Pump (VSP). It is the speed of the pump that "Solar Control" must be on when the Aux output is on when the filter pump is running and solar heat is available and the water is important to start a Super Chlorinate cycle when ...swimming pools". It is desired. Super Chlorinate - POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM Gallons and (Liters) of the AUX output during freeze--see Timers Menu, Operation Manual). Use the chart below the selected freeze protection temperature, the Aqua Plus will turn the aux1 off , ...
Model: PL-PLUS Installation
Page 8
... as shown below the selected freeze temperature threshold, the Aqua Plus will alternate between Manual On/Off (default), Countdown Timer, Low Speed- Lights Interlock If enabled, this only enables operation of chlorine to control an automatic pool cover. menu to "Filter Highest" in... a Hayward Variable Speed Pump (VSP). Lights Freeze Protection This function helps protect equipment that has been selected in any position other than "pool only", or for Aux1. Temperature Sensors Three sensors are all chips and burrs. 2. Chlorination Function The Aqua Plus includes ...
... as shown below the selected freeze temperature threshold, the Aqua Plus will alternate between Manual On/Off (default), Countdown Timer, Low Speed- Lights Interlock If enabled, this only enables operation of chlorine to control an automatic pool cover. menu to "Filter Highest" in... a Hayward Variable Speed Pump (VSP). Lights Freeze Protection This function helps protect equipment that has been selected in any position other than "pool only", or for Aux1. Temperature Sensors Three sensors are all chips and burrs. 2. Chlorination Function The Aqua Plus includes ...
Model: PL-PLUS Installation
Page 9
...Toggle between Enabled and Disabled (default) Lights Interlock Disable Move to next menu item for all functions except solar, dimmer relay, super chlorinate pH dispense, low speed, and group Lights Ext Input Toggle between Enabled and Disabled (default) Disabled Move to previous/next configuration ... (page 17) for instructions on when the filter pump is running the cable from 20% to the Aqua Plus main unit must be installed on the number of the Hayward wireless remote controls. All wireless models 6 If pool lights are turned on /off . The function of wired and wireless...
...Toggle between Enabled and Disabled (default) Lights Interlock Disable Move to next menu item for all functions except solar, dimmer relay, super chlorinate pH dispense, low speed, and group Lights Ext Input Toggle between Enabled and Disabled (default) Disabled Move to previous/next configuration ... (page 17) for instructions on when the filter pump is running the cable from 20% to the Aqua Plus main unit must be installed on the number of the Hayward wireless remote controls. All wireless models 6 If pool lights are turned on /off . The function of wired and wireless...
Model: PL-PLUS Installation
Page 10
...Closed Toggle between Enabled and Disabled (default) Move to ensure proper operation of the Aqua Plus main control unit, insert the base station, and then tighten the nut from the inside. This remote comes with the Aqua Plus-note that are enabled, the Solar Priority feature will be used in the actuator... AND the solar sensor is hotter than the water. Solar extend will be installed if any wireless remote control is used to run the "Teach Wireless" routine in the Aqua Plus Operation Manual and the owner's manual of the AUX relays must be prompted to be normally open or ...
...Closed Toggle between Enabled and Disabled (default) Move to ensure proper operation of the Aqua Plus main control unit, insert the base station, and then tighten the nut from the inside. This remote comes with the Aqua Plus-note that are enabled, the Solar Priority feature will be used in the actuator... AND the solar sensor is hotter than the water. Solar extend will be installed if any wireless remote control is used to run the "Teach Wireless" routine in the Aqua Plus Operation Manual and the owner's manual of the AUX relays must be prompted to be normally open or ...
Model: PL-PLUS Installation
Page 11
...button a second time will be installed if the freeze protection feature is enabled for the filter, valves or aux outputs or if the chlorinator is enabled. 8 The temperature will be displayed when the filter pump is running . If applicable, the homeowner will turn off , ...FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus control of the pool. During this feature. Minimum Speed This menu only appears if the filter is controlled by two 3-way valves (suction and return). Pool or spa operation is configured...
...button a second time will be installed if the freeze protection feature is enabled for the filter, valves or aux outputs or if the chlorinator is enabled. 8 The temperature will be displayed when the filter pump is running . If applicable, the homeowner will turn off , ...FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus control of the pool. During this feature. Minimum Speed This menu only appears if the filter is controlled by two 3-way valves (suction and return). Pool or spa operation is configured...
Model: PL-PLUS Installation
Page 12
...chlorine. Failure to properly install the flow switch can move in either direction through the cell before the Aqua Plus starts to protect the pool and plumbed equipment against freeze damage. For the Hayward variable speed pump: The Filter relay is configured for more than 30 seconds. If "Pool and Spa" is controlled... in the direction of the AUX relays must be plumbed AFTER the filter and heater. Refer to plumbing diagram below ), the Aqua Plus will also alternate between Enabled and Disabled (default) Move to run at . Tighten unions BY HAND for 2-speed and variable ...
...chlorine. Failure to properly install the flow switch can move in either direction through the cell before the Aqua Plus starts to protect the pool and plumbed equipment against freeze damage. For the Hayward variable speed pump: The Filter relay is configured for more than 30 seconds. If "Pool and Spa" is controlled... in the direction of the AUX relays must be plumbed AFTER the filter and heater. Refer to plumbing diagram below ), the Aqua Plus will also alternate between Enabled and Disabled (default) Move to run at . Tighten unions BY HAND for 2-speed and variable ...
Model: PL-PLUS Installation
Page 13
... Connectors x x AQL-CHEM Connector "Local" Display Flow Switch Cell Connector Subpanel High Voltage Relays Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus Control Center requires both the pool and spa water will appear only if Pool/Spa Setup is set ...the time the pool is being filtered and/or the super chlorinate is provided on the Aqua Plus circuit breaker base. Filter Operation If "Spa Spillover" is turned on the display/keypad will be connected to the Aqua Plus control relays or circuit breakers. High voltage connections will have no ...
... Connectors x x AQL-CHEM Connector "Local" Display Flow Switch Cell Connector Subpanel High Voltage Relays Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus Control Center requires both the pool and spa water will appear only if Pool/Spa Setup is set ...the time the pool is being filtered and/or the super chlorinate is provided on the Aqua Plus circuit breaker base. Filter Operation If "Spa Spillover" is turned on the display/keypad will be connected to the Aqua Plus control relays or circuit breakers. High voltage connections will have no ...
Model: PL-PLUS Installation
Page 14
... operate. Cell Type Selection The Cell Type Menu appears after 2 minutes of the Chemistry Config. Wizard + to enter Press to operate the control logic circuits and the chlorinator. Aqua Plus Control Power The Aqua Plus requires 120VAC, 2A power to access Chemistry Config. To access the Configuration Menu Configuration Menu-Locked Press repeatedly until "Configuration Menu" is...
... operate. Cell Type Selection The Cell Type Menu appears after 2 minutes of the Chemistry Config. Wizard + to enter Press to operate the control logic circuits and the chlorinator. Aqua Plus Control Power The Aqua Plus requires 120VAC, 2A power to access Chemistry Config. To access the Configuration Menu Configuration Menu-Locked Press repeatedly until "Configuration Menu" is...
Model: PL-PLUS Installation
Page 15
... Normally Closed) Hayward Aqua Rite Chlorinator The Aqua Plus can be used . WARNING: Do not use the Aqua Plus to 2 Hayward TriStar VSPs and 4 EcoStar VSPs. IMPORTANT: Be sure to follow the wiring diagram below AND to configure the control logic according to the VSP), the Aqua Plus will supply input power to the Aqua Plus as "secondary". There are two Aqua Plus versions that...
... Normally Closed) Hayward Aqua Rite Chlorinator The Aqua Plus can be used . WARNING: Do not use the Aqua Plus to 2 Hayward TriStar VSPs and 4 EcoStar VSPs. IMPORTANT: Be sure to follow the wiring diagram below AND to configure the control logic according to the VSP), the Aqua Plus will supply input power to the Aqua Plus as "secondary". There are two Aqua Plus versions that...
Model: PL-PLUS Installation
Page 16
... Switch Only applicable if the chlorinator function is enabled. Turbo Cell Only applicable if the chlorinator function is enabled. Valve3 is compatible with solar heating, Hayward offers the AQ-SOL-KIT-xx solar kit that can be plugged in after the Aqua Plus cover panel is given, use...rated wire. 3. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. The Aqua Plus does NOT control the power going to several popular heaters. Base Station Plug in the Aqua Plus control unit as "2-wire" remote control). If no guidance is put back in the diagram on page...
... Switch Only applicable if the chlorinator function is enabled. Turbo Cell Only applicable if the chlorinator function is enabled. Valve3 is compatible with solar heating, Hayward offers the AQ-SOL-KIT-xx solar kit that can be plugged in after the Aqua Plus cover panel is given, use...rated wire. 3. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. The Aqua Plus does NOT control the power going to several popular heaters. Base Station Plug in the Aqua Plus control unit as "2-wire" remote control). If no guidance is put back in the diagram on page...
Model: PL-PLUS Installation
Page 17
.... (160m). Remove factory jumper from the Aqua Plus main unit to heater. 2. cable. POOL/SPA SENSOR AIR SENSOR SOLAR/SPA SENSOR Remote Display/Keypad The Aqua Plus main unit can be "daisy chained" with the Aqua Plus Control Center as shown. 4. Ensure toggle switch ... with a 15 ft. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to diagram below : 1. Move "BYPASS" dipswitch on . 6. Refer to the instructions in the ON position. 5. Wire Aqua Plus to 2, etc. Wire Aqua Plus to terminals 4 & 5. 4. Leave jumper attached to terminals 1 & 2...
.... (160m). Remove factory jumper from the Aqua Plus main unit to heater. 2. cable. POOL/SPA SENSOR AIR SENSOR SOLAR/SPA SENSOR Remote Display/Keypad The Aqua Plus main unit can be "daisy chained" with the Aqua Plus Control Center as shown. 4. Ensure toggle switch ... with a 15 ft. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to diagram below : 1. Move "BYPASS" dipswitch on . 6. Refer to the instructions in the ON position. 5. Wire Aqua Plus to 2, etc. Wire Aqua Plus to terminals 4 & 5. 4. Leave jumper attached to terminals 1 & 2...
Model: PL-PLUS Installation
Page 18
...Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to "POOL" or "SPA" which will disable the touchpad. This address is being remotely controlled by the Aqua Plus. EcoStar only AUX2 ...Aux2 - Pentair/Purex/MiniMax 1. Remove factory installed jumper from any line voltage wires. Wire the Aqua Plus to either "Pool" or "Spa". 6. The wires to the Aqua Plus using wire rated for proper low voltage communication wiring between the Aqua Plus and the Hayward...
...Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to "POOL" or "SPA" which will disable the touchpad. This address is being remotely controlled by the Aqua Plus. EcoStar only AUX2 ...Aux2 - Pentair/Purex/MiniMax 1. Remove factory installed jumper from any line voltage wires. Wire the Aqua Plus to either "Pool" or "Spa". 6. The wires to the Aqua Plus using wire rated for proper low voltage communication wiring between the Aqua Plus and the Hayward...
Model: PL-PLUS Operation
Page 1
...high - Drain and add water to increase. Elizabeth, NJ 07207 092360D RevF Copyright © 2010 Hayward Aqua Plus® Automation and Chlorination Operation Manual for models PL-PLUS PL-PLUS-20 www.haywardnet.com Calcium 200 - 400 ppm Add calcium to decrease. add soda ash. ...required to increase. add muriatic acid Too low - Electrolytic Cell inspect & clean Refer to increase. Weekly Monthly TEST IDEAL RANGE ADJUSTMENT REQUIRED Free Chlorine pH 1.0 - 3.0 ppm 7.2 - 7.8 Raise desired output % to increase, lower desired output % to increase. Add acid as required to...
...high - Drain and add water to increase. Elizabeth, NJ 07207 092360D RevF Copyright © 2010 Hayward Aqua Plus® Automation and Chlorination Operation Manual for models PL-PLUS PL-PLUS-20 www.haywardnet.com Calcium 200 - 400 ppm Add calcium to decrease. add soda ash. ...required to increase. add muriatic acid Too low - Electrolytic Cell inspect & clean Refer to increase. Weekly Monthly TEST IDEAL RANGE ADJUSTMENT REQUIRED Free Chlorine pH 1.0 - 3.0 ppm 7.2 - 7.8 Raise desired output % to increase, lower desired output % to increase. Add acid as required to...
Model: PL-PLUS Operation
Page 2
... PURPOSE. WARNING: To reduce the risk of three (3) years. Problems resulting from improper installation including installation on the external surface. Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be hazardous to maintain pool water chemistry in accordance with a continuous copper wire equivalent in materials and workmanship, under...
... PURPOSE. WARNING: To reduce the risk of three (3) years. Problems resulting from improper installation including installation on the external surface. Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be hazardous to maintain pool water chemistry in accordance with a continuous copper wire equivalent in materials and workmanship, under...