Instruction Manual
Page 2
Power Cord Wrap J. Regulated Pressure Gauge D. Check Valve G. Pressure Switch K. Pump Oil Dipstick L. Air Intake Filter Fig. 1 K NOT A B STEP D G N F L M B C C I . Air Tank Pressure Gauge C. Pump Oil Drain Plug M. Pressure Regulator E. Quick Connects (if equipped) F. Motor Reset N. English Air Compressor A. Air Tank Drain Valve I A d J E E K A J N G M F L H Safety Valve H. On/Off Switch B.
Power Cord Wrap J. Regulated Pressure Gauge D. Check Valve G. Pressure Switch K. Pump Oil Dipstick L. Air Intake Filter Fig. 1 K NOT A B STEP D G N F L M B C C I . Air Tank Pressure Gauge C. Pump Oil Drain Plug M. Pressure Regulator E. Quick Connects (if equipped) F. Motor Reset N. English Air Compressor A. Air Tank Drain Valve I A d J E E K A J N G M F L H Safety Valve H. On/Off Switch B.
Instruction Manual
Page 5
... additional length of treating air to all applicable local and federal codes prior to prevent it • Air obtained directly from the compressor should never be properly installed. The air stream may be capable of hose may contain carbon monoxide, toxic vapors, or solid particles...conjunction with flammable vapors, they may ignite, causing fire or explosion. • Restricting any confined area. • Unattended operation of the compressor ventilation openings will cause serious overheating and could result in an open area at least 20 feet (6.1 m) away from the air tank. ...
... additional length of treating air to all applicable local and federal codes prior to prevent it • Air obtained directly from the compressor should never be properly installed. The air stream may be capable of hose may contain carbon monoxide, toxic vapors, or solid particles...conjunction with flammable vapors, they may ignite, causing fire or explosion. • Restricting any confined area. • Unattended operation of the compressor ventilation openings will cause serious overheating and could result in an open area at least 20 feet (6.1 m) away from the air tank. ...
Instruction Manual
Page 6
...state pressure vessels inspector, look under the Division of Labor and Industries in the government section of a phone book or call 1-800-4-DeWALT for units with air tanks greater than 6 inch diameter) according to ASME Section VIII, Div. 1 rules. The following conditions could... such as paint, paint solvents, paint remover, insecticides, weed killers, may be inspected once every two years. To find your Air Compressor is designed to alter the factory set operating pressures. Always use certified safety equipment: OSHA/MSHA/NIOSH respiratory protection designed for the ...
...state pressure vessels inspector, look under the Division of Labor and Industries in the government section of a phone book or call 1-800-4-DeWALT for units with air tanks greater than 6 inch diameter) according to ASME Section VIII, Div. 1 rules. The following conditions could... such as paint, paint solvents, paint remover, insecticides, weed killers, may be inspected once every two years. To find your Air Compressor is designed to alter the factory set operating pressures. Always use certified safety equipment: OSHA/MSHA/NIOSH respiratory protection designed for the ...
Instruction Manual
Page 7
... or in wet conditions. • Never operate compressor with protective covers removed or damaged. • Any electrical wiring or repairs required on this product should be performed by a DeWALT factory service center or a DeWALT authorized service center in accordance with side shields when... using the compressor. • Never point any nozzle or sprayer toward any other electrically powered device,...
... or in wet conditions. • Never operate compressor with protective covers removed or damaged. • Any electrical wiring or repairs required on this product should be performed by a DeWALT factory service center or a DeWALT authorized service center in accordance with side shields when... using the compressor. • Never point any nozzle or sprayer toward any other electrically powered device,...
Instruction Manual
Page 8
...and can result in serious burns. • Never touch any exposed metal parts on this product should be performed by a DeWALT factory service center or a DeWALT authorized service center. WARNING: Risk of Unsafe Operation What can happen How to prevent it • Touching exposed metal such ...What can happen How to prevent it • Moving parts such as the compressor head, engine head, engine exhaust or outlet tubes, can result in serious injury. • Any repairs required on compressor during or immediately after operation. • Do not reach around protective shrouds or...
...and can result in serious burns. • Never touch any exposed metal parts on this product should be performed by a DeWALT factory service center or a DeWALT authorized service center. WARNING: Risk of Unsafe Operation What can happen How to prevent it • Touching exposed metal such ...What can happen How to prevent it • Moving parts such as the compressor head, engine head, engine exhaust or outlet tubes, can result in serious injury. • Any repairs required on compressor during or immediately after operation. • Do not reach around protective shrouds or...
Instruction Manual
Page 9
...The pressure release valve allows the motor to remain inside the air tank. Check Valve When the air compressor is operating, the check valve (F) is shut off the air compressor at its cut-out pressure setting, the safety valve (G) will be heard leaking when the motor is ... risk from this valve for a few seconds. G J A WARNING: RISK OF FALLING What can happen How to prevent it • A portable compressor can happen How to prevent it • Under some conditions and duration of the pressure switch, is designed to hearing loss. • Always wear certified...
...The pressure release valve allows the motor to remain inside the air tank. Check Valve When the air compressor is operating, the check valve (F) is shut off the air compressor at its cut-out pressure setting, the safety valve (G) will be heard leaking when the motor is ... risk from this valve for a few seconds. G J A WARNING: RISK OF FALLING What can happen How to prevent it • A portable compressor can happen How to prevent it • Under some conditions and duration of the pressure switch, is designed to hearing loss. • Always wear certified...
Instruction Manual
Page 10
... available E at the air outlet. The two quick connect bodies allow the use . See Draining Air Tank under Maintenance. Air Compressor Pump The pump compresses air into the air tank. INSTALLATION Assembly Installing Hoses Warning: Risk of quick connect plugs: Industrial, automotive,... of oil in the OFF position. Motor Overload Protector This motor has a manual thermal overload protector. Check pump oil daily, see Compressor Pump Oil under Maintenance. Universal Quick Connect BodIES (if equipped) The universal quick connect body (E) accepts the three most popular styles ...
... available E at the air outlet. The two quick connect bodies allow the use . See Draining Air Tank under Maintenance. Air Compressor Pump The pump compresses air into the air tank. INSTALLATION Assembly Installing Hoses Warning: Risk of quick connect plugs: Industrial, automotive,... of oil in the OFF position. Motor Overload Protector This motor has a manual thermal overload protector. Check pump oil daily, see Compressor Pump Oil under Maintenance. Universal Quick Connect BodIES (if equipped) The universal quick connect body (E) accepts the three most popular styles ...
Instruction Manual
Page 11
...in correctly. Disconnecting Hoses Warning: Risk of unsafe operation. Lubrication and Oil CAUTION: The compressor was shipped without first adding oil to testing and does not mean the pump contains oil. Use DeWalt synthetic oil only. 1. In the event of a short circuit, grounding reduces the ...risk of the air compressor. The portable air compressor is seated. Do not use . Pull coupler on hose. Serious damage can...
...in correctly. Disconnecting Hoses Warning: Risk of unsafe operation. Lubrication and Oil CAUTION: The compressor was shipped without first adding oil to testing and does not mean the pump contains oil. Use DeWalt synthetic oil only. 1. In the event of a short circuit, grounding reduces the ...risk of the air compressor. The portable air compressor is seated. Do not use . Pull coupler on hose. Serious damage can...
Instruction Manual
Page 12
... to operate it may clog the intake filter and valves, causing inefficient operation. Location Place the air compressor in your area. Noise Considerations Consult local officials for assistance. 12 Contact a DeWALT service center or call 1-800-4-DeWALT for information regarding acceptable noise levels in a clean, dry and well ventilated area at least 12...
... to operate it may clog the intake filter and valves, causing inefficient operation. Location Place the air compressor in your area. Noise Considerations Consult local officials for assistance. 12 Contact a DeWALT service center or call 1-800-4-DeWALT for information regarding acceptable noise levels in a clean, dry and well ventilated area at least 12...
Instruction Manual
Page 13
...of unsafe operation. WARNING: Risk of bursting. See Voltage and Circuit Protection under Maintenance. 4. Do not use caution when carrying compressor to avoid a loss of unsafe operation. Break-in Procedure Warning: Serious damage may result if the following break-in a vehicle,... safety valve (G) is not responsible for the first time and when the check valve or a compressor pump/motor has been replaced. 1. DeWALT is functioning properly, see Compressor Pump Oil under Maintenance. Check pump oil level, see Checking Safety Valve under Installation. 13 Ensure...
...of unsafe operation. WARNING: Risk of bursting. See Voltage and Circuit Protection under Maintenance. 4. Do not use caution when carrying compressor to avoid a loss of unsafe operation. Break-in Procedure Warning: Serious damage may result if the following break-in a vehicle,... safety valve (G) is not responsible for the first time and when the check valve or a compressor pump/motor has been replaced. 1. DeWALT is functioning properly, see Compressor Pump Oil under Maintenance. Check pump oil level, see Checking Safety Valve under Installation. 13 Ensure...
Instruction Manual
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... 20 minutes. 6. NOTE: Any service operations not included in air tank. English 3. The compressor will condense in this section should be performed by turning clockwise. After 20 minutes, close the drain valve by a DeWALT factory service center or a DeWALT authorized service center. 14 The tank will corrode and weaken the air tank causing...
... 20 minutes. 6. NOTE: Any service operations not included in air tank. English 3. The compressor will condense in this section should be performed by turning clockwise. After 20 minutes, close the drain valve by a DeWALT factory service center or a DeWALT authorized service center. 14 The tank will corrode and weaken the air tank causing...
Instruction Manual
Page 15
...in filter base. 8. Ensure exhaust outlet points down. CAUTION: Risk of soapy water around joints. Risk from unit. 4. Before starting compressor, pull the ring on the safety valve to cool. 3. Carefully pry filter top from filter base. 6. Replace if needed. English Maintenance...out, look for air leaks apply a solution of unsafe operation. Allow compressor to cool prior to filter base. 9. Thereafter, when using DeWALT synthetic compressor oil, change oil every 200 hours of drain. While compressor is loud when draining. 15 Risk of bursting. Warning: Risk of ...
...in filter base. 8. Ensure exhaust outlet points down. CAUTION: Risk of soapy water around joints. Risk from unit. 4. Before starting compressor, pull the ring on the safety valve to cool. 3. Carefully pry filter top from filter base. 6. Replace if needed. English Maintenance...out, look for air leaks apply a solution of unsafe operation. Allow compressor to cool prior to filter base. 9. Thereafter, when using DeWALT synthetic compressor oil, change oil every 200 hours of drain. While compressor is loud when draining. 15 Risk of bursting. Warning: Risk of ...
Instruction Manual
Page 16
Warning: Risk of unsafe operation. If not drained, water will cause premature compressor failure. Ensure On/Off switch is in the OFF position. 2. If the oil is below lower mark, add DeWalt synthetic oil and follow Steps 4 - 6. CAUTION: Risk of bursting. Drain air tank.... 5. Ensure On/Off switch is in the OFF position. 2. Drain air tank daily. Allow compressor to cool prior to servicing. 1. Remove dipstick (K) and...
Warning: Risk of unsafe operation. If not drained, water will cause premature compressor failure. Ensure On/Off switch is in the OFF position. 2. If the oil is below lower mark, add DeWalt synthetic oil and follow Steps 4 - 6. CAUTION: Risk of bursting. Drain air tank.... 5. Ensure On/Off switch is in the OFF position. 2. Drain air tank daily. Allow compressor to cool prior to servicing. 1. Remove dipstick (K) and...
Instruction Manual
Page 17
... with this tool could be performed by others. Full One Year Warranty DeWalt heavy duty industrial tools are warranted for one year from your tool are missing, call 1-800-4-DeWALT. For warranty repair information, call 1-800-4-DeWALT for use with DeWALT synthetic compressor oil. 11. Fill pump with your local dealer or authorized service center...
... with this tool could be performed by others. Full One Year Warranty DeWalt heavy duty industrial tools are warranted for one year from your tool are missing, call 1-800-4-DeWALT. For warranty repair information, call 1-800-4-DeWALT for use with DeWALT synthetic compressor oil. 11. Fill pump with your local dealer or authorized service center...
Instruction Manual
Page 18
...the air tank begins to run more of running continuously. Cut-In Pressure: While the motor is off , protecting your air compressor, it is , the air compressor pump should not run , air pressure in any given hour. 18 It builds to a certain high pressure before the motor ... by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety. PSI: Pounds per minute. Duty Cycle: This air compressor pump is called cut -in pressure. SCFM: Standard cubic feet per minute; When the tank pressure drops to outlet. Cut-Out Pressure:...
...the air tank begins to run more of running continuously. Cut-In Pressure: While the motor is off , protecting your air compressor, it is , the air compressor pump should not run , air pressure in any given hour. 18 It builds to a certain high pressure before the motor ... by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety. PSI: Pounds per minute. Duty Cycle: This air compressor pump is called cut -in pressure. SCFM: Standard cubic feet per minute; When the tank pressure drops to outlet. Cut-Out Pressure:...
Instruction Manual
Page 19
...Air leaks from safety valve...6 Knocking Noise...6,16,17 Pressure reading on the regulated pressure gauge drops when an accessory is used 7 Compressor is not supplying enough air to operate accessories 8,9,10,11,12,15 Regulator knob has continuous air leak 13 Regulator will not ... off motor when compressor Set the On/Off switch to OFF, if the unit does not shut reaches cut-out pressure off contact a DeWALT factory service center or a DeWALT authorized service center. 2 Pressure switch cut-out too high Contact a DeWALT factory service center or a DeWALT authorized service center....
...Air leaks from safety valve...6 Knocking Noise...6,16,17 Pressure reading on the regulated pressure gauge drops when an accessory is used 7 Compressor is not supplying enough air to operate accessories 8,9,10,11,12,15 Regulator knob has continuous air leak 13 Regulator will not ... off motor when compressor Set the On/Off switch to OFF, if the unit does not shut reaches cut-out pressure off contact a DeWALT factory service center or a DeWALT authorized service center. 2 Pressure switch cut-out too high Contact a DeWALT factory service center or a DeWALT authorized service center....
Instruction Manual
Page 20
... otherwise modify air tank or it must be replaced. Contact a DeWALT factory service center or a DeWALT authorized service center. It is normal for accessory 10 Hole in Regulator under flow conditions while accessory is being used 8 Prolonged excessive use of air 9 Compressor is not large enough for some pressure drop to occur when... must be heard escaping. Check fittings with soapy water solution. Do Not Overtighten. Warning: Risk of air usage. Operate safety valve manually by your air compressor, a larger compressor is excessive. Replace air hose.
... otherwise modify air tank or it must be replaced. Contact a DeWALT factory service center or a DeWALT authorized service center. It is normal for accessory 10 Hole in Regulator under flow conditions while accessory is being used 8 Prolonged excessive use of air 9 Compressor is not large enough for some pressure drop to occur when... must be heard escaping. Check fittings with soapy water solution. Do Not Overtighten. Warning: Risk of air usage. Operate safety valve manually by your air compressor, a larger compressor is excessive. Replace air hose.
Instruction Manual
Page 21
... replace air intake filter Add DeWALT synthetic compressor oil to pump. Contact a DeWALT factory service center or a DeWALT authorized service center. Drain oil and refill pump with DeWALT synthetic compressor oil. Check for proper gauge wire and cord length. Contact a DeWALT factory service center or a DeWALT authorized service center. Contact a DeWALT factory service center or a DeWALT authorized service center. Do...
... replace air intake filter Add DeWALT synthetic compressor oil to pump. Contact a DeWALT factory service center or a DeWALT authorized service center. Drain oil and refill pump with DeWALT synthetic compressor oil. Check for proper gauge wire and cord length. Contact a DeWALT factory service center or a DeWALT authorized service center. Contact a DeWALT factory service center or a DeWALT authorized service center. Do...
Instruction Manual
Page 22
.... Check for low voltage conditions and/or proper extension cord. 4. Use only a time delay fuse. 3. Contact a DeWALT factory service center or a DeWALT authorized service center. 22 Disconnect the other electrical appliances from circuit or operate the compressor on pressure switch has not unloaded head pressure POSSIBLE SOLUTION 1. Motor will start automatically when tank...
.... Check for low voltage conditions and/or proper extension cord. 4. Use only a time delay fuse. 3. Contact a DeWALT factory service center or a DeWALT authorized service center. 22 Disconnect the other electrical appliances from circuit or operate the compressor on pressure switch has not unloaded head pressure POSSIBLE SOLUTION 1. Motor will start automatically when tank...