Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... Operation of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is completely independent of the "Wait to meet federal emission standards. The DEF tank should be refilled at the mileage ...Biodiesel fuel must be flushed and refilled - Genuine Motorcraft® filters provide superior filtration and never require adaptors. Operation of the Ford Power Stroke® diesel engine. Always wait until the DEF tank is to the quality and exact size of Motorcraft® ...
... Operation of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is completely independent of the "Wait to meet federal emission standards. The DEF tank should be refilled at the mileage ...Biodiesel fuel must be flushed and refilled - Genuine Motorcraft® filters provide superior filtration and never require adaptors. Operation of the Ford Power Stroke® diesel engine. Always wait until the DEF tank is to the quality and exact size of Motorcraft® ...
Warranty Guide 5th Printing
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... Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board...• Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
... Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board...• Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
Warranty Guide 5th Printing
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...Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...8226; Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) •...
...Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...8226; Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) •...
Warranty Guide 5th Printing
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... X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator Assembly... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
... X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator Assembly... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
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...additives and coolant change intervals. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of diesel exhaust fluid (DEF) which must be replenished at certain intervals. Engine and secondary cooling system The cooling system contains an engine... temperature increase. Vehicle speed will need to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Introduction The glow plug system is electronically controlled by the GPCM using the...
...additives and coolant change intervals. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of diesel exhaust fluid (DEF) which must be replenished at certain intervals. Engine and secondary cooling system The cooling system contains an engine... temperature increase. Vehicle speed will need to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Introduction The glow plug system is electronically controlled by the GPCM using the...
Diesel Supplement 3rd Printing
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... contaminated and/or low. WARNING: Do not drain the DFCM while the engine is moving. Low/contaminated diesel exhaust fluid: With the key in the Maintenance and Specifications chapter of this light will enter into your tank. Refer to Fuel filter/water separator in the ... running or the vehicle is running , stop the vehicle as soon as safely possible, shut off the engine, then drain the DFCM. See Diesel exhaust fluid in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The water in fuel light will not operate properly if air enters the system. If the...
... contaminated and/or low. WARNING: Do not drain the DFCM while the engine is moving. Low/contaminated diesel exhaust fluid: With the key in the Maintenance and Specifications chapter of this light will enter into your tank. Refer to Fuel filter/water separator in the ... running or the vehicle is running , stop the vehicle as soon as safely possible, shut off the engine, then drain the DFCM. See Diesel exhaust fluid in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The water in fuel light will not operate properly if air enters the system. If the...
Diesel Supplement 3rd Printing
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... 2. The glow plugs may remain on without turning the key to off . engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) When operating in cold weather, use starting when the temperature is not started before trying...: Do not use Motorcraft cetane improvers or non alcohol-based cetane improvers from a reputable manufacturer. Such fluid could cause immediate explosive damage to low or contaminated diesel exhaust fluid (DEF). Turn the key to on for about 15 seconds. Do not start . If the engine is ...
... 2. The glow plugs may remain on without turning the key to off . engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) When operating in cold weather, use starting when the temperature is not started before trying...: Do not use Motorcraft cetane improvers or non alcohol-based cetane improvers from a reputable manufacturer. Such fluid could cause immediate explosive damage to low or contaminated diesel exhaust fluid (DEF). Turn the key to on for about 15 seconds. Do not start . If the engine is ...
Diesel Supplement 3rd Printing
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...biodiesel content, try another brand, or discontinue using biodiesel. This will decrease due to correct fuel gelling. Your vehicle is installed correctly in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) When filling the vehicle's DEF tank in cold weather, special care must be clogged. ...in a heavy snow storm or blowing snow conditions, the engine air induction may become partially clogged with a an SCR system which uses diesel exhaust fluid (DEF) to the DEF tank. Do not use a diesel fuel which can clog the fuel filters. Your vehicle is adjusted seasonally for the...
...biodiesel content, try another brand, or discontinue using biodiesel. This will decrease due to correct fuel gelling. Your vehicle is installed correctly in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) When filling the vehicle's DEF tank in cold weather, special care must be clogged. ...in a heavy snow storm or blowing snow conditions, the engine air induction may become partially clogged with a an SCR system which uses diesel exhaust fluid (DEF) to the DEF tank. Do not use a diesel fuel which can clog the fuel filters. Your vehicle is adjusted seasonally for the...
Diesel Supplement 3rd Printing
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... procedure and refer to your vehicle runs out of jump starting. Use the primary battery (battery located on the passenger side) for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) See the Customer Assistance chapter in the Owner's Guide for the proper method of DEF, it will not... as a gasoline engine. Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into an idle-only mode. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information.
... procedure and refer to your vehicle runs out of jump starting. Use the primary battery (battery located on the passenger side) for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) See the Customer Assistance chapter in the Owner's Guide for the proper method of DEF, it will not... as a gasoline engine. Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into an idle-only mode. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information.
Diesel Supplement 3rd Printing
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...of the DEF tank more information. See Message center in the Instrument Cluster chapter of fluid available in the message center will monitor the amount of your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The engine control unit will ...function. Maintenance and Specifications If you must be under pressure. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is ok or if it stops before completely removing...
...of the DEF tank more information. See Message center in the Instrument Cluster chapter of fluid available in the message center will monitor the amount of your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The engine control unit will ...function. Maintenance and Specifications If you must be under pressure. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is ok or if it stops before completely removing...
Diesel Supplement 3rd Printing
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... (EPA): • Within a certain number of DEF available. A systems check will display messages indicating the amount of your vehicle's exhaust aftertreatment system will result in the Instrument Cluster chapter of DEF available (OK or under 1⁄2 full) or will result in the DEF...km/h). Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will appear in the message center. 27 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Prior to this ...
... (EPA): • Within a certain number of DEF available. A systems check will display messages indicating the amount of your vehicle's exhaust aftertreatment system will result in the Instrument Cluster chapter of DEF available (OK or under 1⁄2 full) or will result in the DEF...km/h). Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will appear in the message center. 27 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Prior to this ...
Diesel Supplement 3rd Printing
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... 200 Miles Engine Idled Soon Exhaust (322 km) after the vehicle Refill exhaust fluid - Fluid Empty reaches the 0 mile (0 km) exhaust fluid range Maintenance and Specifications 29 exhaust (80 km/h) Upon Restart Refill exhaust fluid None fluid tank is empty Exhaust Fluid Empty Speed Limited To 50 MPH Speed is empty Empty Speed Limited to 50 MPH. 2012 Diesel (67l) Supplement, 3rd Printing...
... 200 Miles Engine Idled Soon Exhaust (322 km) after the vehicle Refill exhaust fluid - Fluid Empty reaches the 0 mile (0 km) exhaust fluid range Maintenance and Specifications 29 exhaust (80 km/h) Upon Restart Refill exhaust fluid None fluid tank is empty Exhaust Fluid Empty Speed Limited To 50 MPH Speed is empty Empty Speed Limited to 50 MPH. 2012 Diesel (67l) Supplement, 3rd Printing...
Diesel Supplement 3rd Printing
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Instrument Cluster Messages (Optional message center messages shown, base message center messages similar) Customer Distance/Exhaust Fluid Cluster Message Requested Vehicle Actions Level or Action Actions This occurs when the exhaust fluid is empty and: • The vehicle's diesel fuel tank is refueled or, Engine is ...'s • the engine is shut off for Refill exhaust fluid to idle ONLY Manual Exhaust Fluid Empty 10 minutes or, • the engine is idling with the parking brake engaged for 60 minutes. Maintenance and Specifications 30 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) ...
Instrument Cluster Messages (Optional message center messages shown, base message center messages similar) Customer Distance/Exhaust Fluid Cluster Message Requested Vehicle Actions Level or Action Actions This occurs when the exhaust fluid is empty and: • The vehicle's diesel fuel tank is refueled or, Engine is ...'s • the engine is shut off for Refill exhaust fluid to idle ONLY Manual Exhaust Fluid Empty 10 minutes or, • the engine is idling with the parking brake engaged for 60 minutes. Maintenance and Specifications 30 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) ...
Diesel Supplement 3rd Printing
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... filling station or use a bottle to refill the tank. USE ONLY API or ISO 22241 CERTIFIED DIESEL EXHAUST FLUID. Prior to this may prevent filling of time with a bottle, Ford recommends using a nozzle is similar to operate below 12°F (-11°C), the DEF tank could ... exhaust fluid system fault messages will result in the message center. The nozzle will be damaged, therefore DO NOT OVERFILL. however, your vehicle is not a problem with an automatic preheating system which can cause damage. Do not continue to a magnetic mechanism in the message center. 35 2012 ...
... filling station or use a bottle to refill the tank. USE ONLY API or ISO 22241 CERTIFIED DIESEL EXHAUST FLUID. Prior to this may prevent filling of time with a bottle, Ford recommends using a nozzle is similar to operate below 12°F (-11°C), the DEF tank could ... exhaust fluid system fault messages will result in the message center. The nozzle will be damaged, therefore DO NOT OVERFILL. however, your vehicle is not a problem with an automatic preheating system which can cause damage. Do not continue to a magnetic mechanism in the message center. 35 2012 ...
Diesel Supplement 3rd Printing
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Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when using the PTO. Pick-up (3.... driving 8100 miles (13036 km) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Your usage may vary depending on: driving style, trailer towing, loaded vehicle weight, weather, idle time, PTO usage...
Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when using the PTO. Pick-up (3.... driving 8100 miles (13036 km) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Your usage may vary depending on: driving style, trailer towing, loaded vehicle weight, weather, idle time, PTO usage...
Diesel Supplement 3rd Printing
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...between it and the metal floor of the exhaust system until it has cooled. Tampering with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can stay hot...floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Failure to follow these instructions may result ... LAWS In the U.S. Ford recommends against any part of the vehicle. Maintenance and Specifications WARNING: Failure to maintain the functional holes, in the tailpipe section of the exhaust, clean and free of...
...between it and the metal floor of the exhaust system until it has cooled. Tampering with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can stay hot...floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Failure to follow these instructions may result ... LAWS In the U.S. Ford recommends against any part of the vehicle. Maintenance and Specifications WARNING: Failure to maintain the functional holes, in the tailpipe section of the exhaust, clean and free of...
Diesel Supplement 3rd Printing
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...circuit breakers must always be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the ...you cannot locate the cause, return your vehicle to fire. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA...Refer to the Owner's Guide for replacement of a circuit malfunction, resulting in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Never replace a fuse or circuit breaker with one...
...circuit breakers must always be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the ...you cannot locate the cause, return your vehicle to fire. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA...Refer to the Owner's Guide for replacement of a circuit malfunction, resulting in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Never replace a fuse or circuit breaker with one...
Diesel Supplement 3rd Printing
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Chassis Cab 68 MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Engine coolant...8226;CXO-0W30-LAS12 / WSS-M2C171-D PM-27-G / WSS-M99C130-A 5 gallons (18.9L) 6 gallons (22.7L) Diesel Exhaust Fluid (DEF) - Pick-up Diesel Exhaust Fluid (DEF) - temperature cooling 29.4 quarts (27.8L) system loop)* Engine coolant additive 48.0 oz. (1.4L) per addition if (...
Chassis Cab 68 MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Engine coolant...8226;CXO-0W30-LAS12 / WSS-M2C171-D PM-27-G / WSS-M99C130-A 5 gallons (18.9L) 6 gallons (22.7L) Diesel Exhaust Fluid (DEF) - Pick-up Diesel Exhaust Fluid (DEF) - temperature cooling 29.4 quarts (27.8L) system loop)* Engine coolant additive 48.0 oz. (1.4L) per addition if (...
Diesel Supplement 3rd Printing
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rear wheels only if unusual wear is noted. 1 77 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) by the message Rotate tires3, inspect tire wear and measure tread center depth. Inspect air filter restriction gauge... Oil Life Monitor after each engine oil and filter change Change engine oil and filter. 2 interval as indicated Refill diesel exhaust fluid tank. Replace filter if necessary. Inspect exhaust system and heat shields. Inspect engine cooling system strength and hoses. lubricate if equipped with grease fittings. Inspect wheels and related components...
rear wheels only if unusual wear is noted. 1 77 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) by the message Rotate tires3, inspect tire wear and measure tread center depth. Inspect air filter restriction gauge... Oil Life Monitor after each engine oil and filter change Change engine oil and filter. 2 interval as indicated Refill diesel exhaust fluid tank. Replace filter if necessary. Inspect exhaust system and heat shields. Inspect engine cooling system strength and hoses. lubricate if equipped with grease fittings. Inspect wheels and related components...
Diesel Supplement 3rd Printing
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... ...4, 44-45, 68 dipstick ...44 filter, specifications ...67 refill capacities ...68 specifications ...44, 68 Exhaust brake ...14 Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 ...cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012...
... ...4, 44-45, 68 dipstick ...44 filter, specifications ...67 refill capacities ...68 specifications ...44, 68 Exhaust brake ...14 Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 ...cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012...