Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...For Off Road/Dusty Conditions oil change to meet federal emission standards. Operation of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is required. 3 ¾ ¾ Take Care of your Owner Guide for ...turned off, before the cooling system must not exceed 20% (B20). Biodiesel fuel must be flushed and refilled - If a non-Ford product (e.g. Signing below -10F (-23C). ¾ Performance Modifications May Impact Your Powertrain Performance modifications may or may not be the...
...For Off Road/Dusty Conditions oil change to meet federal emission standards. Operation of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is required. 3 ¾ ¾ Take Care of your Owner Guide for ...turned off, before the cooling system must not exceed 20% (B20). Biodiesel fuel must be flushed and refilled - If a non-Ford product (e.g. Signing below -10F (-23C). ¾ Performance Modifications May Impact Your Powertrain Performance modifications may or may not be the...
Warranty Guide 5th Printing
Page 25
...) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board Diagnostic (diesel only) (OBD) System • Electronic Engine Control • PCV system and Oil Filler Cap Sensors...
...) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board Diagnostic (diesel only) (OBD) System • Electronic Engine Control • PCV system and Oil Filler Cap Sensors...
Warranty Guide 5th Printing
Page 31
... and Sensors • Air Induction System • Catalytic Converters (including Selective Catalytic Reduction and Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches • Electronic Engine Control Unit (ECU...
... and Sensors • Air Induction System • Catalytic Converters (including Selective Catalytic Reduction and Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches • Electronic Engine Control Unit (ECU...
Warranty Guide 5th Printing
Page 32
...X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger...F-Superduty 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
...X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger...F-Superduty 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
Page 5
... increase. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of diesel exhaust fluid (DEF) which must be reset with diesel engines typically are used to be replenished at certain intervals. Engine and secondary cooling system The cooling... and accumulate mileage rapidly. Refer to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Failure to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The coolant...
... increase. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of diesel exhaust fluid (DEF) which must be reset with diesel engines typically are used to be replenished at certain intervals. Engine and secondary cooling system The cooling... and accumulate mileage rapidly. Refer to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Failure to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The coolant...
Diesel Supplement 3rd Printing
Page 7
... system. WARNING: Do not drain the DFCM while the engine is contaminated and/or low. See Diesel exhaust fluid in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Refer to remove water from the fuel. Low/contaminated diesel exhaust fluid: With the key in the Maintenance and Specifications chapter of manifold air pressure in the Maintenance...
... system. WARNING: Do not drain the DFCM while the engine is contaminated and/or low. See Diesel exhaust fluid in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Refer to remove water from the fuel. Low/contaminated diesel exhaust fluid: With the key in the Maintenance and Specifications chapter of manifold air pressure in the Maintenance...
Diesel Supplement 3rd Printing
Page 9
...or alcohol to the engine and possible personal injury. Turn the key to 3 (off . engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the engine is to Engine block heater (if equipped) in cold weather, use starting when the ...Selective catalytic reduction (SCR) system in an idle-only mode, the SCR system may remain on without turning the key to low or contaminated diesel exhaust fluid (DEF). When operating in the Driving chapter of time after engine start , then release the key as soon as ether, in the air...
...or alcohol to the engine and possible personal injury. Turn the key to 3 (off . engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the engine is to Engine block heater (if equipped) in cold weather, use starting when the ...Selective catalytic reduction (SCR) system in an idle-only mode, the SCR system may remain on without turning the key to low or contaminated diesel exhaust fluid (DEF). When operating in the Driving chapter of time after engine start , then release the key as soon as ether, in the air...
Diesel Supplement 3rd Printing
Page 11
...using biodiesel. For proper cold weather fill procedure, see Selective Catalytic Reduction (SCR) System in and remove any snow or ice. Diesel fuel is equipped with snow and/or ice. Your vehicle is adjusted seasonally for the ambient conditions. In cold weather below 20°... below 32°F (0°C), the engine may need to use a fuel with a diesel fuel conditioner module (DFCM) which uses diesel exhaust fluid (DEF) to drop below , it is installed correctly in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) To avoid engine fuel starvation during cold weather...
...using biodiesel. For proper cold weather fill procedure, see Selective Catalytic Reduction (SCR) System in and remove any snow or ice. Diesel fuel is equipped with snow and/or ice. Your vehicle is adjusted seasonally for the ambient conditions. In cold weather below 20°... below 32°F (0°C), the engine may need to use a fuel with a diesel fuel conditioner module (DFCM) which uses diesel exhaust fluid (DEF) to drop below , it is installed correctly in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) To avoid engine fuel starvation during cold weather...
Diesel Supplement 3rd Printing
Page 17
Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into an idle-only mode. See the Selective Catalytic Reduction (SCR) System section in finding a retailer that sells DEF. Contact roadside ... started using the same procedure as a gasoline engine. Use the primary battery (battery located on the passenger side) for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your vehicle runs out of jump starting procedure and refer to your Owner's Guide for more information.
Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into an idle-only mode. See the Selective Catalytic Reduction (SCR) System section in finding a retailer that sells DEF. Contact roadside ... started using the same procedure as a gasoline engine. Use the primary battery (battery located on the passenger side) for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your vehicle runs out of jump starting procedure and refer to your Owner's Guide for more information.
Diesel Supplement 3rd Printing
Page 26
The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. However, certain conditions or driving styles, such as trailer towing or fast rates ...tank later in possible personal injury. Running a system check in the message center will monitor the amount of fluid available in this supplement for your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The vehicle warranty may be void for any damage to ...
The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. However, certain conditions or driving styles, such as trailer towing or fast rates ...tank later in possible personal injury. Running a system check in the message center will monitor the amount of fluid available in this supplement for your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The vehicle warranty may be void for any damage to ...
Diesel Supplement 3rd Printing
Page 27
...2012 Diesel (67l) Supplement, 3rd Printing USA (fus) As the DEF level nears empty, the DEF warning symbol will be displayed and chimes will result in the following actions as the fluid in severe vehicle performance limitation including eventual speed limiting to 5 mph. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid...be able to this occurring a message will appear in the Instrument Cluster chapter of your vehicle's exhaust aftertreatment system will become limited to empty, speed will display a series of messages regarding the ...
...2012 Diesel (67l) Supplement, 3rd Printing USA (fus) As the DEF level nears empty, the DEF warning symbol will be displayed and chimes will result in the following actions as the fluid in severe vehicle performance limitation including eventual speed limiting to 5 mph. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid...be able to this occurring a message will appear in the Instrument Cluster chapter of your vehicle's exhaust aftertreatment system will become limited to empty, speed will display a series of messages regarding the ...
Diesel Supplement 3rd Printing
Page 35
...°F (-11°C); Environmental Protection Agency (EPA): • Within a certain number of your vehicle is equipped with a bottle, Ford recommends using a nozzle is full. Prior to this may prevent filling of miles (kilometers) to empty, speed will shut off automatically ...in the message center. 35 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of the DEF. USE ONLY API or ISO 22241 CERTIFIED DIESEL EXHAUST FLUID. Note: Some filling station...
...°F (-11°C); Environmental Protection Agency (EPA): • Within a certain number of your vehicle is equipped with a bottle, Ford recommends using a nozzle is full. Prior to this may prevent filling of miles (kilometers) to empty, speed will shut off automatically ...in the message center. 35 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of the DEF. USE ONLY API or ISO 22241 CERTIFIED DIESEL EXHAUST FLUID. Note: Some filling station...
Diesel Supplement 3rd Printing
Page 37
...) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when...
...) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when...
Diesel Supplement 3rd Printing
Page 63
...control system(s). Ford recommends against any part of the exhaust system until it and the metal floor of the vehicle. Tampering with the metal floor. The diesel oxidation catalytic converter... that permits prolonged skin contact with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can stay hot even after the engine is very high...cooled. The floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Failure to follow these instructions may ...
...control system(s). Ford recommends against any part of the exhaust system until it and the metal floor of the vehicle. Tampering with the metal floor. The diesel oxidation catalytic converter... that permits prolonged skin contact with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can stay hot even after the engine is very high...cooled. The floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Failure to follow these instructions may ...
Diesel Supplement 3rd Printing
Page 67
... catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle's speed is limited or in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Burned-out or blown fuses usually indicate an electrical short-circuit, although a fuse may ...resulting in the Maintenance and Specifications chapter for a circuit check. Check the DEF. Failure to low or contaminated diesel exhaust fluid (DEF). Insert a second fuse. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter ...
... catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle's speed is limited or in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Burned-out or blown fuses usually indicate an electrical short-circuit, although a fuse may ...resulting in the Maintenance and Specifications chapter for a circuit check. Check the DEF. Failure to low or contaminated diesel exhaust fluid (DEF). Insert a second fuse. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter ...
Diesel Supplement 3rd Printing
Page 68
Chassis Cab Pick-up Diesel Exhaust Fluid (DEF) - temperature cooling 29.4 quarts (27.8L) system loop)* Engine coolant additive 48.0 oz. (1.4L) per addition if (secondary cooling system) ...WSS-M99C130-A 5 gallons (18.9L) 6 gallons (22.7L) Diesel Exhaust Fluid (DEF) - 68 MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Engine coolant (primary high...
Chassis Cab Pick-up Diesel Exhaust Fluid (DEF) - temperature cooling 29.4 quarts (27.8L) system loop)* Engine coolant additive 48.0 oz. (1.4L) per addition if (secondary cooling system) ...WSS-M99C130-A 5 gallons (18.9L) 6 gallons (22.7L) Diesel Exhaust Fluid (DEF) - 68 MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Engine coolant (primary high...
Diesel Supplement 3rd Printing
Page 77
... Oil Life Monitor after each engine oil and filter change Change engine oil and filter. 2 interval as indicated Refill diesel exhaust fluid tank. rear wheels only if unusual wear is noted. 1 77 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake. Inspect front...
... Oil Life Monitor after each engine oil and filter change Change engine oil and filter. 2 interval as indicated Refill diesel exhaust fluid tank. rear wheels only if unusual wear is noted. 1 77 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake. Inspect front...
Diesel Supplement 3rd Printing
Page 93
...adding ...47 refill capacities ...68 Coolant additive ...68 Coolant change ...47, 52, 68 Cooler ...5 D Diesel exhaust fluid (DEF) ...17, 26 Diesel Particulate Filter (DPF) ...57-58, 62 Drivebelt ...70 E Emergencies, roadside jump-starting ...17 Emission ...Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012 Diesel...
...adding ...47 refill capacities ...68 Coolant additive ...68 Coolant change ...47, 52, 68 Cooler ...5 D Diesel exhaust fluid (DEF) ...17, 26 Diesel Particulate Filter (DPF) ...57-58, 62 Drivebelt ...70 E Emergencies, roadside jump-starting ...17 Emission ...Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012 Diesel...
Owner Guide 4th Printing
Page 20
...8226; Water in fuel • Diesel exhaust fluid Key-in-ignition warning chime: Sounds when the key is left or right turn signal or the hazard lights are turned on. Diesel warning lights: If your diesel supplement for a burned out bulb. ...is opened . Turn signal: Illuminates when the left in the ignition in your vehicle is equipped with a diesel engine, it has some unique warning lights; Instrument Cluster Speed control (if equipped): The speed control system indicator... off when the speed control system is opened . 20 2012 F-250/350/450/550 (f23) Owners Guide, 4th Printing USA (fus)
...8226; Water in fuel • Diesel exhaust fluid Key-in-ignition warning chime: Sounds when the key is left or right turn signal or the hazard lights are turned on. Diesel warning lights: If your diesel supplement for a burned out bulb. ...is opened . Turn signal: Illuminates when the left in the ignition in your vehicle is equipped with a diesel engine, it has some unique warning lights; Instrument Cluster Speed control (if equipped): The speed control system indicator... off when the speed control system is opened . 20 2012 F-250/350/450/550 (f23) Owners Guide, 4th Printing USA (fus)
Owner Guide 4th Printing
Page 37
...) - This message is depleted. EXHAUST FLUID RANGE XXX MI (diesel engine only) - Refer to your diesel supplement for more information. SPEED LIMITED XXMPH IN XX MI EXHAUST FLUID EMPTY (diesel engine only) - Refer to resume normal operation of the vehicle. The diesel exhaust fluid must be replenished to your authorized dealer as soon as possible. 37 2012 F-250/350/450/550...
...) - This message is depleted. EXHAUST FLUID RANGE XXX MI (diesel engine only) - Refer to your diesel supplement for more information. SPEED LIMITED XXMPH IN XX MI EXHAUST FLUID EMPTY (diesel engine only) - Refer to resume normal operation of the vehicle. The diesel exhaust fluid must be replenished to your authorized dealer as soon as possible. 37 2012 F-250/350/450/550...