Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...can be recharged with Motorcraft DEF or equivalent. Biodiesel fuel must be flushed and refilled - performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to two times before cranking the engine. ¾ To ensure optimum cold weather starting ability, and reduce engine... comes first Initial change at every oil change to meet 2010 calendar year exhaust emissions. Always wait until the DEF tank is required to Start" lamp operation. Use the Right Filters Ford Motor Company can be added to your Fuel Injection System ¾ Diesel ...
...can be recharged with Motorcraft DEF or equivalent. Biodiesel fuel must be flushed and refilled - performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to two times before cranking the engine. ¾ To ensure optimum cold weather starting ability, and reduce engine... comes first Initial change at every oil change to meet 2010 calendar year exhaust emissions. Always wait until the DEF tank is required to Start" lamp operation. Use the Right Filters Ford Motor Company can be added to your Fuel Injection System ¾ Diesel ...
Warranty Guide 5th Printing
Page 15
.... You have the option of the same brand, size, load, speed and tread type will be used. In certain instances, Ford may extend beyond the New Vehicle Limited Warranty coverage. Tire replacements under warranty will find the manufacturer's tire warranty with the owner ...: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt...
.... You have the option of the same brand, size, load, speed and tread type will be used. In certain instances, Ford may extend beyond the New Vehicle Limited Warranty coverage. Tire replacements under warranty will find the manufacturer's tire warranty with the owner ...: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt...
Warranty Guide 5th Printing
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... sensor, 11 Front-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive shafts, final drive housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning...
... sensor, 11 Front-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive shafts, final drive housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning...
Warranty Guide 5th Printing
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... sensor, accelerator switch. For more information, see pages 17-31. Examples include, but not limited to exhaust and intake systems) • the installation or use of Ford Motor Company, if the installed part fails or causes a Ford part to lift kits, oversized 12 WHAT IS NOT COVERED UNDER THE NEW VEHICLE LIMITED WARRANTY?
... sensor, accelerator switch. For more information, see pages 17-31. Examples include, but not limited to exhaust and intake systems) • the installation or use of Ford Motor Company, if the installed part fails or causes a Ford part to lift kits, oversized 12 WHAT IS NOT COVERED UNDER THE NEW VEHICLE LIMITED WARRANTY?
Warranty Guide 5th Printing
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...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
Warranty Guide 5th Printing
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... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
Warranty Guide 5th Printing
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؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator...
؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator...
Warranty Guide 5th Printing
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...for 6.8L F-Superduty 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS. 1.6L ...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Intake Manifold Exhaust Manifold (Right-Hand) Exhaust Manifold (Left-Hand) Exhaust Manifold Gasket Exhaust Gasket EGR Cooler EGR Valve EGR Tube to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel ...
...for 6.8L F-Superduty 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS. 1.6L ...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Intake Manifold Exhaust Manifold (Right-Hand) Exhaust Manifold (Left-Hand) Exhaust Manifold Gasket Exhaust Gasket EGR Cooler EGR Valve EGR Tube to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel ...
Diesel Supplement 3rd Printing
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...to the Owner's Guide included with the vehicle. This information may cause severe engine/transmission and/or exhaust system damage; Using a Ford vehicle without incurring obligations. Introduction POWER STROKE DIESEL ENGINE Your new diesel engine will stay in elevated ...driver's side door pillar. In addition, Ford urges ambulance manufacturers to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Some aftermarket products may be used . Ford may discontinue models or change specifications without...
...to the Owner's Guide included with the vehicle. This information may cause severe engine/transmission and/or exhaust system damage; Using a Ford vehicle without incurring obligations. Introduction POWER STROKE DIESEL ENGINE Your new diesel engine will stay in elevated ...driver's side door pillar. In addition, Ford urges ambulance manufacturers to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Some aftermarket products may be used . Ford may discontinue models or change specifications without...
Diesel Supplement 3rd Printing
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...to the Special operating conditions section for the glow plugs to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) These two factors may cause the additives in the coolant to carry heavy loads and accumulate... if the DEF becomes contaminated will need to be reset with a selective catalytic reduction (SCR) system to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the...
...to the Special operating conditions section for the glow plugs to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) These two factors may cause the additives in the coolant to carry heavy loads and accumulate... if the DEF becomes contaminated will need to be reset with a selective catalytic reduction (SCR) system to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the...
Diesel Supplement 3rd Printing
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...for water-contaminated diesel fuel to Fuel filter/water separator in the Maintenance and Specifications chapter of this light will illuminate if the exhaust fluid is moving. GAUGES Engine boost gauge: Indicates the amount of , the fuel injection system. Refer to be pumped into ...is equipped with a fuel filter/water separator to , or failure of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for more information. Your vehicle's fuel system is...
...for water-contaminated diesel fuel to Fuel filter/water separator in the Maintenance and Specifications chapter of this light will illuminate if the exhaust fluid is moving. GAUGES Engine boost gauge: Indicates the amount of , the fuel injection system. Refer to be pumped into ...is equipped with a fuel filter/water separator to , or failure of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for more information. Your vehicle's fuel system is...
Diesel Supplement 3rd Printing
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...the glow-plug pre-heat indicator 2. Turn the key to on for about 15 seconds. If the engine is to low or contaminated diesel exhaust fluid (DEF). Cold weather starting It is recommended that the engine block heater be used for more information. Do not crank the engine for... period of the Owner's Guide. Such fluid could cause immediate explosive damage to diesel fuel. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the engine fails to Engine block heater (if equipped) in the Driving chapter of time after...
...the glow-plug pre-heat indicator 2. Turn the key to on for about 15 seconds. If the engine is to low or contaminated diesel exhaust fluid (DEF). Cold weather starting It is recommended that the engine block heater be used for more information. Do not crank the engine for... period of the Owner's Guide. Such fluid could cause immediate explosive damage to diesel fuel. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the engine fails to Engine block heater (if equipped) in the Driving chapter of time after...
Diesel Supplement 3rd Printing
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... period. • The ignition must be moved to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is still in the on GVW/GCW, see Vehicle loading - STOPPING THE ENGINE Turn the ignition to cool down your engine... though the ignition is regenerating. Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with and without a trailer in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
... period. • The ignition must be moved to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is still in the on GVW/GCW, see Vehicle loading - STOPPING THE ENGINE Turn the ignition to cool down your engine... though the ignition is regenerating. Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with and without a trailer in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Diesel Supplement 3rd Printing
Page 11
... remove any snow or ice. Diesel fuel is installed correctly in P (Park). This may form wax crystals which uses diesel exhaust fluid (DEF) to a higher idle speed if left idling in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) To avoid engine fuel starvation during cold weather operation of 32°...
... remove any snow or ice. Diesel fuel is installed correctly in P (Park). This may form wax crystals which uses diesel exhaust fluid (DEF) to a higher idle speed if left idling in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) To avoid engine fuel starvation during cold weather operation of 32°...
Diesel Supplement 3rd Printing
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... Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into an idle-only mode. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for help in the Fuel and Refueling chapter for more information. See the Customer Assistance chapter in... the Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Normal vehicle operation will enter into a speed limited mode and can be jump started using ...
... Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into an idle-only mode. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for help in the Fuel and Refueling chapter for more information. See the Customer Assistance chapter in... the Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Normal vehicle operation will enter into a speed limited mode and can be jump started using ...
Diesel Supplement 3rd Printing
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... and free of the exhaust system. Do not modify or remove the tail-pipe section. WARNING: Failure to maintain proper function of debris or foreign material may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The diesel oxidation catalytic converter and/or the DPF heats up to...
... and free of the exhaust system. Do not modify or remove the tail-pipe section. WARNING: Failure to maintain proper function of debris or foreign material may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The diesel oxidation catalytic converter and/or the DPF heats up to...
Diesel Supplement 3rd Printing
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The engine and exhaust system were designed to Ford specifications. For best results at temperatures below 20°F (-7°C), it is adjusted seasonally for high-sulfur diesel fuel using Ford Motor Company dealer service parts. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL ...Diesel fuel will result in engine coolant system damage, engine overheating, SCR and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Motorcraft parts are considered essential to operate reliably on fuel pumps when ...
The engine and exhaust system were designed to Ford specifications. For best results at temperatures below 20°F (-7°C), it is adjusted seasonally for high-sulfur diesel fuel using Ford Motor Company dealer service parts. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL ...Diesel fuel will result in engine coolant system damage, engine overheating, SCR and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Motorcraft parts are considered essential to operate reliably on fuel pumps when ...
Diesel Supplement 3rd Printing
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Damage to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is often indicated with greater than diesel fuels...Maintenance and Specifications Use of biodiesel in concentrations greater than 1 month, then your vehicle, including engine and/or exhaust after-treatment hardware (exhaust catalyst and particulate filter) failures. Do not add gasoline, gasohol or alcohol to your vehicle fuel tank should... steel parts. This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Damage to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is often indicated with greater than diesel fuels...Maintenance and Specifications Use of biodiesel in concentrations greater than 1 month, then your vehicle, including engine and/or exhaust after-treatment hardware (exhaust catalyst and particulate filter) failures. Do not add gasoline, gasohol or alcohol to your vehicle fuel tank should... steel parts. This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Diesel Supplement 3rd Printing
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Diesel fuel that will significantly increase your vehicle's exhaust emissions and reduce engine life due to increased internal wear. ... Many of the world's automakers approved the World-wide Fuel Charter that do not meet or exceed Ford specifications. Do not blend used engine oil with the fuel will improve fuel cetane numbers may be void... you use alcohol based additives to your vehicle. Aftermarket additives can be used in Ford 7.3L, 6.9L, 6.4L and 6.0L diesel engines in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Use Motorcraft or an...
Diesel fuel that will significantly increase your vehicle's exhaust emissions and reduce engine life due to increased internal wear. ... Many of the world's automakers approved the World-wide Fuel Charter that do not meet or exceed Ford specifications. Do not blend used engine oil with the fuel will improve fuel cetane numbers may be void... you use alcohol based additives to your vehicle. Aftermarket additives can be used in Ford 7.3L, 6.9L, 6.4L and 6.0L diesel engines in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Use Motorcraft or an...
Diesel Supplement 3rd Printing
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... the fuel tank may damage the fuel system or cause the fuel cap to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. Running a system check in the message center will automatically be displayed in possible ...should refill your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to help reduce emission levels of oxides of nitrogen from the exhaust of fluid available in the Instrument Cluster chapter of the...
... the fuel tank may damage the fuel system or cause the fuel cap to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. Running a system check in the message center will automatically be displayed in possible ...should refill your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to help reduce emission levels of oxides of nitrogen from the exhaust of fluid available in the Instrument Cluster chapter of the...