Diesel Maintenance Tips Customer Letter 1st Printing
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Only Motorcraft® air, fuel, and oil filters were designed specifically for your Power Stroke® or Ford Diesel Engine ESP contract. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 3 ¾ Take Care of Your Coolant The coolant concentration should...Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can benefit from this product will not be checked and serviced at the "COLD FILL" range in Fuel Lamp" illuminates. Engine coolant system nitrite strength should be maintained at temperatures...
Only Motorcraft® air, fuel, and oil filters were designed specifically for your Power Stroke® or Ford Diesel Engine ESP contract. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 3 ¾ Take Care of Your Coolant The coolant concentration should...Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can benefit from this product will not be checked and serviced at the "COLD FILL" range in Fuel Lamp" illuminates. Engine coolant system nitrite strength should be maintained at temperatures...
Scheduled Maintenance Guide 2nd Printing
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...engine oil and replace oil filter ❑ Rotate tires, inspect tires for particular requirements. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short ..., or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 17 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS ...
...engine oil and replace oil filter ❑ Rotate tires, inspect tires for particular requirements. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short ..., or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 17 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS ...
Scheduled Maintenance Guide 2nd Printing
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...) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 60,000 miles ❑ Change engine oil and replace oil filter ❑ Change automatic transmission fluid on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints... 20 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short...
...) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 60,000 miles ❑ Change engine oil and replace oil filter ❑ Change automatic transmission fluid on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints... 20 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short...
Scheduled Maintenance Guide 2nd Printing
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Consult your particular requirements. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace spark plugs Inspect steering ..., or drag Perform multi-point inspection (recommended) RO#: DATE: DEALER VALIDATION: P&A CODE: MILEAGE: Scheduled Maintenance 23 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Inspect half shaft boots (if equipped) Inspect...
Consult your particular requirements. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace spark plugs Inspect steering ..., or drag Perform multi-point inspection (recommended) RO#: DATE: DEALER VALIDATION: P&A CODE: MILEAGE: Scheduled Maintenance 23 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Inspect half shaft boots (if equipped) Inspect...
Scheduled Maintenance Guide 2nd Printing
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...(recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 25 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Replace wheel bearing grease and grease seals on ...10065; Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Replace climate-controlled seat filters (if ❑ Replace engine air filter ❑ Replace fuel filter (except Escape, Mariner equipped) F-Series [non Super Duty], Expedition/Navigator [short wheel base only...
...(recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 25 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Replace wheel bearing grease and grease seals on ...10065; Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Replace climate-controlled seat filters (if ❑ Replace engine air filter ❑ Replace fuel filter (except Escape, Mariner equipped) F-Series [non Super Duty], Expedition/Navigator [short wheel base only...
Scheduled Maintenance Guide 2nd Printing
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..., or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Change manual transmission fluid (Escape) Change rear...Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Change automatic transmission fluid and filter (filter not required on ...
..., or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Change manual transmission fluid (Escape) Change rear...Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Change automatic transmission fluid and filter (filter not required on ...
Scheduled Maintenance Guide 2nd Printing
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... multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Normal Schedule Cars & CUVs Scheduled Maintenance 31 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Rotate tires, inspect tires for wear and measure tread...: MILEAGE: 30,000 miles Change engine oil and replace oil filter Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter (except Focus with PZEV engine) Replace fuel filter (Crown Victoria, Grand Marquis, Town Car and Mustang) Inspect ...
... multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Normal Schedule Cars & CUVs Scheduled Maintenance 31 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Rotate tires, inspect tires for wear and measure tread...: MILEAGE: 30,000 miles Change engine oil and replace oil filter Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter (except Focus with PZEV engine) Replace fuel filter (Crown Victoria, Grand Marquis, Town Car and Mustang) Inspect ...
Scheduled Maintenance Guide 2nd Printing
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...recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 67,500 miles ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure ❑ ❑ tread depth Inspect the wheels and related ...2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE CARS & CUVS 60,000 miles Change engine oil and replace oil filter Replace climate-controlled seat filter (if equipped) Replace cabin air filter (if equipped) Replace engine air filter (except Focus with PZEV engine) Replace fuel filter...
...recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 67,500 miles ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure ❑ ❑ tread depth Inspect the wheels and related ...2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE CARS & CUVS 60,000 miles Change engine oil and replace oil filter Replace climate-controlled seat filter (if equipped) Replace cabin air filter (if equipped) Replace engine air filter (except Focus with PZEV engine) Replace fuel filter...
Scheduled Maintenance Guide 2nd Printing
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... PZEV engine) RO#: DATE: P&A CODE: MILEAGE: 97,500 miles Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth Inspect the wheels and related components for abnormal ...2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE CARS & CUVS 90,000 miles ❑ Change engine oil and replace oil filter ❑ Replace climate-controlled seat filter (if equipped) ❑ Replace engine air filter (except Focus with ❑ Replace cabin air filter (if equipped) ❑ Replace fuel filter...
... PZEV engine) RO#: DATE: P&A CODE: MILEAGE: 97,500 miles Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth Inspect the wheels and related components for abnormal ...2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE CARS & CUVS 90,000 miles ❑ Change engine oil and replace oil filter ❑ Replace climate-controlled seat filter (if equipped) ❑ Replace engine air filter (except Focus with ❑ Replace cabin air filter (if equipped) ❑ Replace fuel filter...
Scheduled Maintenance Guide 2nd Printing
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... miles ❑ Change engine oil and replace oil filter ❑ Replace climate-controlled seat filter (if equipped) ❑ Replace engine air filter (except Focus with ❑ Replace cabin air filter (if equipped) ❑ Replace fuel filter (Crown Victoria, Grand ❑ Inspect and lubricate ...(recommended) Marquis, Town Car and Mustang) DEALER VALIDATION: PZEV engine) RO#: DATE: P&A CODE: MILEAGE: 38 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Inspect half shaft boots (if equipped) Inspect exhaust system...
... miles ❑ Change engine oil and replace oil filter ❑ Replace climate-controlled seat filter (if equipped) ❑ Replace engine air filter (except Focus with ❑ Replace cabin air filter (if equipped) ❑ Replace fuel filter (Crown Victoria, Grand ❑ Inspect and lubricate ...(recommended) Marquis, Town Car and Mustang) DEALER VALIDATION: PZEV engine) RO#: DATE: P&A CODE: MILEAGE: 38 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Inspect half shaft boots (if equipped) Inspect exhaust system...
Scheduled Maintenance Guide 2nd Printing
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... drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Normal Schedule Cars & CUVs Scheduled Maintenance 41 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE CARS & CUVS 150,000 miles ❑ Change ... (RWD) vehicles (see pages 42 and 48). Replace climate-controlled seat filter (if equipped) Replace engine air filter (except Focus with PZEV engine) Replace cabin air filter (if equipped) Replace fuel filter (Crown Victoria, Grand Marquis, Town Car and Mustang) Replace drive belt(s)...
... drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Normal Schedule Cars & CUVs Scheduled Maintenance 41 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE CARS & CUVS 150,000 miles ❑ Change ... (RWD) vehicles (see pages 42 and 48). Replace climate-controlled seat filter (if equipped) Replace engine air filter (except Focus with PZEV engine) Replace cabin air filter (if equipped) Replace fuel filter (Crown Victoria, Grand Marquis, Town Car and Mustang) Replace drive belt(s)...
Scheduled Maintenance Guide 2nd Printing
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... U-joints Every 5,000 miles, 6 months or Change engine oil and replace oil filter 200 hours of engine operation Every 15,000 miles Replace fuel filter (Crown Victoria, Grand Marquis, Town Car, Mustang, Ranger, F-Super Duty, Expedition EL and Navigator EL) Every 30,000 miles Change automatic transmission/transaxle fluid...-sealed bearings) Every 60,000 miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter Special Operating Conditions & Exceptions Scheduled Maintenance 43 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus)
... U-joints Every 5,000 miles, 6 months or Change engine oil and replace oil filter 200 hours of engine operation Every 15,000 miles Replace fuel filter (Crown Victoria, Grand Marquis, Town Car, Mustang, Ranger, F-Super Duty, Expedition EL and Navigator EL) Every 30,000 miles Change automatic transmission/transaxle fluid...-sealed bearings) Every 60,000 miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter Special Operating Conditions & Exceptions Scheduled Maintenance 43 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus)
Scheduled Maintenance Guide 2nd Printing
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... engine oil will display the trip odometer (miles followed by time/mileage description below) calculation Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Every 60,000 miles Replace spark plugs As required Replace cabin air...the wheels and related components for hours). Depressing the odometer-reset button a second time will help determine when an oil change interval 44 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) To assist fleet managers in P (Park) or N (Neutral). The...
... engine oil will display the trip odometer (miles followed by time/mileage description below) calculation Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Every 60,000 miles Replace spark plugs As required Replace cabin air...the wheels and related components for hours). Depressing the odometer-reset button a second time will help determine when an oil change interval 44 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) To assist fleet managers in P (Park) or N (Neutral). The...
Scheduled Maintenance Guide 2nd Printing
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...Every 5,000 miles or 6 months Change engine oil and replace oil filter Inspect and lubricate U-joints Every 15,000 miles Replace fuel filter (Crown Victoria, Grand Marquis, Town Car, Mustang, Ranger, F-Super Duty, Expedition EL and Navigator EL) Every 30,000 miles Change automatic transmission... only) Every 60,000 miles Change transfer case fluid As required Replace engine air filter Replace cabin air filter (if equipped) Special Operating Conditions & Exceptions Scheduled Maintenance 45 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) SPECIAL ...
...Every 5,000 miles or 6 months Change engine oil and replace oil filter Inspect and lubricate U-joints Every 15,000 miles Replace fuel filter (Crown Victoria, Grand Marquis, Town Car, Mustang, Ranger, F-Super Duty, Expedition EL and Navigator EL) Every 30,000 miles Change automatic transmission... only) Every 60,000 miles Change transfer case fluid As required Replace engine air filter Replace cabin air filter (if equipped) Special Operating Conditions & Exceptions Scheduled Maintenance 45 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) SPECIAL ...
Scheduled Maintenance Guide 2nd Printing
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... Maintenance ❑ Rear axles and power take off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. The 3,000 mile lube change may ...Change automatic transmission fluid 48 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) The axle lubricant should be replaced every 3,000 miles or 3 months, whichever occurs first. California Fuel Filter Replacement ❑ If vehicle is required...
... Maintenance ❑ Rear axles and power take off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. The 3,000 mile lube change may ...Change automatic transmission fluid 48 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) The axle lubricant should be replaced every 3,000 miles or 3 months, whichever occurs first. California Fuel Filter Replacement ❑ If vehicle is required...
Diesel Supplement 2nd Printing
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... for each cylinder The FCM/HFCM acts as a primary fuel filter/water separator which removes both water and impurities from the fuel tank by the fuel pump PCM relay. F-Super Duty E-Series The FCM/HFCM should be drained at the recommended service interval. The fuel pump provides pressurized fuel to the scheduled maintenance information in the cylinder head...
... for each cylinder The FCM/HFCM acts as a primary fuel filter/water separator which removes both water and impurities from the fuel tank by the fuel pump PCM relay. F-Super Duty E-Series The FCM/HFCM should be drained at the recommended service interval. The fuel pump provides pressurized fuel to the scheduled maintenance information in the cylinder head...
Diesel Supplement 2nd Printing
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...cold and the ignition is possible for the drain procedure. The WATER IN FUEL light will illuminate if glow the plug heat is turned to avoid difficulty in cold starting. Water in fuel: E-Series F-Super Duty During refueling, it does not illuminate, the glow plug system should turn on... to on . If the light illuminates when the engine is moving. 9 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Fuel may ignite if the separator is drained while the engine is equipped with a fuel filter/water separator to , or failure of this supplement. Instrument Cluster Glow plug pre...
...cold and the ignition is possible for the drain procedure. The WATER IN FUEL light will illuminate if glow the plug heat is turned to avoid difficulty in cold starting. Water in fuel: E-Series F-Super Duty During refueling, it does not illuminate, the glow plug system should turn on... to on . If the light illuminates when the engine is moving. 9 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Fuel may ignite if the separator is drained while the engine is equipped with a fuel filter/water separator to , or failure of this supplement. Instrument Cluster Glow plug pre...
Diesel Supplement 2nd Printing
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On F-Super Duty vehicles, to prolong engine life (especially after a short time, and then will not restart, the fuel filter(s) may be idled for 3-5 minutes which will allow the turbocharged engine to cool down . Diesel fuel is below 20°F (-7°C), if the engine starts, stalls after extended high...) is recommended that a hot engine be clogged. For best results in cold weather, use a fuel with lower biodiesel content, try another brand, or discontinue using biodiesel. 13 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) STOPPING THE ENGINE Turn the ignition to Engine oil...
On F-Super Duty vehicles, to prolong engine life (especially after a short time, and then will not restart, the fuel filter(s) may be idled for 3-5 minutes which will allow the turbocharged engine to cool down . Diesel fuel is below 20°F (-7°C), if the engine starts, stalls after extended high...) is recommended that a hot engine be clogged. For best results in cold weather, use a fuel with lower biodiesel content, try another brand, or discontinue using biodiesel. 13 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) STOPPING THE ENGINE Turn the ignition to Engine oil...
Diesel Supplement 2nd Printing
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... causing them to stick, which recirculates fuel from inside the air filter assembly. If your vehicle is operated in the fuel tank pick-up , the engine sound level will help prevent fuel filter clogging. Take the top off the assembly, leaving the air filter in the fuel system. • Make sure you... will decrease due to drop below , it is recommended that the batteries are of idling in cold weather can cause valve train damage. 14 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) If this occurs, the engine may become plugged. Note: Idling in cold weather will slowly...
... causing them to stick, which recirculates fuel from inside the air filter assembly. If your vehicle is operated in the fuel tank pick-up , the engine sound level will help prevent fuel filter clogging. Take the top off the assembly, leaving the air filter in the fuel system. • Make sure you... will decrease due to drop below , it is recommended that the batteries are of idling in cold weather can cause valve train damage. 14 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) If this occurs, the engine may become plugged. Note: Idling in cold weather will slowly...
Diesel Supplement 2nd Printing
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Windshield washer fluid reservoir 2. Power distribution box The Fuel Conditioner Module (FCM) is located on the driver-side of view) 5. Brake fluid reservoir 7. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT E-Series 1. Secondary fuel filter assembly (out of the vehicle next to the transmission case. 32 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Automatic transmission dipstick 3. Engine oil filler cap 4. Power steering fluid reservoir 6. Engine coolant reservoir 8. Engine oil dipstick 10. Air filter assembly 9.
Windshield washer fluid reservoir 2. Power distribution box The Fuel Conditioner Module (FCM) is located on the driver-side of view) 5. Brake fluid reservoir 7. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT E-Series 1. Secondary fuel filter assembly (out of the vehicle next to the transmission case. 32 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Automatic transmission dipstick 3. Engine oil filler cap 4. Power steering fluid reservoir 6. Engine coolant reservoir 8. Engine oil dipstick 10. Air filter assembly 9.