Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... & Initial change 105,000 miles; Genuine Motorcraft® filters provide superior filtration and never require adaptors. The level of the Ford Power Stroke® diesel engine. Check coolant nitrite strength using the 3-Way Antifreeze Test Strip kit Rotunda # 328-00001 to determine if additive is required...¾ Take Care of fuel. Only Motorcraft® air, fuel, and oil filters were designed specifically for your Power Stroke® or Ford Diesel Engine ESP contract. Vehicles equipped with the 6.0L engine can only attest to Start" lamp has turned off, before cranking the engine. ...
... & Initial change 105,000 miles; Genuine Motorcraft® filters provide superior filtration and never require adaptors. The level of the Ford Power Stroke® diesel engine. Check coolant nitrite strength using the 3-Way Antifreeze Test Strip kit Rotunda # 328-00001 to determine if additive is required...¾ Take Care of fuel. Only Motorcraft® air, fuel, and oil filters were designed specifically for your Power Stroke® or Ford Diesel Engine ESP contract. Vehicles equipped with the 6.0L engine can only attest to Start" lamp has turned off, before cranking the engine. ...
Warranty Guide 3rd Printing
Page 14
...an extended Corrosion Coverage Period, which lasts for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered during normal use due to corrosion during this extended coverage period: the engine, cylinder block, ... due to a manufacturing defect in factory-supplied materials or factory workmanship. The following parts are covered during the 6.0L/6.4L PowerStroke Diesel Engine Coverage Period, which lasts for five years, regardless of paint damage due to the airborne material for five years or 100,...
...an extended Corrosion Coverage Period, which lasts for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered during normal use due to corrosion during this extended coverage period: the engine, cylinder block, ... due to a manufacturing defect in factory-supplied materials or factory workmanship. The following parts are covered during the 6.0L/6.4L PowerStroke Diesel Engine Coverage Period, which lasts for five years, regardless of paint damage due to the airborne material for five years or 100,...
Warranty Guide 3rd Printing
Page 21
... adjustment of defective emissions-related parts listed under What is designed, built, and equipped to meet - EMISSIONS DEFECT WARRANTY COVERAGE During the warranty coverage period, Ford Motor Company warrants that: • your vehicle or engine is free from defects in factory-supplied materials or workmanship that could prevent it is sold... - at the time it from conforming with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for list of the U.S.
... adjustment of defective emissions-related parts listed under What is designed, built, and equipped to meet - EMISSIONS DEFECT WARRANTY COVERAGE During the warranty coverage period, Ford Motor Company warrants that: • your vehicle or engine is free from defects in factory-supplied materials or workmanship that could prevent it is sold... - at the time it from conforming with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for list of the U.S.
Warranty Guide 3rd Printing
Page 22
...Heavy duty vehicles (vehicles with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for labor, diagnosis, or parts any emissions control device or system, if...maintained and operated your vehicle according to the instructions on page 2 of covered parts. EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will repair, replace, or adjust - with , misused, or abused. See WHAT IS COVERED for list of this booklet....
...Heavy duty vehicles (vehicles with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for labor, diagnosis, or parts any emissions control device or system, if...maintained and operated your vehicle according to the instructions on page 2 of covered parts. EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will repair, replace, or adjust - with , misused, or abused. See WHAT IS COVERED for list of this booklet....
Warranty Guide 3rd Printing
Page 23
... Vehicles • Air Flow Sensor • Fuel Injector Supply Manifold • Air/Fuel Feedback Control • Fuel Sensor (1) System and Sensors • Fuel Tank (non diesel only) • Air Induction System • Fuel Tank Pressure Control • Attitude Compensation System Valve (1) • Catalytic Converter • High Voltage Battery (HEV) • Cold...
... Vehicles • Air Flow Sensor • Fuel Injector Supply Manifold • Air/Fuel Feedback Control • Fuel Sensor (1) System and Sensors • Fuel Tank (non diesel only) • Air Induction System • Fuel Tank Pressure Control • Attitude Compensation System Valve (1) • Catalytic Converter • High Voltage Battery (HEV) • Cold...
Warranty Guide 3rd Printing
Page 24
Your Ford Motor Company dealer maintains a complete list of parts covered by the Emissions Defect Warranty, contact your Owner Guide and the Scheduled Maintenance Guide; For more ... Body Assembly (MFI) Turbocharger Assembly Important Information About List of Parts Also covered by Emissions Warranties for Diesel Engines • Air Flow Sensor • Air Induction System • Catalytic Converter (including Diesel Particulate Filter and Diesel Oxidation Catalyst) • Cold Start Enrichment System • Electronic Engine Control Sensors and Switches • Electronic Engine...
Your Ford Motor Company dealer maintains a complete list of parts covered by the Emissions Defect Warranty, contact your Owner Guide and the Scheduled Maintenance Guide; For more ... Body Assembly (MFI) Turbocharger Assembly Important Information About List of Parts Also covered by Emissions Warranties for Diesel Engines • Air Flow Sensor • Air Induction System • Catalytic Converter (including Diesel Particulate Filter and Diesel Oxidation Catalyst) • Cold Start Enrichment System • Electronic Engine Control Sensors and Switches • Electronic Engine...
Warranty Guide 3rd Printing
Page 26
6. Also, diesel engine vehicles over 14,000 lbs.*) (Non-PZEV certified vehicles) • Performance Warranty (vehicles of vehicles certified for sale in California, (your Vehicle Emissions Control... conforms to California regulations) and registered in Maine, Massachusetts, or Pennsylvania qualify for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under ) (Non-PZEV certified vehicles) • Defects Warranty (vehicles over 14,000 pounds (GVWR) registered in California, Connecticut, Maine, Massachusetts, New York...
6. Also, diesel engine vehicles over 14,000 lbs.*) (Non-PZEV certified vehicles) • Performance Warranty (vehicles of vehicles certified for sale in California, (your Vehicle Emissions Control... conforms to California regulations) and registered in Maine, Massachusetts, or Pennsylvania qualify for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under ) (Non-PZEV certified vehicles) • Defects Warranty (vehicles over 14,000 pounds (GVWR) registered in California, Connecticut, Maine, Massachusetts, New York...
Warranty Guide 3rd Printing
Page 28
...control system DEFECTS WARRANTY. 25 This is your emission control system PERFORMANCE WARRANTY. 2. Your emission control system may be made by Ford. Manufacturer's Warranty Coverage If Gross Vehicle Weight Rating is defective, the part will be hoses, belts, connectors, and other ...all necessary repairs and adjustments will be designed, built, and equipped to explain the emission control system warranty on your vehicle for diesel engine vehicles over 14,000 pounds GVWR registered in California, Connecticut, Maine, Massachusetts, New York, Pennsylvania, Rhode Island or Vermont...
...control system DEFECTS WARRANTY. 25 This is your emission control system PERFORMANCE WARRANTY. 2. Your emission control system may be made by Ford. Manufacturer's Warranty Coverage If Gross Vehicle Weight Rating is defective, the part will be hoses, belts, connectors, and other ...all necessary repairs and adjustments will be designed, built, and equipped to explain the emission control system warranty on your vehicle for diesel engine vehicles over 14,000 pounds GVWR registered in California, Connecticut, Maine, Massachusetts, New York, Pennsylvania, Rhode Island or Vermont...
Warranty Guide 3rd Printing
Page 29
... for the performance of the required maintenance listed in a reasonable amount of all necessary repairs and adjustments will be repaired or replaced by Ford. The warranty repairs should be completed in your owner's manual. This is your emission control system PERFORMANCE WARRANTY. If Gross Vehicle Weight...is over 14,000 lbs.: For 5 years or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle is defective, the part will be repaired or ...
... for the performance of the required maintenance listed in a reasonable amount of all necessary repairs and adjustments will be repaired or replaced by Ford. The warranty repairs should be completed in your owner's manual. This is your emission control system PERFORMANCE WARRANTY. If Gross Vehicle Weight...is over 14,000 lbs.: For 5 years or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle is defective, the part will be repaired or ...
Warranty Guide 3rd Printing
Page 31
... Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake... Control Module (TCM) • Turbocharger Assembly • NGV Module (Bi-fuel/CNG) • Vacuum Distribution System (1) On diesel engine, includes the Diesel Particulate Filter and Diesel Oxidation Catalyst (2) Flex Fuel vehicle only 28 List of Parts Covered by the Defects Warranties. WHAT IS COVERED?
... Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake... Control Module (TCM) • Turbocharger Assembly • NGV Module (Bi-fuel/CNG) • Vacuum Distribution System (1) On diesel engine, includes the Diesel Particulate Filter and Diesel Oxidation Catalyst (2) Flex Fuel vehicle only 28 List of Parts Covered by the Defects Warranties. WHAT IS COVERED?
Warranty Guide 3rd Printing
Page 32
OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles: Crown Victoria, Econoline, Edge, Escape-Excluding Hybrid, Expedition, Explorer, F-150, Focus, F-Super Duty, Fusion, Grand Marquis, Mariner-Excluding Hybrid, ...Transmission • Output Shaft Speed (OSS) Sensor • Transmission Fluid Temperature (TOT) Sensor • Turbine Shaft Speed (TSS) Sensor 6.0L/6.4L PowerStroke Diesel Engine • Catalytic Converter (including Diesel Particulate Filter and COVERAGE FOR 2008-MODEL VEHICLES (GVWR OF 14,000 LBS.
OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles: Crown Victoria, Econoline, Edge, Escape-Excluding Hybrid, Expedition, Explorer, F-150, Focus, F-Super Duty, Fusion, Grand Marquis, Mariner-Excluding Hybrid, ...Transmission • Output Shaft Speed (OSS) Sensor • Transmission Fluid Temperature (TOT) Sensor • Turbine Shaft Speed (TSS) Sensor 6.0L/6.4L PowerStroke Diesel Engine • Catalytic Converter (including Diesel Particulate Filter and COVERAGE FOR 2008-MODEL VEHICLES (GVWR OF 14,000 LBS.
Warranty Guide 3rd Printing
Page 33
...of Parts Also covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are covered by the Defects Warranty, contact your dealer. NOTE: If the diagnosis does not reveal a defect...these parts remain under warranty until the first required replacement time that are used with components on the list of parts above. Your Ford Motor Company dealer maintains a complete list of abuse, neglect, improper maintenance, unapproved modifications, or any items included in your Owner ...
...of Parts Also covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are covered by the Defects Warranty, contact your dealer. NOTE: If the diagnosis does not reveal a defect...these parts remain under warranty until the first required replacement time that are used with components on the list of parts above. Your Ford Motor Company dealer maintains a complete list of abuse, neglect, improper maintenance, unapproved modifications, or any items included in your Owner ...
Diesel Supplement 4th Printing
Page 2
...off the diesel engine is very important that you with the vehicle. It provides recommendations on engine care and operating procedures. It also describes equipment and gives specifications for printing, and should be erased and will be covered by Ford Motor Company, Ford of Canada...in vehicles and certain products of components contain or emit chemicals known to the Owner's Guide included with the Power Stroke diesel engine. Some aftermarket products may discontinue models or change specifications without any notice and without incurring obligations. 2 Introduction California ...
...off the diesel engine is very important that you with the vehicle. It provides recommendations on engine care and operating procedures. It also describes equipment and gives specifications for printing, and should be erased and will be covered by Ford Motor Company, Ford of Canada...in vehicles and certain products of components contain or emit chemicals known to the Owner's Guide included with the Power Stroke diesel engine. Some aftermarket products may discontinue models or change specifications without any notice and without incurring obligations. 2 Introduction California ...
Diesel Supplement 4th Printing
Page 3
...not need an extensive break-in the Maintenance and Specifications chapter. Drive your vehicle to determine whether the ambulance manufacturer's followed Ford's recommendations. See Engine oil in the Maintenance and Specifications chapter of the transmission case • On F-Super Duty vehicles (6....4L engine), a frame-mounted Horizontal Fuel Conditioner Module (HFCM) 3 DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On E-Series vehicles (6.0L engine), a Fuel Conditioner Module (FCM) mounted on the ...
...not need an extensive break-in the Maintenance and Specifications chapter. Drive your vehicle to determine whether the ambulance manufacturer's followed Ford's recommendations. See Engine oil in the Maintenance and Specifications chapter of the transmission case • On F-Super Duty vehicles (6....4L engine), a frame-mounted Horizontal Fuel Conditioner Module (HFCM) 3 DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On E-Series vehicles (6.0L engine), a Fuel Conditioner Module (FCM) mounted on the ...
Diesel Supplement 4th Printing
Page 4
... system are equipped with engine protection and emission control systems. These systems monitor critical temperatures and pressures, and modify engine operation accordingly. Engine protection mode Ford diesel engines are controlled through the Powertrain Control Module (PCM) and Fuel Injection Control Module (FICM) (6.0L engine only). If these modified engine performance characteristics persist... filter • a unit injector for each cylinder The FCM/HFCM acts as a primary fuel filter/water separator which removes both water and impurities from the diesel fuel.
... system are equipped with engine protection and emission control systems. These systems monitor critical temperatures and pressures, and modify engine operation accordingly. Engine protection mode Ford diesel engines are controlled through the Powertrain Control Module (PCM) and Fuel Injection Control Module (FICM) (6.0L engine only). If these modified engine performance characteristics persist... filter • a unit injector for each cylinder The FCM/HFCM acts as a primary fuel filter/water separator which removes both water and impurities from the diesel fuel.
Diesel Supplement 4th Printing
Page 5
... and BARO sensors. This is important to change the engine oil at the recommended service intervals to maintain oil viscosity with the addition of the diesel particulate filter (DPF). The cooler's function is to regulate engine fuel temperature and cool the electronics that support the turbocharger. Introduction On E-Series vehicles (6.0L...
... and BARO sensors. This is important to change the engine oil at the recommended service intervals to maintain oil viscosity with the addition of the diesel particulate filter (DPF). The cooler's function is to regulate engine fuel temperature and cool the electronics that support the turbocharger. Introduction On E-Series vehicles (6.0L...
Diesel Supplement 4th Printing
Page 9
... is moving. 9 Refer to Draining the FCM/HFCM and changing the fuel filters in the Maintenance and Specifications chapter of this supplement for water-contaminated diesel fuel to be checked and repaired promptly to Cold weather starting aid. Wait until the light goes off . Refer to avoid difficulty in cold starting...
... is moving. 9 Refer to Draining the FCM/HFCM and changing the fuel filters in the Maintenance and Specifications chapter of this supplement for water-contaminated diesel fuel to be checked and repaired promptly to Cold weather starting aid. Wait until the light goes off . Refer to avoid difficulty in cold starting...
Diesel Supplement 4th Printing
Page 12
... starter damage may be reset by turning the key to idle for two minutes after the glow plug pre-heat has turned off . 3. Refer to diesel fuel. This is -10°F (-23°C) or colder. Turn the key to on without turning the key to protect the engine.
... starter damage may be reset by turning the key to idle for two minutes after the glow plug pre-heat has turned off . 3. Refer to diesel fuel. This is -10°F (-23°C) or colder. Turn the key to on without turning the key to protect the engine.
Diesel Supplement 4th Printing
Page 13
... system will simulate key off, even though the ignition is still in the on biodiesel during cold weather, you may need to use a diesel fuel with either an FCM (E-Series) or an HFCM (F-Super Duty) which acts as a fuel filter/water separator to keep the wax ...8226; The exhaust emission control device (DPF) is equipped with lower biodiesel content, try another brand, or discontinue the use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will allow the turbocharged engine to cool down. STOPPING THE ENGINE Turn the ignition to 3 (off position to minimize wax ...
... system will simulate key off, even though the ignition is still in the on biodiesel during cold weather, you may need to use a diesel fuel with either an FCM (E-Series) or an HFCM (F-Super Duty) which acts as a fuel filter/water separator to keep the wax ...8226; The exhaust emission control device (DPF) is equipped with lower biodiesel content, try another brand, or discontinue the use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will allow the turbocharged engine to cool down. STOPPING THE ENGINE Turn the ignition to 3 (off position to minimize wax ...
Diesel Supplement 4th Printing
Page 15
... the engine idle speed after an extensive idling period (10 minutes or more than 10 minutes at normal operating temperatures under a moderate load to all diesel engines when idling for several miles with the parking brake applied and engine oil temperature below The following cold weather idling guidelines must be in...
... the engine idle speed after an extensive idling period (10 minutes or more than 10 minutes at normal operating temperatures under a moderate load to all diesel engines when idling for several miles with the parking brake applied and engine oil temperature below The following cold weather idling guidelines must be in...