Owner's Manual
Page 3
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Engine Coolant Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications Engine data 206 208 211 216 218 224 240 242 243 245 246 Accessories Index 251... or by any information storage and retrieval system or translation in whole or part is not permitted without incurring obligation. Copyright © 2006 Ford Motor Company 3 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus) Ford may change the contents without notice and without written authorization from...
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Engine Coolant Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications Engine data 206 208 211 216 218 224 240 242 243 245 246 Accessories Index 251... or by any information storage and retrieval system or translation in whole or part is not permitted without incurring obligation. Copyright © 2006 Ford Motor Company 3 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus) Ford may change the contents without notice and without written authorization from...
Owner's Manual
Page 9
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check Fuel Cap Low Tire Pressure Warning 9 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check Fuel Cap Low Tire Pressure Warning 9 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)
Owner's Manual
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...may result in scheduled maintenance information. If a replacement oil filter is not covered by Ford warranty. Maintenance and Specifications 5. Engine oil and filter recommendations Look for this trademark symbol conforms to engine damage that is used 215 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus... NOT operate the vehicle with this certification trademark. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting Ford specification WSS-M2C930-A. When changing the oil filter on the 2.3L engine you must also be void for any damage to the ...
...may result in scheduled maintenance information. If a replacement oil filter is not covered by Ford warranty. Maintenance and Specifications 5. Engine oil and filter recommendations Look for this trademark symbol conforms to engine damage that is used 215 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus... NOT operate the vehicle with this certification trademark. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting Ford specification WSS-M2C930-A. When changing the oil filter on the 2.3L engine you must also be void for any damage to the ...
Owner's Manual
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...as soon as possible. Check the coolant level and replenish if low. FUEL FILTER For fuel filter replacement, see your vehicle to an authorized dealer. If the fuel filler cap is running or hot. 5. Automotive fuels can cause serious injury or death if misused or mishandled. Re-start... to be under pressure. Maintenance and Specifications 1. 2. 3. 4. If this is a cancer-causing agent. 224 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus) The fuel system may cause leakage and lead to an authorized dealer. The pressure in possible personal injury. Gasoline may result ...
...as soon as possible. Check the coolant level and replenish if low. FUEL FILTER For fuel filter replacement, see your vehicle to an authorized dealer. If the fuel filler cap is running or hot. 5. Automotive fuels can cause serious injury or death if misused or mishandled. Re-start... to be under pressure. Maintenance and Specifications 1. 2. 3. 4. If this is a cancer-causing agent. 224 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus) The fuel system may cause leakage and lead to an authorized dealer. The pressure in possible personal injury. Gasoline may result ...
Owner's Manual
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... High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE Engine oil (including filter 5W-20 Premium Synthetic Blend change)1 Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Fuel tank N/A Power steering fluid Motorcraft MERCON ATF Application All Capacity Fill between Min...) All All 17.5 gallons (66.2L) Between MIN and MAX on reservoir 243 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus) Replace the PCV valve with ones that meets Ford material and design specifications for changing the spark plugs. Refer to scheduled maintenance information for...
... High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE Engine oil (including filter 5W-20 Premium Synthetic Blend change)1 Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Fuel tank N/A Power steering fluid Motorcraft MERCON ATF Application All Capacity Fill between Min...) All All 17.5 gallons (66.2L) Between MIN and MAX on reservoir 243 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus) Replace the PCV valve with ones that meets Ford material and design specifications for changing the spark plugs. Refer to scheduled maintenance information for...
Owner's Manual
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...Fluid capacities ...243 Foglamps ...36 Fuel ...224 calculating fuel economy ...62, 229 cap ...226 capacity ...243 choosing the right fuel ...227 comparisons with EPA fuel economy estimates ...232 detergent in fuel ...228 filling your vehicle with fuel ...224, 226, 229 filter, specifications ...224, 242 fuel pump shut-off switch ...172 improving fuel economy ...229 octane rating ...... lighting up panel and interior ...37 J Jack ...179 positioning ...179 storage ...179 Jump-starting your vehicle ...185 K Keyless entry system autolock ...80 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)
...Fluid capacities ...243 Foglamps ...36 Fuel ...224 calculating fuel economy ...62, 229 cap ...226 capacity ...243 choosing the right fuel ...227 comparisons with EPA fuel economy estimates ...232 detergent in fuel ...228 filling your vehicle with fuel ...224, 226, 229 filter, specifications ...224, 242 fuel pump shut-off switch ...172 improving fuel economy ...229 octane rating ...... lighting up panel and interior ...37 J Jack ...179 positioning ...179 storage ...179 Jump-starting your vehicle ...185 K Keyless entry system autolock ...80 2006 Fusion (fsn) Owners Guide (post-2002-fmt) USA (fus)
Scheduled Maintenance Guide 3rd Printing
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...equipped with the Torqshift transmission. Inspect steering linkage, ball joints, suspension and, if equipped, halfshafts, driveshaft and U-joints. Replace cabin air filter, if equipped. Consult your particular requirements. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 35,000 miles... VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 16 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Replace fuel filter (see page 47). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 30,000 miles ❑ Change engine oil and replace oil...
...equipped with the Torqshift transmission. Inspect steering linkage, ball joints, suspension and, if equipped, halfshafts, driveshaft and U-joints. Replace cabin air filter, if equipped. Consult your particular requirements. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 35,000 miles... VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 16 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Replace fuel filter (see page 47). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 30,000 miles ❑ Change engine oil and replace oil...
Scheduled Maintenance Guide 3rd Printing
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.../550). Inspect wheel ends for your dealer for endplay and noise. Replace cabin air filter, if equipped. Inspect exhaust system and heat shields. Replace engine air filter. Consult your particular requirements. Lubricate 4X2 front wheel bearings, replace grease seals, and ...: Scheduled Maintenance 19 Normal Schedule Trucks, Fullsize Vans & SUVs Inspect engine cooling system and hoses. Replace fuel filter (see page 47). Inspect automatic transmission/transaxle fluid level on the vehicles equipped with the Torqshift transmission. Replace climate-controlled seat...
.../550). Inspect wheel ends for your dealer for endplay and noise. Replace cabin air filter, if equipped. Inspect exhaust system and heat shields. Replace engine air filter. Consult your particular requirements. Lubricate 4X2 front wheel bearings, replace grease seals, and ...: Scheduled Maintenance 19 Normal Schedule Trucks, Fullsize Vans & SUVs Inspect engine cooling system and hoses. Replace fuel filter (see page 47). Inspect automatic transmission/transaxle fluid level on the vehicles equipped with the Torqshift transmission. Replace climate-controlled seat...
Scheduled Maintenance Guide 3rd Printing
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...Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 22 Scheduled Maintenance Normal... and hoses. Lubricate ball joints and steering linkage if equipped with the Torqshift transmission. Replace fuel filter (see page 47). Replace climate-controlled seat filters if equipped (Navigator and Expedition). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450...
...Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 22 Scheduled Maintenance Normal... and hoses. Lubricate ball joints and steering linkage if equipped with the Torqshift transmission. Replace fuel filter (see page 47). Replace climate-controlled seat filters if equipped (Navigator and Expedition). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450...
Scheduled Maintenance Guide 3rd Printing
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... CODE: MILEAGE: Oil & Lubricants It is important to stick to reduce engine friction, improve fuel economy, and protect against deposits and wear. Rotation recommended for ❑ optimal tire life.... certifies them, so you know Motorcraft oil stands up to the tests of both Ford and independent engineers. 24 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs NORMAL... SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 110,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE:...
... CODE: MILEAGE: Oil & Lubricants It is important to stick to reduce engine friction, improve fuel economy, and protect against deposits and wear. Rotation recommended for ❑ optimal tire life.... certifies them, so you know Motorcraft oil stands up to the tests of both Ford and independent engineers. 24 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs NORMAL... SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 110,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE:...
Scheduled Maintenance Guide 3rd Printing
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Inspect engine cooling system and hoses. Replace fuel filter (see page 47). Inspect exhaust system and heat shields. Consult your particular requirements. Lubricate 4X2 front wheel bearings, replace grease seals, and adjust... fluid. Lubricate ball joints and steering linkage if equipped with sealed bearings). Replace PCV on the vehicles equipped with the Torqshift transmission. Replace the remote filter element on all other vehicles, if equipped with dipstick. Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE:...
Inspect engine cooling system and hoses. Replace fuel filter (see page 47). Inspect exhaust system and heat shields. Consult your particular requirements. Lubricate 4X2 front wheel bearings, replace grease seals, and adjust... fluid. Lubricate ball joints and steering linkage if equipped with sealed bearings). Replace PCV on the vehicles equipped with the Torqshift transmission. Replace the remote filter element on all other vehicles, if equipped with dipstick. Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE:...
Scheduled Maintenance Guide 3rd Printing
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...bearings and grease seals, lubricate and adjust bearings. Replace fuel filter (see exceptions page 46 and record page 48). Replace climate-controlled seat filters if equipped (Navigator and Expedition). Change automatic transmission/transaxle fluid and filter (filter not required on all rear wheel drive (RWD) vehicles... front axle lubricant (4X4 only). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 150,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ Inspect wheel ends for...
...bearings and grease seals, lubricate and adjust bearings. Replace fuel filter (see exceptions page 46 and record page 48). Replace climate-controlled seat filters if equipped (Navigator and Expedition). Change automatic transmission/transaxle fluid and filter (filter not required on all rear wheel drive (RWD) vehicles... front axle lubricant (4X4 only). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 150,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ Inspect wheel ends for...
Scheduled Maintenance Guide 3rd Printing
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Replace fuel filter (see page 47) (not required for wear. Replace climate-controlled seat cushion filter, if equipped (Zephyr) Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 35,000 miles Normal Schedule Cars & Minivans ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Fusion, Milan & Zephyr). DEALER VALIDATION: RO#: DATE: P&A CODE...
Replace fuel filter (see page 47) (not required for wear. Replace climate-controlled seat cushion filter, if equipped (Zephyr) Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 35,000 miles Normal Schedule Cars & Minivans ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Fusion, Milan & Zephyr). DEALER VALIDATION: RO#: DATE: P&A CODE...
Scheduled Maintenance Guide 3rd Printing
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...; Inspect tires for ❑ optimal tire life. Rotation recommended for wear. Inspect engine cooling system and hoses. Replace fuel filter (see page 47) (not required for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ ❑...,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Fusion, Milan & Zephyr). Inspect exhaust system and heat shields. Replace climate-controlled seat filter if equipped (LS and Monterey). Replace cabin air filter, if equipped. Inspect automatic transmission/transaxle fluid level on...
...; Inspect tires for ❑ optimal tire life. Rotation recommended for wear. Inspect engine cooling system and hoses. Replace fuel filter (see page 47) (not required for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ ❑...,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Fusion, Milan & Zephyr). Inspect exhaust system and heat shields. Replace climate-controlled seat filter if equipped (LS and Monterey). Replace cabin air filter, if equipped. Inspect automatic transmission/transaxle fluid level on...
Scheduled Maintenance Guide 3rd Printing
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Inspect wheel ends for Fusion, Milan & Zephyr). Replace fuel filter (see page 47) (not required for endplay and noise. Replace climate-controlled seat filter if equipped (LS and Monterey). Rotation recommended for wear. Inspect automatic transmission/transaxle fluid ...joints. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 36 Scheduled...
Inspect wheel ends for Fusion, Milan & Zephyr). Replace fuel filter (see page 47) (not required for endplay and noise. Replace climate-controlled seat filter if equipped (LS and Monterey). Rotation recommended for wear. Inspect automatic transmission/transaxle fluid ...joints. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 36 Scheduled...
Scheduled Maintenance Guide 3rd Printing
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... equipped with 4F50N or 4F27E. Rotation recommended for endplay and noise. Replace fuel filter (see page 47) (not required for Focus). Replace climate-controlled seat filter if equipped (LS and Monterey). Replace engine air filter (not required for Fusion, Milan & Zephyr). Replace cabin air filter, if equipped. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE...
... equipped with 4F50N or 4F27E. Rotation recommended for endplay and noise. Replace fuel filter (see page 47) (not required for Focus). Replace climate-controlled seat filter if equipped (LS and Monterey). Replace engine air filter (not required for Fusion, Milan & Zephyr). Replace cabin air filter, if equipped. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE...
Scheduled Maintenance Guide 3rd Printing
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Replace engine air filter (except Focus, see page 47) (except Fusion, Milan and Zephyr). Replace cabin air filter, if equipped. Change automatic transmission/transaxle fluid (except CVT). Change automatic transaxle filter (except vehicles equipped with a 6-speed automatic transaxle or a CVT). Replace fuel filter (see below). NORMAL SCHEDULE CARS & MINIVANS 150,000 miles ❑ Change engine oil and...
Replace engine air filter (except Focus, see page 47) (except Fusion, Milan and Zephyr). Replace cabin air filter, if equipped. Change automatic transmission/transaxle fluid (except CVT). Change automatic transaxle filter (except vehicles equipped with a 6-speed automatic transaxle or a CVT). Replace fuel filter (see below). NORMAL SCHEDULE CARS & MINIVANS 150,000 miles ❑ Change engine oil and...
Scheduled Maintenance Guide 3rd Printing
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... miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter 42 Scheduled Maintenance Special Operating Conditions & Exceptions If you only occasionally operate your Ford/Lincoln/Mercury primarily in one of engine operation Every 3,000 miles or 3... months Lube front lower control arm and steering linkage ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15,000 miles Replace fuel filter (not required on Fusion...
... miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter 42 Scheduled Maintenance Special Operating Conditions & Exceptions If you only occasionally operate your Ford/Lincoln/Mercury primarily in one of engine operation Every 3,000 miles or 3... months Lube front lower control arm and steering linkage ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15,000 miles Replace fuel filter (not required on Fusion...
Scheduled Maintenance Guide 3rd Printing
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...conditions such as unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter (not required on Fusion, Milan or Zephyr) Every 30,000 miles Change automatic transmission/transaxle fluid (not required on 6R60 transmission) ...Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 ...
...conditions such as unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter (not required on Fusion, Milan or Zephyr) Every 30,000 miles Change automatic transmission/transaxle fluid (not required on 6R60 transmission) ...Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 ...
Scheduled Maintenance Guide 3rd Printing
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.... Change brake fluid ❑ Every 30,000 miles - For E450 and F450/550 vehicles operated at the indicated intervals and the maintenance be recorded. California Fuel Filter Replacement ❑ If vehicle is registered in California, the California Air Resources Board has determined that all E450 and F450/550 applications. Class A Motorhome ❑...
.... Change brake fluid ❑ Every 30,000 miles - For E450 and F450/550 vehicles operated at the indicated intervals and the maintenance be recorded. California Fuel Filter Replacement ❑ If vehicle is registered in California, the California Air Resources Board has determined that all E450 and F450/550 applications. Class A Motorhome ❑...