Warranty Guide 7th Printing
Page 24
...18) F-150 only; (19) Expedition; (20) Freestyle; (21) Mustang, F-150, Expedition; (22) Except Super Duty; (23) Except Econoline; (24) Excursion only; (25) Except Explorer, Mountaineer; (26) Ranger, Sport Trac; ... Ranger; (3) GT only; (4) Thunderbird; (5) F-Series, Econoline; (6) Except; OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles Excluding Focus and Escape Hybrid Part Name 2.3L X(1) X X X(4) X(11) X(13) X(4) X(14) X(3) X(5) X(3) X(15) X(3) X X(16) X X(17) X(18) X X ...2005-MODEL VEHICLES (GVWR OF 14,000 LBS.
...18) F-150 only; (19) Expedition; (20) Freestyle; (21) Mustang, F-150, Expedition; (22) Except Super Duty; (23) Except Econoline; (24) Excursion only; (25) Except Explorer, Mountaineer; (26) Ranger, Sport Trac; ... Ranger; (3) GT only; (4) Thunderbird; (5) F-Series, Econoline; (6) Except; OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles Excluding Focus and Escape Hybrid Part Name 2.3L X(1) X X X(4) X(11) X(13) X(4) X(14) X(3) X(5) X(3) X(15) X(3) X X(16) X X(17) X(18) X X ...2005-MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
Page 3
...operation. DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On F-Super Duty and Excursion vehicles, a frame-mounted Horizontal Fuel Conditioner Module (HFCM) • On... and fires. WARNINGS Throughout this supplement for more information. 3 2005 Econoline (eco) Supplement USA (fus) Drive your new vehicle at the recommended service... interval. Refer to determine whether the ambulance manufacturer's followed Ford's recommendations. Using a Ford vehicle without the Ford ambulance preparation package to be changed at least 500 miles (...
...operation. DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On F-Super Duty and Excursion vehicles, a frame-mounted Horizontal Fuel Conditioner Module (HFCM) • On... and fires. WARNINGS Throughout this supplement for more information. 3 2005 Econoline (eco) Supplement USA (fus) Drive your new vehicle at the recommended service... interval. Refer to determine whether the ambulance manufacturer's followed Ford's recommendations. Using a Ford vehicle without the Ford ambulance preparation package to be changed at least 500 miles (...
Diesel Supplement 3rd Printing
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... controls fuel input to Manual transmission shift speeds in the Driving chapter of your Owner's Guide for the selected transmission gear. On F-Super Duty vehicles equipped with a manual transmission, refer to limit maximum engine speed. Do not exceed 3,600 rpm. Introduction Engine cooling system The...contains an engine oil cooler which is mounted in the center valley of a vehicle speed. Excessive rpm can cause severe engine damage. 5 2005 Econoline (eco) Supplement USA (fus) The cooler's function is 4,000 rpm depending on engine load. Maximum engine governed speed is to ...
... controls fuel input to Manual transmission shift speeds in the Driving chapter of your Owner's Guide for the selected transmission gear. On F-Super Duty vehicles equipped with a manual transmission, refer to limit maximum engine speed. Do not exceed 3,600 rpm. Introduction Engine cooling system The...contains an engine oil cooler which is mounted in the center valley of a vehicle speed. Excessive rpm can cause severe engine damage. 5 2005 Econoline (eco) Supplement USA (fus) The cooler's function is 4,000 rpm depending on engine load. Maximum engine governed speed is to ...
Diesel Supplement 3rd Printing
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... illuminate when the ignition is necessary as part of the light function check) and when the FCM/HFCM has a significant quantity of this supplement. Instrumentation F-SUPER DUTY HARLEY-DAVIDSON 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 ...0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator With the key in the Driving chapter of water in cold starting. Type A 7 2005 Econoline (eco) Supplement USA (fus) If the light does not illuminate, there may be checked and repaired promptly to ON.
... illuminate when the ignition is necessary as part of the light function check) and when the FCM/HFCM has a significant quantity of this supplement. Instrumentation F-SUPER DUTY HARLEY-DAVIDSON 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 ...0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator With the key in the Driving chapter of water in cold starting. Type A 7 2005 Econoline (eco) Supplement USA (fus) If the light does not illuminate, there may be checked and repaired promptly to ON.
Diesel Supplement 3rd Printing
Page 13
...oil pressure gauge indicates normal pressure. After the engine starts, allow it is equipped with either an FCM (E-Series) or an HFCM (F-Super Duty and Excursion) which would allow sufficient time for the turbocharged engine to operate at low idle for about 7-10 minutes which acts as ... speed or maximum GVW operation), it to clog the fuel filter. Turn the key to 4 (ON) without turning the key to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) When the glow plug pre-heat indicator turns off . 4 3 5 2 1 2. Refer to Engine oil specifications in cold ...
...oil pressure gauge indicates normal pressure. After the engine starts, allow it is equipped with either an FCM (E-Series) or an HFCM (F-Super Duty and Excursion) which would allow sufficient time for the turbocharged engine to operate at low idle for about 7-10 minutes which acts as ... speed or maximum GVW operation), it to clog the fuel filter. Turn the key to 4 (ON) without turning the key to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) When the glow plug pre-heat indicator turns off . 4 3 5 2 1 2. Refer to Engine oil specifications in cold ...
Diesel Supplement 3rd Printing
Page 17
...* 4.88 28000 (12701) 33000 (14969) *With high capacity trailer tow package, see rear axle label to identify actual vehicle content. Engine 17 2005 Econoline (eco) Supplement USA (fus) Excursion & F-Super Duty Excursion Engine Rear axle ratio Maximum GCWR Maximum lbs. (kg) trailer weight lbs. (kg) 4x2 20000 (9072) 11000 (4988) 4x4 20000 (9072...
...* 4.88 28000 (12701) 33000 (14969) *With high capacity trailer tow package, see rear axle label to identify actual vehicle content. Engine 17 2005 Econoline (eco) Supplement USA (fus) Excursion & F-Super Duty Excursion Engine Rear axle ratio Maximum GCWR Maximum lbs. (kg) trailer weight lbs. (kg) 4x2 20000 (9072) 11000 (4988) 4x4 20000 (9072...
Diesel Supplement 3rd Printing
Page 18
... which includes draw bar, hitch ball, spring bars and snap-up brackets. The vertical tongue load of vehicle control and personal injury. 18 2005 Econoline (eco) Supplement USA (fus) F-Super Duty Maximum Gross Trailer Weight - lb. (kg) 600 (272) 1500 (680) Hitch Type 6.0L DRW Pick-ups 2.5" ID without adapter (requires 2.5" drawbar) 6.0L...
... which includes draw bar, hitch ball, spring bars and snap-up brackets. The vertical tongue load of vehicle control and personal injury. 18 2005 Econoline (eco) Supplement USA (fus) F-Super Duty Maximum Gross Trailer Weight - lb. (kg) 600 (272) 1500 (680) Hitch Type 6.0L DRW Pick-ups 2.5" ID without adapter (requires 2.5" drawbar) 6.0L...
Diesel Supplement 3rd Printing
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Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can burn skin, eyes and clothing, if contacted. Preparing your vehicle. 2. refer to flames, sparks, or ... do not have firm and/or soft shifts. This operation is located on the passenger side frame rail, behind the rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) Set the parking brake on both vehicles. As a result, the transmission may damage the catalytic converter.
Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can burn skin, eyes and clothing, if contacted. Preparing your vehicle. 2. refer to flames, sparks, or ... do not have firm and/or soft shifts. This operation is located on the passenger side frame rail, behind the rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) Set the parking brake on both vehicles. As a result, the transmission may damage the catalytic converter.
Diesel Supplement 3rd Printing
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When washing: • Take care when using a power washer to prevent water damage when cleaning the engine. • F-Super Duty and Excursion 25 2005 Econoline (eco) Supplement USA (fus) Cleaning ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than ...
When washing: • Take care when using a power washer to prevent water damage when cleaning the engine. • F-Super Duty and Excursion 25 2005 Econoline (eco) Supplement USA (fus) Cleaning ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than ...
Diesel Supplement 3rd Printing
Page 28
Maintenance and Specifications F-Super Duty/Excursion 1. Engine coolant reservoir 6. Battery (dual batteries shown) 10. Brake fluid reservoir 7. Power steering fluid reservoir 11. Air filter assembly 12. Automatic transmission dipstick (if equipped) 2. Engine oil dipstick 13. Engine-mounted fuel filter assembly 5. Clutch fluid reservoir (if equipped) 8. Windshield washer fluid reservoir 28 2005 Econoline (eco) Supplement USA (fus) Engine oil fill 3. Engine oil filter 4. Underhood relay box 9.
Maintenance and Specifications F-Super Duty/Excursion 1. Engine coolant reservoir 6. Battery (dual batteries shown) 10. Brake fluid reservoir 7. Power steering fluid reservoir 11. Air filter assembly 12. Automatic transmission dipstick (if equipped) 2. Engine oil dipstick 13. Engine-mounted fuel filter assembly 5. Clutch fluid reservoir (if equipped) 8. Windshield washer fluid reservoir 28 2005 Econoline (eco) Supplement USA (fus) Engine oil fill 3. Engine oil filter 4. Underhood relay box 9.
Diesel Supplement 3rd Printing
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... filter. Stop the vehicle and shut off the engine. 31 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications FUEL CONDITIONER MODULE (FCM - E-SERIES)/HORIZONTAL FUEL CONDITIONING MODULE (HFCM - F-Super Duty/Excursion The vehicle is mounted on the frame-rail under the ... 0.2 pints (100 cc) of water accumulates in the module. one is equipped with Ford Part No. The Motorcraft part number for the replacement filters is equipped with Ford Part No. F-SUPER DUTY/EXCURSION) - E-Series The vehicle is FD-4604. Replace the fuel filters with a ...
... filter. Stop the vehicle and shut off the engine. 31 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications FUEL CONDITIONER MODULE (FCM - E-SERIES)/HORIZONTAL FUEL CONDITIONING MODULE (HFCM - F-Super Duty/Excursion The vehicle is mounted on the frame-rail under the ... 0.2 pints (100 cc) of water accumulates in the module. one is equipped with Ford Part No. The Motorcraft part number for the replacement filters is equipped with Ford Part No. F-SUPER DUTY/EXCURSION) - E-Series The vehicle is FD-4604. Replace the fuel filters with a ...
Diesel Supplement 3rd Printing
Page 32
... or vehicle is closed and latched, then remove the container from under the drain port (see illustration). • F-Super Duty /Excursion • E-Series 3. Rotate drain lever to illuminate, have the fuel system checked and repaired. 32 2005 Econoline (eco) Supplement USA (fus) Locate the HFCM and place an appropriate container under the vehicle. 5.
... or vehicle is closed and latched, then remove the container from under the drain port (see illustration). • F-Super Duty /Excursion • E-Series 3. Rotate drain lever to illuminate, have the fuel system checked and repaired. 32 2005 Econoline (eco) Supplement USA (fus) Locate the HFCM and place an appropriate container under the vehicle. 5.
Diesel Supplement 3rd Printing
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Carefully clean the mating surfaces. Remove the fuel filter cap by turning counterclockwise. 33 2005 Econoline (eco) Supplement USA (fus) Remove the fuel filter cap by turning counterclockwise. 2. Removal - HFCM filter (F-Super Duty/Excursion) 1. FCM filter (E-Series) 1. Remove and discard the old fuel filter element. 3. Maintenance and Specifications Removal -
Carefully clean the mating surfaces. Remove the fuel filter cap by turning counterclockwise. 33 2005 Econoline (eco) Supplement USA (fus) Remove the fuel filter cap by turning counterclockwise. 2. Removal - HFCM filter (F-Super Duty/Excursion) 1. FCM filter (E-Series) 1. Remove and discard the old fuel filter element. 3. Maintenance and Specifications Removal -
Diesel Supplement 3rd Printing
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Remove the fuel filter cap by turning counterclockwise. 34 2005 Econoline (eco) Supplement USA (fus) Engine-mounted fuel filter • F-Super Duty/Excursion • E-Series 1. Removal - Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Maintenance and Specifications 2.
Remove the fuel filter cap by turning counterclockwise. 34 2005 Econoline (eco) Supplement USA (fus) Engine-mounted fuel filter • F-Super Duty/Excursion • E-Series 1. Removal - Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Maintenance and Specifications 2.
Diesel Supplement 3rd Printing
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To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Disconnect the mass air flow (MAF) sensor electrical connector. (Slide out the red lock, press tab and remove the electrical connector.) 4. Release and flip the toggle clamps back. 39 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications 3. Disconnect the three latches and remove the air cleaner cover 5. Remove the air cleaner element. 6.
To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Disconnect the mass air flow (MAF) sensor electrical connector. (Slide out the red lock, press tab and remove the electrical connector.) 4. Release and flip the toggle clamps back. 39 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications 3. Disconnect the three latches and remove the air cleaner cover 5. Remove the air cleaner element. 6.
Diesel Supplement 3rd Printing
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... Reset the system by turning the ignition key to 3 (OFF) and then back to the starter motor. • Check the fuel gauge. Insert a second 48 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications • Try operating the starter switch several times. If engine cranks but won't start , refer to Jump...not on an empty tank. • Leaving the ignition key turned to start Prolonged starter cranking (in the Roadside Emergencies chapter of your Owner's Guide (F-Super Duty and Excursion) or refer to the Jump starting difficult because the glow plugs will cease activation.
... Reset the system by turning the ignition key to 3 (OFF) and then back to the starter motor. • Check the fuel gauge. Insert a second 48 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications • Try operating the starter switch several times. If engine cranks but won't start , refer to Jump...not on an empty tank. • Leaving the ignition key turned to start Prolonged starter cranking (in the Roadside Emergencies chapter of your Owner's Guide (F-Super Duty and Excursion) or refer to the Jump starting difficult because the glow plugs will cease activation.
Diesel Supplement 3rd Printing
Page 50
... Light Engine Temp. Light Number of bulbs required 1 1 1 Trade number 194 194 194 LUBRICANT SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D Super Duty, XO-10W30-QSD 10W30 Super Duty1 VC-7-A (U.S., Motorcraft except CA, OR Premium Gold and NM), WSS-M97B51-A1 Engine Coolant VC... MERCON ATF Refer to Owner's Guide Engine Oil Engine coolant Manual Transmission Automatic transmission 1 Refer to Start Light Water-in this chapter. 50 2005 Econoline (eco) Supplement USA (fus)
... Light Engine Temp. Light Number of bulbs required 1 1 1 Trade number 194 194 194 LUBRICANT SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D Super Duty, XO-10W30-QSD 10W30 Super Duty1 VC-7-A (U.S., Motorcraft except CA, OR Premium Gold and NM), WSS-M97B51-A1 Engine Coolant VC... MERCON ATF Refer to Owner's Guide Engine Oil Engine coolant Manual Transmission Automatic transmission 1 Refer to Start Light Water-in this chapter. 50 2005 Econoline (eco) Supplement USA (fus)
Owner Guide 3rd Printing
Page 210
... while applying light pressure on the vehicle's Safety Certification Label. SNOWPLOWING Ford recommends that the Super Duty F-Series used for general driving are found in the Ford Truck Body Builders Layout Book, Snowplow section, found in the Ford Workshop Manual. • Headlight aim may require re-adjustment to -... may require the auxiliary equipment installer additional safety certification responsibility. Exceeding this weight may be found at www.fleet.ford.com/truckbbas. The maximum cold inflation 210 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus)
... while applying light pressure on the vehicle's Safety Certification Label. SNOWPLOWING Ford recommends that the Super Duty F-Series used for general driving are found in the Ford Truck Body Builders Layout Book, Snowplow section, found in the Ford Workshop Manual. • Headlight aim may require re-adjustment to -... may require the auxiliary equipment installer additional safety certification responsibility. Exceeding this weight may be found at www.fleet.ford.com/truckbbas. The maximum cold inflation 210 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus)
Owner Guide 3rd Printing
Page 212
... transfer case to assure proper air bag deployment in small areas at speeds below the front bumper on Super Duty vehicles called a "BlockerBeam". Do not exceed 15 mph (24 km/h). • Do not shift... the transmission from the vehicle to 4x4 LOW (4WD Low) when plowing in a crash. 212 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) The transmission and tires ... wheels at normal operating temperature. Driving Do not attempt to the vehicle frame. See your Ford or Lincoln Mercury dealer. The transmission and tires may be damaged or the engine may be...
... transfer case to assure proper air bag deployment in small areas at speeds below the front bumper on Super Duty vehicles called a "BlockerBeam". Do not exceed 15 mph (24 km/h). • Do not shift... the transmission from the vehicle to 4x4 LOW (4WD Low) when plowing in a crash. 212 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) The transmission and tires ... wheels at normal operating temperature. Driving Do not attempt to the vehicle frame. See your Ford or Lincoln Mercury dealer. The transmission and tires may be damaged or the engine may be...