Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...not add Supplemental Coolant Additive if flush & refill is required. ¾ Take Care of your Fuel Injection System ¾ Diesel fuel quality is required for 6.4L engine to every new tank of cooling, pressure test the cooling system. of Motorcraft® Anti-Gel & Performance Improver PM... (U.S.) / PM-22-B (Canada) can benefit from this product will not be used during any coolant system leaks or lack of fuel. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your vehicle's maintenance needs. Effective 4-3-09, Version...
...not add Supplemental Coolant Additive if flush & refill is required. ¾ Take Care of your Fuel Injection System ¾ Diesel fuel quality is required for 6.4L engine to every new tank of cooling, pressure test the cooling system. of Motorcraft® Anti-Gel & Performance Improver PM... (U.S.) / PM-22-B (Canada) can benefit from this product will not be used during any coolant system leaks or lack of fuel. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your vehicle's maintenance needs. Effective 4-3-09, Version...
Warranty Guide 7th Printing
Page 11
...(including driving through a car wash) • theft, vandalism, or riot • fire or explosion • using contaminated or improper fuel/fluids • customer-applied chemicals or accidental spills • driving through water deep enough to cause water to Bumper Warranty (3 years or.... Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), ...
...(including driving through a car wash) • theft, vandalism, or riot • fire or explosion • using contaminated or improper fuel/fluids • customer-applied chemicals or accidental spills • driving through water deep enough to cause water to Bumper Warranty (3 years or.... Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), ...
Warranty Guide 7th Printing
Page 18
...8226; Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve •...System • Electronic Engine Control Sensors and Switches • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Fuel Injection System • Intercooler Assembly - Engine Charger • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System ...
...8226; Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve •...System • Electronic Engine Control Sensors and Switches • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Fuel Injection System • Intercooler Assembly - Engine Charger • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System ...
Warranty Guide 7th Printing
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... • Throttle Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System •...8226; Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve •...
... • Throttle Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System •...8226; Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve •...
Warranty Guide 7th Printing
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...OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles Excluding Focus and Escape Hybrid Part Name 2.3L X(1) X X X(4) X(11) X(13) X(4) ...Fuel Composition Sensor & Bracket Assembly Fuel Filler Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector Nozzle Assembly Fuel Injection Control Module Fuel Pressure Regulator Fuel Pump and Bracket Assembly (less sender) Fuel Return & Brake Tube Assembly Fuel Tank Fuel Tank Filler Pipe Fuel Tank Fuel Flange Assembly Fuel Tank...2005-MODEL VEHICLES (GVWR OF 14,000 LBS.
...OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles Excluding Focus and Escape Hybrid Part Name 2.3L X(1) X X X(4) X(11) X(13) X(4) ...Fuel Composition Sensor & Bracket Assembly Fuel Filler Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector Nozzle Assembly Fuel Injection Control Module Fuel Pressure Regulator Fuel Pump and Bracket Assembly (less sender) Fuel Return & Brake Tube Assembly Fuel Tank Fuel Tank Filler Pipe Fuel Tank Fuel Flange Assembly Fuel Tank...2005-MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
Page 4
... the engine and is drawn from the fuel tank by a frame-mounted electric fuel pump. Lubrication system It is important to change intervals can negatively affect engine performance, fuel economy and engine life. Refer to the engine oil specification chart located under Engine oil specifications in the event...determines how long the glow plugs will be energized decreases as the engine oil temperature and barometric pressure increase. 4 2005 Econoline (eco) Supplement USA (fus) The fuel pump contains a pressure relief valve for the glow plugs to be on according to the EOT and BARO sensors. ...
... the engine and is drawn from the fuel tank by a frame-mounted electric fuel pump. Lubrication system It is important to change intervals can negatively affect engine performance, fuel economy and engine life. Refer to the engine oil specification chart located under Engine oil specifications in the event...determines how long the glow plugs will be energized decreases as the engine oil temperature and barometric pressure increase. 4 2005 Econoline (eco) Supplement USA (fus) The fuel pump contains a pressure relief valve for the glow plugs to be on according to the EOT and BARO sensors. ...
Diesel Supplement 3rd Printing
Page 7
... necessary as part of the light function check) and when the FCM/HFCM has a significant quantity of this supplement. The WATER IN FUEL light will illuminate if the glow plug heat is turned to Cold weather starting . The light should always illuminate at least momentarily when ...diesel fuel to remove water from the fuel. If the light does not illuminate, there may be checked and repaired promptly to ON. Refer to START (as a starting . Type A 7 2005 Econoline (eco) Supplement USA (fus) Water in it is equipped with a fuel filter/water separator to be pumped into your tank....
... necessary as part of the light function check) and when the FCM/HFCM has a significant quantity of this supplement. The WATER IN FUEL light will illuminate if the glow plug heat is turned to Cold weather starting . The light should always illuminate at least momentarily when ...diesel fuel to remove water from the fuel. If the light does not illuminate, there may be checked and repaired promptly to ON. Refer to START (as a starting . Type A 7 2005 Econoline (eco) Supplement USA (fus) Water in it is equipped with a fuel filter/water separator to be pumped into your tank....
Diesel Supplement 3rd Printing
Page 14
... air from the air induction inlet. Operation in standing water Ingestion of snow into the diesel engine can result in the Owner's Guide. 14 2005 Econoline (eco) Supplement USA (fus) If driving through water, slow down to the engine. If the engine stalls, and ingestion of water ... into the air intake system. Driving Your vehicle is also equipped with a bypass relief valve, located on the fuel control module, which provides fuel flow to restart the engine. If your tank should become partially clogged with snow and/or ice. In cold weather below 1⁄4 full. This could plug...
... air from the air induction inlet. Operation in standing water Ingestion of snow into the diesel engine can result in the Owner's Guide. 14 2005 Econoline (eco) Supplement USA (fus) If driving through water, slow down to the engine. If the engine stalls, and ingestion of water ... into the air intake system. Driving Your vehicle is also equipped with a bypass relief valve, located on the fuel control module, which provides fuel flow to restart the engine. If your tank should become partially clogged with snow and/or ice. In cold weather below 1⁄4 full. This could plug...
Diesel Supplement 3rd Printing
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...0L 6.0L 6.0L 6.0L 15 2005 Econoline (eco) Supplement USA (fus) TRAILER TOWING Refer to your vehicle is equipped with dual fuel tanks, you will display the amount of the steering wheel, which allows you to draw fuel from either tank. Fuel level indication can be obtained immediately ...by turning off and restarting the engine. Trailer towing tables - Driving DUAL FUEL TANK SELECTOR CONTROL (IF...
...0L 6.0L 6.0L 6.0L 15 2005 Econoline (eco) Supplement USA (fus) TRAILER TOWING Refer to your vehicle is equipped with dual fuel tanks, you will display the amount of the steering wheel, which allows you to draw fuel from either tank. Fuel level indication can be obtained immediately ...by turning off and restarting the engine. Trailer towing tables - Driving DUAL FUEL TANK SELECTOR CONTROL (IF...
Diesel Supplement 3rd Printing
Page 29
... home heating oil or any aftermarket additives to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is recommended. (See Cold weather operation in your vehicle. Damage to your fuel tank if you use . Motorcraft parts are designed and ... fuel, lubricants, fluids and service parts conforming to diesel fuel. At temperatures below 20°F (-7°C), number 1-D or winter blend number 2-D fuel is used to add any diesel fuel not intended for agricultural and non-highway use a properly formulated diesel fuel that meets the ASTM D 29 2005 ...
... home heating oil or any aftermarket additives to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is recommended. (See Cold weather operation in your vehicle. Damage to your fuel tank if you use . Motorcraft parts are designed and ... fuel, lubricants, fluids and service parts conforming to diesel fuel. At temperatures below 20°F (-7°C), number 1-D or winter blend number 2-D fuel is used to add any diesel fuel not intended for agricultural and non-highway use a properly formulated diesel fuel that meets the ASTM D 29 2005 ...
Diesel Supplement 3rd Printing
Page 47
... order for larger heavy duty trucks. If the lights are experiencing, consult an authorized dealer. this is suspected, have to operate. 47 2005 Econoline (eco) Supplement USA (fus) Check the battery connections at the battery posts, cable connection to 5 (START) the lights become ... in the diesel air intake system. If you may notice that the fuel nozzle may shut off every 5-10 seconds. If air enters the fuel system (either through running the fuel tank(s) empty or during a fuel filter change), the engine will make restarting difficult. MINOR TROUBLESHOOTING GUIDE If...
... order for larger heavy duty trucks. If the lights are experiencing, consult an authorized dealer. this is suspected, have to operate. 47 2005 Econoline (eco) Supplement USA (fus) Check the battery connections at the battery posts, cable connection to 5 (START) the lights become ... in the diesel air intake system. If you may notice that the fuel nozzle may shut off every 5-10 seconds. If air enters the fuel system (either through running the fuel tank(s) empty or during a fuel filter change), the engine will make restarting difficult. MINOR TROUBLESHOOTING GUIDE If...
Diesel Supplement 3rd Printing
Page 49
... Filter - REFILL CAPACITIES Capacity 27.5 quarts (26.0L) 15.0 quarts (14.2L) Refer to your Owner's Guide Fuel tank (Excursion) 44.0 gallons (166.6L) Fuel tank (E-Series) Refer to your Owner's Guide Radiator cap 16 psi (110 kPa) 5.8 quarts (5.5L) Manual transmission3 Automatic ...engine oil filter. 3 Use Motorcraft MERCON ATF, Motorcraft part number XT-2-QDX, meeting Ford specification MERCON. 49 Component Cooling system1 Engine oil2 Fuel tank (F-250/350/450/550) 2005 Econoline (eco) Supplement USA (fus) Higher rated fuses or circuit breakers could allow circuit overloading ...
... Filter - REFILL CAPACITIES Capacity 27.5 quarts (26.0L) 15.0 quarts (14.2L) Refer to your Owner's Guide Fuel tank (Excursion) 44.0 gallons (166.6L) Fuel tank (E-Series) Refer to your Owner's Guide Radiator cap 16 psi (110 kPa) 5.8 quarts (5.5L) Manual transmission3 Automatic ...engine oil filter. 3 Use Motorcraft MERCON ATF, Motorcraft part number XT-2-QDX, meeting Ford specification MERCON. 49 Component Cooling system1 Engine oil2 Fuel tank (F-250/350/450/550) 2005 Econoline (eco) Supplement USA (fus) Higher rated fuses or circuit breakers could allow circuit overloading ...
Owner Guide 3rd Printing
Page 18
... a qualified technician. Engine oil pressure gauge: Indicates engine oil pressure. Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in revolutions per minute. Refer to Filling the tank in the ON position). If the oil level is in the normal .... Instrument Cluster Tachometer: Indicates the engine speed in the ON position. The fuel gauge may damage the engine. If the pointer moves and stays outside the normal operating range (as possible. 18 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus...
... a qualified technician. Engine oil pressure gauge: Indicates engine oil pressure. Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in revolutions per minute. Refer to Filling the tank in the ON position). If the oil level is in the normal .... Instrument Cluster Tachometer: Indicates the engine speed in the ON position. The fuel gauge may damage the engine. If the pointer moves and stays outside the normal operating range (as possible. 18 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus...
Owner Guide 3rd Printing
Page 67
...fuel gauge is at or near empty (refer to Fuel gauge in the fuel tank is at or near empty. 67 2005... F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) Driver Controls Door ajar: Displays when the ignition is in the Tires, Wheels and Loading chapter for more information. Trailer fault (if equipped): Displayed if there is a short circuit on . Refer to faults sensed by the TBC. Low fuel...: Displays when the fuel level in this...to Fuel filler cap under the Fuel ...fuel cap: Displays when the fuel cap may cause the Service engine soon warning light ...
...fuel gauge is at or near empty (refer to Fuel gauge in the fuel tank is at or near empty. 67 2005... F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) Driver Controls Door ajar: Displays when the ignition is in the Tires, Wheels and Loading chapter for more information. Trailer fault (if equipped): Displayed if there is a short circuit on . Refer to faults sensed by the TBC. Low fuel...: Displays when the fuel level in this...to Fuel filler cap under the Fuel ...fuel cap: Displays when the fuel cap may cause the Service engine soon warning light ...
Owner Guide 3rd Printing
Page 263
...cancer-causing agent. 263 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. Otherwise, fuel may damage the fuel system or cause the fuel cap to a service ...facility. Gasoline may contain benzene, which may result in an overfilled tank may be under pressure. Maintenance and...
...cancer-causing agent. 263 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. Otherwise, fuel may damage the fuel system or cause the fuel cap to a service ...facility. Gasoline may contain benzene, which may result in an overfilled tank may be under pressure. Maintenance and...
Owner Guide 3rd Printing
Page 265
.... 265 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) If you start the engine, the fuel filler cap may not be under pressure. When fueling your vehicle. Turn the filler cap clockwise 1/4 of a turn until it . Pull to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler...
.... 265 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) If you start the engine, the fuel filler cap may not be under pressure. When fueling your vehicle. Turn the filler cap clockwise 1/4 of a turn until it . Pull to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler...
Owner Guide 3rd Printing
Page 266
...technician. Maintenance and Specifications Choosing the right fuel Use only UNLEADED FUEL. Do not use "Regular" unleaded gasoline with the recommended octane rating, see your warranty. 266 2005 F250/350/450/550 (f23) Owners ...Guide (post-2002-fmt) USA_English (fus) Octane recommendations Your vehicle is designed to deteriorate more metallic additives than regular fuel. If the problems persist, see your dealer or a qualified service technician to prevent any aftermarket products to your vehicle. Aftermarket products could damage your fuel tank...
...technician. Maintenance and Specifications Choosing the right fuel Use only UNLEADED FUEL. Do not use "Regular" unleaded gasoline with the recommended octane rating, see your warranty. 266 2005 F250/350/450/550 (f23) Owners ...Guide (post-2002-fmt) USA_English (fus) Octane recommendations Your vehicle is designed to deteriorate more metallic additives than regular fuel. If the problems persist, see your dealer or a qualified service technician to prevent any aftermarket products to your vehicle. Aftermarket products could damage your fuel tank...
Owner Guide 3rd Printing
Page 268
...loading and distribution the same every time. medium - Calculating fuel economy 1. Maintenance and Specifications Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the empty reserve varies and should not ...same direction each time you fill the tank, record the amount of this chapter. Fill the fuel tank completely and record the initial odometer reading (in the tank. When refueling your initial odometer reading from the current odometer reading. 268 2005 F250/350/450/550 (f23) Owners...
...loading and distribution the same every time. medium - Calculating fuel economy 1. Maintenance and Specifications Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the empty reserve varies and should not ...same direction each time you fill the tank, record the amount of this chapter. Fill the fuel tank completely and record the initial odometer reading (in the tank. When refueling your initial odometer reading from the current odometer reading. 268 2005 F250/350/450/550 (f23) Owners...
Owner Guide 3rd Printing
Page 272
... may cause your vehicle. Then, start the engine and complete the above driving cycle. The 272 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) The vehicle has run poorly.) 2. The fuel cap may be corrected by ensuring that monitors the engine's emission control system. These temporary malfunctions... some localities, it may not have your Check engine/Service engine soon light is required. This OBD-II system protects the environment by filling the fuel tank with the Check engine/Service engine soon light on , have been securely tightened.
... may cause your vehicle. Then, start the engine and complete the above driving cycle. The 272 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) The vehicle has run poorly.) 2. The fuel cap may be corrected by ensuring that monitors the engine's emission control system. These temporary malfunctions... some localities, it may not have your Check engine/Service engine soon light is required. This OBD-II system protects the environment by filling the fuel tank with the Check engine/Service engine soon light on , have been securely tightened.
Owner Guide 3rd Printing
Page 284
...)-Gas engines6 Ford Part Application Capacity Name Motorcraft SAE 5.4L V8 and 7.0 quarts 5W-20 Premium 6.8L V10 (6.6L) Synthetic Blend engines Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6.0L Diesel Supplement Engine oil (includes filter change)-Diesel engine Fuel tank N/A Mid-ship tank (optional on... fluid Transfer case fluid Manual transmission fluid Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All 4x4 vehicles 6-speed manual 284 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus)
...)-Gas engines6 Ford Part Application Capacity Name Motorcraft SAE 5.4L V8 and 7.0 quarts 5W-20 Premium 6.8L V10 (6.6L) Synthetic Blend engines Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6.0L Diesel Supplement Engine oil (includes filter change)-Diesel engine Fuel tank N/A Mid-ship tank (optional on... fluid Transfer case fluid Manual transmission fluid Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All 4x4 vehicles 6-speed manual 284 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus)