Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...& Performance Improver PM-23-A (U.S.) / PM-23-B (Canada) to Motorcraft Premium Gold Engine Coolant Change Record) - Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check every 6 months & Initial change 100,000... like Extensive Towing, Long Idle Time, Extended Low Speed Driving, Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can benefit from this product will not be started at 50/50 mix of cooling, pressure test the cooling system. Vehicles ...
...& Performance Improver PM-23-A (U.S.) / PM-23-B (Canada) to Motorcraft Premium Gold Engine Coolant Change Record) - Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check every 6 months & Initial change 100,000... like Extensive Towing, Long Idle Time, Extended Low Speed Driving, Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can benefit from this product will not be started at 50/50 mix of cooling, pressure test the cooling system. Vehicles ...
Scheduled Maintenance Guide 4th Printing
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...tire life. Inspect wheel ends for wear. Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Inspect automatic transmission/transaxle fluid level on vehicles equipped with dipstick. Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO...#: DATE: P&A CODE: MILEAGE: 35,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and...
...tire life. Inspect wheel ends for wear. Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Inspect automatic transmission/transaxle fluid level on vehicles equipped with dipstick. Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO...#: DATE: P&A CODE: MILEAGE: 35,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and...
Scheduled Maintenance Guide 4th Printing
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... with zerk fittings. Change automatic transmission fluid on all other vehicles, if equipped with the Torqshift transmission. Change automatic transaxle fluid and filter on vehicles equipped with CVT. Replace fuel filter (see page 47). Change manual transmission fluid. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect...
... with zerk fittings. Change automatic transmission fluid on all other vehicles, if equipped with the Torqshift transmission. Change automatic transaxle fluid and filter on vehicles equipped with CVT. Replace fuel filter (see page 47). Change manual transmission fluid. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect...
Scheduled Maintenance Guide 4th Printing
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... (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 22 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Replace fuel filter (see page 47). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect automatic transmission/transaxle... fluid level on vehicles equipped with dipstick. Replace engine air filter. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake ...
... (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 22 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Replace fuel filter (see page 47). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect automatic transmission/transaxle... fluid level on vehicles equipped with dipstick. Replace engine air filter. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake ...
Scheduled Maintenance Guide 4th Printing
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.... Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Change automatic transaxle fluid and filter on the vehicles equipped with CVT. Lubricate 4X2 ball joints and steering linkage if equipped with sealed bearings). Inspect automatic ...Navigator, Expedition, and Aviator). Inspect wheel ends for 5.4L 3V engine). Change automatic transmission fluid on vehicles equipped with dipstick. Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE: P&A CODE:...
.... Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Change automatic transaxle fluid and filter on the vehicles equipped with CVT. Lubricate 4X2 ball joints and steering linkage if equipped with sealed bearings). Inspect automatic ...Navigator, Expedition, and Aviator). Inspect wheel ends for 5.4L 3V engine). Change automatic transmission fluid on vehicles equipped with dipstick. Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE: P&A CODE:...
Scheduled Maintenance Guide 4th Printing
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...exceptions page 46 and record page 48). Change automatic transmission/transaxle fluid and filter (except CVT; Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Change transfer case fluid (4X4 only). filter not required on all rear wheel drive (RWD) vehicles (see page 47...10065; Inspect brake pads/shoes/rotors/drums, brake ❑ Inspect wheel ends for flow (5.4L 3V and 6.8L 3V engines). Replace fuel filter (see pages 42 and 46). Replace accessory drive belt(s) (if not replaced within last 100,000 miles). Inspect and lubricate 4X4 front ...
...exceptions page 46 and record page 48). Change automatic transmission/transaxle fluid and filter (except CVT; Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Change transfer case fluid (4X4 only). filter not required on all rear wheel drive (RWD) vehicles (see page 47...10065; Inspect brake pads/shoes/rotors/drums, brake ❑ Inspect wheel ends for flow (5.4L 3V and 6.8L 3V engines). Replace fuel filter (see pages 42 and 46). Replace accessory drive belt(s) (if not replaced within last 100,000 miles). Inspect and lubricate 4X4 front ...
Scheduled Maintenance Guide 4th Printing
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... fluid level on all other vehicles, if equipped with 4F50N or 4F27E. Replace climate-controlled seat filters if equipped (LS and Monterey). Rotation recommended for Focus). Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE:... MILEAGE: 35,000 miles Change engine oil and replace oil filter. Inspect tires for your dealer for wear. Inspect ...
... fluid level on all other vehicles, if equipped with 4F50N or 4F27E. Replace climate-controlled seat filters if equipped (LS and Monterey). Rotation recommended for Focus). Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE:... MILEAGE: 35,000 miles Change engine oil and replace oil filter. Inspect tires for your dealer for wear. Inspect ...
Scheduled Maintenance Guide 4th Printing
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Inspect engine cooling system and hoses. Replace fuel filter (see page 47). Consult your particular requirements. Replace cabin air filter, if equipped. Change automatic transaxle fluid and filter on all vehicles equipped with 4F50N or 4F27E. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE:...other vehicles, if equipped with dipstick. NORMAL SCHEDULE CARS & MINIVANS 55,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Focus). Rotation recommended for endplay and noise. Inspect wheel ends for ❑ optimal tire life...
Inspect engine cooling system and hoses. Replace fuel filter (see page 47). Consult your particular requirements. Replace cabin air filter, if equipped. Change automatic transaxle fluid and filter on all vehicles equipped with 4F50N or 4F27E. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE:...other vehicles, if equipped with dipstick. NORMAL SCHEDULE CARS & MINIVANS 55,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Focus). Rotation recommended for endplay and noise. Inspect wheel ends for ❑ optimal tire life...
Scheduled Maintenance Guide 4th Printing
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...: MILEAGE: 36 Scheduled Maintenance Normal Schedule Cars & Minivans NORMAL SCHEDULE CARS & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ...) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Focus). Inspect engine cooling system and hoses. Replace engine air filter (not required for wear. Replace fuel filter (see page 47).
...: MILEAGE: 36 Scheduled Maintenance Normal Schedule Cars & Minivans NORMAL SCHEDULE CARS & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ...) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Focus). Inspect engine cooling system and hoses. Replace engine air filter (not required for wear. Replace fuel filter (see page 47).
Scheduled Maintenance Guide 4th Printing
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Inspect engine cooling system and hoses. Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Change automatic transaxle fluid and filter on all vehicles equipped with 4F50N or 4F27E. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A ...Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Consult your particular requirements. Replace climate-controlled seat filters if equipped (LS and Monterey). Rotation recommended for your dealer for ❑ optimal tire life. Inspect wheel ends for wear. NORMAL...
Inspect engine cooling system and hoses. Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Change automatic transaxle fluid and filter on all vehicles equipped with 4F50N or 4F27E. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A ...Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Consult your particular requirements. Replace climate-controlled seat filters if equipped (LS and Monterey). Rotation recommended for your dealer for ❑ optimal tire life. Inspect wheel ends for wear. NORMAL...
Scheduled Maintenance Guide 4th Printing
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...RWD) vehicles (see below). lines & hoses, and parking brake system. and, if equipped, half shafts, driveshaft and U-joints. Replace fuel filter (see exceptions page 46 and record page 48). Change automatic transmission/transaxle fluid (except CVT). Multi-point inspection (recommended) DEALER VALIDATION: ...Montego equipped with 6-speed automatic transaxle). NORMAL SCHEDULE CARS & MINIVANS 150,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ Inspect wheel ...
...RWD) vehicles (see below). lines & hoses, and parking brake system. and, if equipped, half shafts, driveshaft and U-joints. Replace fuel filter (see exceptions page 46 and record page 48). Change automatic transmission/transaxle fluid (except CVT). Multi-point inspection (recommended) DEALER VALIDATION: ...Montego equipped with 6-speed automatic transaxle). NORMAL SCHEDULE CARS & MINIVANS 150,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ Inspect wheel ...
Scheduled Maintenance Guide 4th Printing
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... CONDITIONS Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles, 3 months or Change engine oil and replace oil filter 200 hours of the more frequently. If you will...ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Lubricate 4X2 front wheel bearings, replace grease seals, and adjust bearings Every 60...
... CONDITIONS Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles, 3 months or Change engine oil and replace oil filter 200 hours of the more frequently. If you will...ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Lubricate 4X2 front wheel bearings, replace grease seals, and adjust bearings Every 60...
Scheduled Maintenance Guide 4th Printing
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... as unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 and F450...
... as unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 and F450...
Scheduled Maintenance Guide 4th Printing
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... perform this 50,000 mile schedule should be replaced every 50,000 miles. Special Operating Conditions & Exceptions Scheduled Maintenance 47 Special Operating Conditions & Exceptions California Fuel Filter Replacement ❑ If vehicle is registered in California, the California Air Resources Board has determined that all E450 and F450/550 applications. For E450 and...
... perform this 50,000 mile schedule should be replaced every 50,000 miles. Special Operating Conditions & Exceptions Scheduled Maintenance 47 Special Operating Conditions & Exceptions California Fuel Filter Replacement ❑ If vehicle is registered in California, the California Air Resources Board has determined that all E450 and F450/550 applications. For E450 and...
Diesel Supplement 3rd Printing
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...for more information. 3 2005 Econoline (eco) Supplement USA (fus) See Engine oil in the Maintenance and Specifications chapter of this supplement for more information on the driver's side door pillar. The engine-mounted fuel filter and the FCM/HFCM filter should be especially careful...an engine-mounted secondary fuel filter • a unit injector for the first 1,000 miles (1,600 km) of operation, since these additives may prevent piston ring seating. Using a Ford vehicle without the Ford ambulance preparation package to produce an ambulance voids the Ford warranty and could result ...
...for more information. 3 2005 Econoline (eco) Supplement USA (fus) See Engine oil in the Maintenance and Specifications chapter of this supplement for more information on the driver's side door pillar. The engine-mounted fuel filter and the FCM/HFCM filter should be especially careful...an engine-mounted secondary fuel filter • a unit injector for the first 1,000 miles (1,600 km) of operation, since these additives may prevent piston ring seating. Using a Ford vehicle without the Ford ambulance preparation package to produce an ambulance voids the Ford warranty and could result ...
Diesel Supplement 3rd Printing
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... glow plug system should always illuminate at least momentarily when the engine is cold and the ignition is equipped with a fuel filter/water separator to be pumped into your tank. The WATER IN FUEL light will illuminate if the glow plug heat is in the ON position. Water in... in it is turned to avoid difficulty in cold starting in the Driving chapter of this supplement. Wait until the light goes off . Type A 7 2005 Econoline (eco) Supplement USA (fus) The light should remain off before starting aid. Instrumentation F-SUPER DUTY HARLEY-DAVIDSON 2 H 3 RPMX1000 50 60 40...
... glow plug system should always illuminate at least momentarily when the engine is cold and the ignition is equipped with a fuel filter/water separator to be pumped into your tank. The WATER IN FUEL light will illuminate if the glow plug heat is in the ON position. Water in... in it is turned to avoid difficulty in cold starting in the Driving chapter of this supplement. Wait until the light goes off . Type A 7 2005 Econoline (eco) Supplement USA (fus) The light should remain off before starting aid. Instrumentation F-SUPER DUTY HARLEY-DAVIDSON 2 H 3 RPMX1000 50 60 40...
Diesel Supplement 3rd Printing
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... Maintenance and Specifications chapter of , the fuel injection system. Engine air filter (if equipped) The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark. Type A Type B Type C The condition should be changed. 8 2005 Econoline (eco) Supplement USA (fus)...to be verified by inspecting the underhood air filter restriction gauge; Always use the underhood air filter restriction gauge to determine when the air filter element needs to Draining the FCM/HFCM and changing the fuel filters in extensive damage to, or failure of ...
... Maintenance and Specifications chapter of , the fuel injection system. Engine air filter (if equipped) The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark. Type A Type B Type C The condition should be changed. 8 2005 Econoline (eco) Supplement USA (fus)...to be verified by inspecting the underhood air filter restriction gauge; Always use the underhood air filter restriction gauge to determine when the air filter element needs to Draining the FCM/HFCM and changing the fuel filters in extensive damage to, or failure of ...
Diesel Supplement 3rd Printing
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STOPPING THE ENGINE Turn the ignition to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) For best results in the Maintenance and Specifications chapter of this supplement. Do not start the engine until the oil ... under these conditions. To prolong engine life (after extended high speed or maximum GVW operation), it to 5 (START), then release the key as soon as a fuel filter/heater/water separator to 5 (START). However, if the engine starts but stalls after the glow plug pre-heat indicator has turned off. COLD WEATHER OPERATION...
STOPPING THE ENGINE Turn the ignition to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) For best results in the Maintenance and Specifications chapter of this supplement. Do not start the engine until the oil ... under these conditions. To prolong engine life (after extended high speed or maximum GVW operation), it to 5 (START), then release the key as soon as a fuel filter/heater/water separator to 5 (START). However, if the engine starts but stalls after the glow plug pre-heat indicator has turned off. COLD WEATHER OPERATION...
Diesel Supplement 3rd Printing
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Engine coolant reservoir 8. Brake fluid reservoir 7. Air filter assembly The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 27 2005 Econoline (eco) Supplement USA (fus) Secondary fuel filter assembly 5. Power steering fluid reservoir 6. Automatic transmission dipstick 3. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT E-Series 1. Windshield washer fluid reservoir 2. Engine oil filler cap 4.
Engine coolant reservoir 8. Brake fluid reservoir 7. Air filter assembly The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 27 2005 Econoline (eco) Supplement USA (fus) Secondary fuel filter assembly 5. Power steering fluid reservoir 6. Automatic transmission dipstick 3. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT E-Series 1. Windshield washer fluid reservoir 2. Engine oil filler cap 4.
Diesel Supplement 3rd Printing
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Automatic transmission dipstick (if equipped) 2. Engine oil filter 4. Clutch fluid reservoir (if equipped) 8. Battery (dual batteries shown) 10. Windshield washer fluid reservoir 28 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications F-Super Duty/Excursion 1. Underhood relay box 9. Engine-mounted fuel filter assembly 5. Brake fluid reservoir 7. Engine oil dipstick 13. Engine coolant reservoir 6. Air filter assembly 12. Power steering fluid reservoir 11. Engine oil fill 3.
Automatic transmission dipstick (if equipped) 2. Engine oil filter 4. Clutch fluid reservoir (if equipped) 8. Battery (dual batteries shown) 10. Windshield washer fluid reservoir 28 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications F-Super Duty/Excursion 1. Underhood relay box 9. Engine-mounted fuel filter assembly 5. Brake fluid reservoir 7. Engine oil dipstick 13. Engine coolant reservoir 6. Air filter assembly 12. Power steering fluid reservoir 11. Engine oil fill 3.