Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...test the cooling system. To avoid cold weather fuel gelling, add 6 oz. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to Start" lamp operation. Effective 4-3-09, Version 11 Final minus signatures Engine coolant system nitrite strength ...& Care Tips Congratulations on the purchase of a powertrain failure. Maintained properly, this same high performance oil as well. The level of the Ford Power Stroke® diesel engine. Motorcraft® Cetane Booster & Performance Improver, PM-22-A (U.S.) / PM-22-B (Canada) can only attest...
...test the cooling system. To avoid cold weather fuel gelling, add 6 oz. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to Start" lamp operation. Effective 4-3-09, Version 11 Final minus signatures Engine coolant system nitrite strength ...& Care Tips Congratulations on the purchase of a powertrain failure. Maintained properly, this same high performance oil as well. The level of the Ford Power Stroke® diesel engine. Motorcraft® Cetane Booster & Performance Improver, PM-22-A (U.S.) / PM-22-B (Canada) can only attest...
Scheduled Maintenance Guide 4th Printing
Page 12
... way to keep your vehicle checked regularly. Check radiator, coolers, heater and air conditioning hoses. Inspect steering and linkage. Check exhaust system for wear and check air pressure, including spare. Inspect windshield washer spray and wiper operation. MULTI-POINT INSPECTION - This ...can help identify any potential issue before there are any major problems. Ford Motor Company suggests the following multi-point inspection be performed at every visit ❑ Check and top up fluid levels: ❑...
... way to keep your vehicle checked regularly. Check radiator, coolers, heater and air conditioning hoses. Inspect steering and linkage. Check exhaust system for wear and check air pressure, including spare. Inspect windshield washer spray and wiper operation. MULTI-POINT INSPECTION - This ...can help identify any potential issue before there are any major problems. Ford Motor Company suggests the following multi-point inspection be performed at every visit ❑ Check and top up fluid levels: ❑...
Scheduled Maintenance Guide 4th Printing
Page 16
Replace fuel filter (see page 47). Inspect exhaust system and heat shields. Replace engine air filter. Consult your particular requirements. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 16 Scheduled Maintenance ...
Replace fuel filter (see page 47). Inspect exhaust system and heat shields. Replace engine air filter. Consult your particular requirements. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 16 Scheduled Maintenance ...
Scheduled Maintenance Guide 4th Printing
Page 19
... seals, and adjust bearings (if not equipped with zerk fittings. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect exhaust system and heat shields. Replace climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Replace the remote filter element on all other vehicles, if...
... seals, and adjust bearings (if not equipped with zerk fittings. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect exhaust system and heat shields. Replace climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Replace the remote filter element on all other vehicles, if...
Scheduled Maintenance Guide 4th Printing
Page 22
...) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for your particular requirements. Inspect exhaust system and heat shields. Consult your dealer for wear. Change automatic transmission fluid on vehicles equipped with dipstick. Inspect automatic transmission/transaxle fluid level on...
...) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for your particular requirements. Inspect exhaust system and heat shields. Consult your dealer for wear. Change automatic transmission fluid on vehicles equipped with dipstick. Inspect automatic transmission/transaxle fluid level on...
Scheduled Maintenance Guide 4th Printing
Page 25
... and filter on all vehicles equipped with zerk fittings. Change manual transmission fluid. Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Inspect exhaust system and heat shields. Lubricate 4X2 ball joints and steering linkage if equipped with CVT. Lubricate 4X4 front hub needle bearings (Excursion). Inspect engine cooling...
... and filter on all vehicles equipped with zerk fittings. Change manual transmission fluid. Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Inspect exhaust system and heat shields. Lubricate 4X2 ball joints and steering linkage if equipped with CVT. Lubricate 4X4 front hub needle bearings (Excursion). Inspect engine cooling...
Scheduled Maintenance Guide 4th Printing
Page 28
... 42 and 46). Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension and (see page 47). Change front axle lubricant (4X4 only). Replace fuel filter (see...
... 42 and 46). Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension and (see page 47). Change front axle lubricant (4X4 only). Replace fuel filter (see...
Scheduled Maintenance Guide 4th Printing
Page 31
... endplay and noise. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect exhaust system and heat shields. Replace climate-controlled seat filters if equipped (LS and Monterey). Inspect tires for optimal tire life. Rotation recommended for wear.
... endplay and noise. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect exhaust system and heat shields. Replace climate-controlled seat filters if equipped (LS and Monterey). Inspect tires for optimal tire life. Rotation recommended for wear.
Scheduled Maintenance Guide 4th Printing
Page 33
... other vehicles, if equipped with 4F50N or 4F27E. Change automatic transaxle fluid and filter on all vehicles equipped with CVT. Rotation recommended for Focus). Inspect exhaust system and heat shields. NORMAL SCHEDULE CARS & MINIVANS 55,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and...
... other vehicles, if equipped with 4F50N or 4F27E. Change automatic transaxle fluid and filter on all vehicles equipped with CVT. Rotation recommended for Focus). Inspect exhaust system and heat shields. NORMAL SCHEDULE CARS & MINIVANS 55,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and...
Scheduled Maintenance Guide 4th Printing
Page 36
... & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ Multi-point inspection (recommended) optimal tire life. Inspect exhaust system and heat shields. Rotation recommended for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ ❑ lines & hoses, and parking brake...
... & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ Multi-point inspection (recommended) optimal tire life. Inspect exhaust system and heat shields. Rotation recommended for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ ❑ lines & hoses, and parking brake...
Scheduled Maintenance Guide 4th Printing
Page 38
... noise. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 38 Scheduled Maintenance Normal Schedule Cars & Minivans Replace cabin air filter, if equipped. Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 120,000 miles ❑ Change...
... noise. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 38 Scheduled Maintenance Normal Schedule Cars & Minivans Replace cabin air filter, if equipped. Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 120,000 miles ❑ Change...
Scheduled Maintenance Guide 4th Printing
Page 41
..., brake ❑ Inspect wheel ends for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension (see page 47). Replace fuel filter (see exceptions page 46 and record page 48...
..., brake ❑ Inspect wheel ends for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension (see page 47). Replace fuel filter (see exceptions page 46 and record page 48...
Warranty Guide 7th Printing
Page 11
... racing or using the vehicle as a stationary power source 7 Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan ... and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. WHAT IS NOT COVERED? Damage Caused By: • accidents,...
... racing or using the vehicle as a stationary power source 7 Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan ... and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. WHAT IS NOT COVERED? Damage Caused By: • accidents,...
Warranty Guide 7th Printing
Page 12
.../or exposure to the elements. Examples include, but are responsible for these systems (for example, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a ЉcertifiedЉ emissions part) or any damage caused by: • alterations...of parts due to maintain the vehicle; Damage Caused by Alteration or Modification The New Vehicle Limited Warranty does not cover any part (Ford or non-Ford) designed for the first 12 months in service, regardless of miles driven, even though caused by use and/or exposure to the...
.../or exposure to the elements. Examples include, but are responsible for these systems (for example, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a ЉcertifiedЉ emissions part) or any damage caused by: • alterations...of parts due to maintain the vehicle; Damage Caused by Alteration or Modification The New Vehicle Limited Warranty does not cover any part (Ford or non-Ford) designed for the first 12 months in service, regardless of miles driven, even though caused by use and/or exposure to the...
Warranty Guide 7th Printing
Page 17
...; Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (1) • Controls for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) • Electronic Emissions Control Unit (ECU) 13 Note that the warranty period begins on the Warranty Start Date as specified on...
...; Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (1) • Controls for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) • Electronic Emissions Control Unit (ECU) 13 Note that the warranty period begins on the Warranty Start Date as specified on...
Warranty Guide 7th Printing
Page 18
...System and Sensors • Cold Start Enrichment System • Electronic Engine Control Sensors and Switches • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Fuel Injection System • Intercooler Assembly - • Electronic Engine Control Sensors and ...Switches • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector...
...System and Sensors • Cold Start Enrichment System • Electronic Engine Control Sensors and Switches • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Fuel Injection System • Intercooler Assembly - • Electronic Engine Control Sensors and ...Switches • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector...
Warranty Guide 7th Printing
Page 23
... (Manifold to Catalyst) • Electronic Engine Control Sensors and Switches • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel...
... (Manifold to Catalyst) • Electronic Engine Control Sensors and Switches • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel...
Warranty Guide 7th Printing
Page 24
Left Exhaust Manifold - Exhaust Manifold - Right Flex Fuel Composition Sensor & Bracket ... Five Hundred/Montego with 6-Speed Automatic Transmission OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles Excluding Focus and Escape Hybrid Part Name 2.3L X(1) X X X(4) X(11) X(13) X(4) X(14) X(3) X(5) X(3) X(15) X(3) X X(16) X X(17) X(18) X X X(3) X(9) X(9) X(7) X(7) X X X X X X X(3) X X(2) X X X...Air Cooler EGR Cooler Assembly Evap. Vap. 20 COVERAGE FOR 2005-MODEL VEHICLES (GVWR OF 14,000 LBS. Storage Can.
Left Exhaust Manifold - Exhaust Manifold - Right Flex Fuel Composition Sensor & Bracket ... Five Hundred/Montego with 6-Speed Automatic Transmission OR LESS) UNDER LONG-TERM DEFECTS WARRANTY (Coverage for Up to 7 Years/70,000 Miles, Whichever First Occurs) Ford and Mercury Vehicles Excluding Focus and Escape Hybrid Part Name 2.3L X(1) X X X(4) X(11) X(13) X(4) X(14) X(3) X(5) X(3) X(15) X(3) X X(16) X X(17) X(18) X X X(3) X(9) X(9) X(7) X(7) X X X X X X X(3) X X(2) X X X...Air Cooler EGR Cooler Assembly Evap. Vap. 20 COVERAGE FOR 2005-MODEL VEHICLES (GVWR OF 14,000 LBS. Storage Can.
Diesel Supplement 3rd Printing
Page 2
...chemicals known to the State of California to follow the recommendation of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2005 Econoline (eco) Supplement USA (fus) Certain fluids contained in effect when ... preparation package. Ford may be used to determine if repairs will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the 6.0L Power Stroke diesel engine. Introduction California Proposition 65 Warning WARNING: Engine exhaust, some of its ...
...chemicals known to the State of California to follow the recommendation of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2005 Econoline (eco) Supplement USA (fus) Certain fluids contained in effect when ... preparation package. Ford may be used to determine if repairs will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the 6.0L Power Stroke diesel engine. Introduction California Proposition 65 Warning WARNING: Engine exhaust, some of its ...
Diesel Supplement 3rd Printing
Page 22
...Start the engine of the disabled vehicle. 3. Do not use fuel lines, brake lines, exhaust components or the battery trays as grounding points. A spark may cause an explosion of the... the end of the second cable to an exposed metal part of moving parts or any fuel delivery system, brake system or exhaust system parts. Ensure that surround the battery. 5. Once the disabled vehicle has been started, run the engine at moderately increased...vehicle and run both engines for an additional three minutes before disconnecting the jumper cables. 22 2005 Econoline (eco) Supplement USA (fus)
...Start the engine of the disabled vehicle. 3. Do not use fuel lines, brake lines, exhaust components or the battery trays as grounding points. A spark may cause an explosion of the... the end of the second cable to an exposed metal part of moving parts or any fuel delivery system, brake system or exhaust system parts. Ensure that surround the battery. 5. Once the disabled vehicle has been started, run the engine at moderately increased...vehicle and run both engines for an additional three minutes before disconnecting the jumper cables. 22 2005 Econoline (eco) Supplement USA (fus)