Scheduled Maintenance Guide 4th Printing
Page 14
...DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 15,000 miles Change engine oil and replace oil filter. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 5,000 miles ❑ Change engine oil ... if equipped with zerk fittings. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace cabin air filter, if equipped. Rotation recommended for endplay and noise. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Inspect engine...
...DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 15,000 miles Change engine oil and replace oil filter. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 5,000 miles ❑ Change engine oil ... if equipped with zerk fittings. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace cabin air filter, if equipped. Rotation recommended for endplay and noise. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Inspect engine...
Scheduled Maintenance Guide 4th Printing
Page 16
..., Fullsize Vans & SUVs Inspect steering linkage, ball joints, suspension and, if equipped, halfshafts, driveshaft and U-joints. Replace the remote filter element on vehicles equipped with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift and 4R100 transmissions. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect...
..., Fullsize Vans & SUVs Inspect steering linkage, ball joints, suspension and, if equipped, halfshafts, driveshaft and U-joints. Replace the remote filter element on vehicles equipped with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift and 4R100 transmissions. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect...
Scheduled Maintenance Guide 4th Printing
Page 17
Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace cabin air filter, if equipped. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 45,000 miles ❑ Change engine oil and replace ...
Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace cabin air filter, if equipped. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 45,000 miles ❑ Change engine oil and replace ...
Scheduled Maintenance Guide 4th Printing
Page 19
... with the Torqshift and 4R100 transmissions. Inspect exhaust system and heat shields. Lubricate 4X2 ball joints and steering linkage if equipped with CVT. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Lubricate 4X4 front hub needle bearings (Excursion). Replace fuel filter (see page 47). NORMAL SCHEDULE TRUCKS... ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect engine cooling system and hoses. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and...
... with the Torqshift and 4R100 transmissions. Inspect exhaust system and heat shields. Lubricate 4X2 ball joints and steering linkage if equipped with CVT. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Lubricate 4X4 front hub needle bearings (Excursion). Replace fuel filter (see page 47). NORMAL SCHEDULE TRUCKS... ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect engine cooling system and hoses. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and...
Scheduled Maintenance Guide 4th Printing
Page 20
... ends for wear. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Inspect engine cooling system and hoses. Replace cabin air filter, if equipped. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). ...Inspect automatic transmission fluid level, if ❑ Inspect brake pads/shoes/rotors/drums, brake equipped with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Multi-point inspection (recommended) RO#: DATE: P&A CODE: MILEAGE: 20 Scheduled Maintenance ...
... ends for wear. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Inspect engine cooling system and hoses. Replace cabin air filter, if equipped. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). ...Inspect automatic transmission fluid level, if ❑ Inspect brake pads/shoes/rotors/drums, brake equipped with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Multi-point inspection (recommended) RO#: DATE: P&A CODE: MILEAGE: 20 Scheduled Maintenance ...
Scheduled Maintenance Guide 4th Printing
Page 22
...Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Inspect wheel ends for ❑ optimal tire life. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace cabin air filter, if equipped. Inspect engine cooling system and hoses. Replace...❑ Inspect tires for your particular requirements. Replace fuel filter (see page 47). Replace engine air filter. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift and 4R100 transmissions. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 90,000 miles ...
...Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Inspect wheel ends for ❑ optimal tire life. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace cabin air filter, if equipped. Inspect engine cooling system and hoses. Replace...❑ Inspect tires for your particular requirements. Replace fuel filter (see page 47). Replace engine air filter. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift and 4R100 transmissions. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 90,000 miles ...
Scheduled Maintenance Guide 4th Printing
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...-point inspection (recommended) (see exceptions page 46 and record page 48). Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. RO#: DATE: optimal tire life. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans & SUVs RO...
...-point inspection (recommended) (see exceptions page 46 and record page 48). Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. RO#: DATE: optimal tire life. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans & SUVs RO...
Scheduled Maintenance Guide 4th Printing
Page 25
Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace PCV on all other vehicles, if equipped with the Torqshift and 4R100 transmissions. Change manual transmission fluid. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace engine air... replace oil filter. ❑ Inspect tires for 5.4L 3V engine). Inspect engine cooling system and hoses. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift transmission. Inspect exhaust system and heat shields.
Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace PCV on all other vehicles, if equipped with the Torqshift and 4R100 transmissions. Change manual transmission fluid. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace engine air... replace oil filter. ❑ Inspect tires for 5.4L 3V engine). Inspect engine cooling system and hoses. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift transmission. Inspect exhaust system and heat shields.
Scheduled Maintenance Guide 4th Printing
Page 26
... tires for wear. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Inspect engine cooling system and hoses. Replace cabin air filter, if equipped. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). ...10065; Inspect brake pads/shoes/rotors/drums, brake equipped with zerk fittings. Rotation recommended for endplay and noise. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. DEALER VALIDATION: lines & hoses, and parking brake system. Inspect wheel ends for...
... tires for wear. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Inspect engine cooling system and hoses. Replace cabin air filter, if equipped. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). ...10065; Inspect brake pads/shoes/rotors/drums, brake equipped with zerk fittings. Rotation recommended for endplay and noise. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. DEALER VALIDATION: lines & hoses, and parking brake system. Inspect wheel ends for...
Scheduled Maintenance Guide 4th Printing
Page 28
...parking brake system. Replace engine air filter. Change front axle lubricant (4X4 only). filter not required on all rear wheel drive (RWD) vehicles (see pages 42 and 46). Lubricate 4X2 ball joints and steering linkage if equipped with zerk fittings. Multi-point inspection (...hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension and (see page 47). Change automatic transmission/transaxle fluid and filter (except CVT; Replace fuel filter (see exceptions page...
...parking brake system. Replace engine air filter. Change front axle lubricant (4X4 only). filter not required on all rear wheel drive (RWD) vehicles (see pages 42 and 46). Lubricate 4X2 ball joints and steering linkage if equipped with zerk fittings. Multi-point inspection (...hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension and (see page 47). Change automatic transmission/transaxle fluid and filter (except CVT; Replace fuel filter (see exceptions page...
Scheduled Maintenance Guide 4th Printing
Page 42
...SPECIAL OPERATING CONDITIONS Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, ... engine oil and replace oil filter Every 30,000 miles Change automatic transmission/transaxle fluid Lubricate 4X4 front hub needle bearings (Excursion) Every 60,000 miles Change transfer case fluid As required Change ...of engine operation Every 3,000 miles or 3 months Lube front lower control arm and steering linkage ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15...
...SPECIAL OPERATING CONDITIONS Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, ... engine oil and replace oil filter Every 30,000 miles Change automatic transmission/transaxle fluid Lubricate 4X4 front hub needle bearings (Excursion) Every 60,000 miles Change transfer case fluid As required Change ...of engine operation Every 3,000 miles or 3 months Lube front lower control arm and steering linkage ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15...
Scheduled Maintenance Guide 4th Printing
Page 43
...fluid As required Replace engine air filter As required Replace cabin air filter (if equipped) Off-road operation Every 15,000 miles Lubricate 4X4 front hub needle bearings (Excursion) Every 30,000 miles Change automatic transmission/transaxle fluid Every 50,000 miles Change rear axle lubricant (... 60,000 miles Change transfer case fluid As required Replace cabin air filter (if equipped) As required Inspect and lubricate U-joints As required Inspect and lubricate steering linkage ball joints with zerk fittings Use of E85 50% of the time or greater (flex fuel vehicles only) Every 3,000 miles or...
...fluid As required Replace engine air filter As required Replace cabin air filter (if equipped) Off-road operation Every 15,000 miles Lubricate 4X4 front hub needle bearings (Excursion) Every 30,000 miles Change automatic transmission/transaxle fluid Every 50,000 miles Change rear axle lubricant (... 60,000 miles Change transfer case fluid As required Replace cabin air filter (if equipped) As required Inspect and lubricate U-joints As required Inspect and lubricate steering linkage ball joints with zerk fittings Use of E85 50% of the time or greater (flex fuel vehicles only) Every 3,000 miles or...
Diesel Supplement 3rd Printing
Page 56
...shields • Check wheels for end play and noise • Inspect and lubricate 4x4 front axle u-joints Date: Odometer reading: R.O.# Dealer's Stamp: 22,500 miles (36,000 km)...filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes..., rotors, drums, brake lines and hoses and parking brake system. 56 2005 Econoline (eco...
...shields • Check wheels for end play and noise • Inspect and lubricate 4x4 front axle u-joints Date: Odometer reading: R.O.# Dealer's Stamp: 22,500 miles (36,000 km)...filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes..., rotors, drums, brake lines and hoses and parking brake system. 56 2005 Econoline (eco...
Diesel Supplement 3rd Printing
Page 57
... • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system •... wear. Scheduled Maintenance Information • Inspect exhaust system and heat shields • Check wheels for end play and noise • Inspect and lubricate 4x4 front axle u-joints 57 2005 Econoline (eco) Supplement USA (fus)
... • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system •... wear. Scheduled Maintenance Information • Inspect exhaust system and heat shields • Check wheels for end play and noise • Inspect and lubricate 4x4 front axle u-joints 57 2005 Econoline (eco) Supplement USA (fus)
Diesel Supplement 3rd Printing
Page 58
...optimal tire life. • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses... wheels for end play and noise 58 2005 Econoline (eco) Supplement USA (fus) and frame-mounted fuel filters • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Lubricate 4x4 front hub needle bearings (Excursion only) ...
...optimal tire life. • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses... wheels for end play and noise 58 2005 Econoline (eco) Supplement USA (fus) and frame-mounted fuel filters • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Lubricate 4x4 front hub needle bearings (Excursion only) ...
Diesel Supplement 3rd Printing
Page 59
...optimal tire life. • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and.... • Inspect exhaust system and heat shields • Check wheels for wear. Scheduled Maintenance Information • Inspect and lubricate 4x4 front axle u-joints Date: Odometer reading: R.O.# Dealer's Stamp: 67,500 miles (108,000 km) • Change engine oil and replace oil ...
...optimal tire life. • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and.... • Inspect exhaust system and heat shields • Check wheels for wear. Scheduled Maintenance Information • Inspect and lubricate 4x4 front axle u-joints Date: Odometer reading: R.O.# Dealer's Stamp: 67,500 miles (108,000 km) • Change engine oil and replace oil ...
Diesel Supplement 3rd Printing
Page 60
...wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and ...engine oil and replace oil filter • Replace engine- Rotation recommended for end play and noise • Inspect and lubricate 4x4 front axle u-joints 60 2005 Econoline (eco) Supplement USA (fus) Scheduled Maintenance Information Date: Odometer reading: R.O.# Dealer's Stamp: 82,500 miles (...
...wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and ...engine oil and replace oil filter • Replace engine- Rotation recommended for end play and noise • Inspect and lubricate 4x4 front axle u-joints 60 2005 Econoline (eco) Supplement USA (fus) Scheduled Maintenance Information Date: Odometer reading: R.O.# Dealer's Stamp: 82,500 miles (...
Diesel Supplement 3rd Printing
Page 62
...• Lubricate 4x4 front hub needle... • Inspect and lubricate 4x4 front axle u-joints Date: Odometer reading: R.O.# ...Dealer's Stamp: 112,500 miles (181,000 km) • Change engine oil and replace oil filter • Perform multi-point inspection (recommended) • Inspect tires for optimal tire life. • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints..., suspension, driveshaft and u-joints • Inspect engine cooling...
...• Lubricate 4x4 front hub needle... • Inspect and lubricate 4x4 front axle u-joints Date: Odometer reading: R.O.# ...Dealer's Stamp: 112,500 miles (181,000 km) • Change engine oil and replace oil filter • Perform multi-point inspection (recommended) • Inspect tires for optimal tire life. • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints..., suspension, driveshaft and u-joints • Inspect engine cooling...
Diesel Supplement 3rd Printing
Page 63
... and lubricate 4x4 front axle u-joints 63 2005 Econoline (eco) Supplement USA (fus) Rotation recommended for wear. and frame-mounted fuel filters • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft...
... and lubricate 4x4 front axle u-joints 63 2005 Econoline (eco) Supplement USA (fus) Rotation recommended for wear. and frame-mounted fuel filters • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft...
Diesel Supplement 3rd Printing
Page 64
...; Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints 64 2005 Econoline (eco) Supplement USA (fus) DANA axles not using synthetic fluid only • Change front axle lubricant (4x4 only) • Change transfer case fluid (see Motorcraft Premium Gold Coolant Change Record) •...
...; Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints 64 2005 Econoline (eco) Supplement USA (fus) DANA axles not using synthetic fluid only • Change front axle lubricant (4x4 only) • Change transfer case fluid (see Motorcraft Premium Gold Coolant Change Record) •...