Scheduled Maintenance Guide 5th Printing
Page 29
... 4X2 ball joints and steering linkage if equipped with zerk fittings. Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Change front axle lubricant (4X4 only). Replace engine air filter. Inspect fuel tanks (natural gas and propane only...hoses, and parking brake system. Replace fuel filter (see pages 44 and 46). Change automatic transmission/transaxle fluid and filter. Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see page 46). Replace climate-controlled seat filters (Navigator, Expedition, and Aviator) if equipped. Change...
... 4X2 ball joints and steering linkage if equipped with zerk fittings. Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Change front axle lubricant (4X4 only). Replace engine air filter. Inspect fuel tanks (natural gas and propane only...hoses, and parking brake system. Replace fuel filter (see pages 44 and 46). Change automatic transmission/transaxle fluid and filter. Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see page 46). Replace climate-controlled seat filters (Navigator, Expedition, and Aviator) if equipped. Change...
Scheduled Maintenance Guide 5th Printing
Page 42
... only). Replace climate-controlled seat filters (LS, Freestar, and Monterey) if equipped. Check air filter minder, replace filter as required (Focus PZEV engine). Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and...
... only). Replace climate-controlled seat filters (LS, Freestar, and Monterey) if equipped. Check air filter minder, replace filter as required (Focus PZEV engine). Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and...
Scheduled Maintenance Guide 5th Printing
Page 43
... Change automatic transmission fluid Lubricate 4X4 front hub needle bearing (F Super Duty) Every 60,000 miles Change transfer case fluid Change rear axle fluid if equipped with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every...is not necessary to perform the additional maintenance. SPECIAL OPERATING CONDITIONS Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in one of engine operation Every 3,000 miles or 3 months Lube front lower control arm and steering linkage...
... Change automatic transmission fluid Lubricate 4X4 front hub needle bearing (F Super Duty) Every 60,000 miles Change transfer case fluid Change rear axle fluid if equipped with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every...is not necessary to perform the additional maintenance. SPECIAL OPERATING CONDITIONS Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in one of engine operation Every 3,000 miles or 3 months Lube front lower control arm and steering linkage...
Scheduled Maintenance Guide 5th Printing
Page 44
... Every 30,000 miles Change automatic transmission fluid Check air filter minder, replace filter as required (Focus PZEV engine) Every 50,000 miles Change rear axle lubricant (E and F series 450 and 550 only) Every 60,000 miles Change transfer case fluid As required Replace engine air filter As required...15,000 miles Lubricate 4X4 front hub needle bearings (F Super Duty) Every 30,000 miles Change automatic transmission fluid Every 50,000 miles Change rear axle lubricant (E and F series 450 and 550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required...
... Every 30,000 miles Change automatic transmission fluid Check air filter minder, replace filter as required (Focus PZEV engine) Every 50,000 miles Change rear axle lubricant (E and F series 450 and 550 only) Every 60,000 miles Change transfer case fluid As required Replace engine air filter As required...15,000 miles Lubricate 4X4 front hub needle bearings (F Super Duty) Every 30,000 miles Change automatic transmission fluid Every 50,000 miles Change rear axle lubricant (E and F series 450 and 550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required...
Scheduled Maintenance Guide 5th Printing
Page 46
... recommended maintenance services be performed at or near maximum Gross Vehicle Weights, the rear axle lubricant should be waived if the axle was filled with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. We, however,...F 450 and 550 series applications. EXCEPTIONS Normal Vehicle Axle Maintenance ❑ Rear axles and power take off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or ...
... recommended maintenance services be performed at or near maximum Gross Vehicle Weights, the rear axle lubricant should be waived if the axle was filled with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. We, however,...F 450 and 550 series applications. EXCEPTIONS Normal Vehicle Axle Maintenance ❑ Rear axles and power take off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or ...
Warranty Guide 5th Printing
Page 32
... responsibilities for producing ambulances only if equipped with a 6.8L engine and 4:30 axle (XC3). In addition, the Excursion limousine must have the brake hydro-boost and...Ford urges ambulance manufacturers to Bumper Warranty and may be used. 2004-model year and later Excursions must have the 800A Limousine Package Option. Using a Ford vehicle without the Ford... Ambulance Prep Package to produce an ambulance could result in -use also voids the Ford Bumper to follow the recommendations of fuel expulsion and fires. The wheelbase on the driver's rear...
... responsibilities for producing ambulances only if equipped with a 6.8L engine and 4:30 axle (XC3). In addition, the Excursion limousine must have the brake hydro-boost and...Ford urges ambulance manufacturers to Bumper Warranty and may be used. 2004-model year and later Excursions must have the 800A Limousine Package Option. Using a Ford vehicle without the Ford... Ambulance Prep Package to produce an ambulance could result in -use also voids the Ford Bumper to follow the recommendations of fuel expulsion and fires. The wheelbase on the driver's rear...
Owner Guide 2nd Printing
Page 121
... payload of your dealer plus any aftermarket equipment. Vehicle Curb Weight - GAW (Gross Axle Weight) - is the total weight placed on each axle (front and rear) - Once you picked it up from the vehicle's Safety Certification Label and Tire ...axle (front or rear). The total load on each axle must never exceed its design rating capability, with or without a trailer. WITH AND WITHOUT A TRAILER This section will provide maximum return of cargo weight. is the weight of the vehicle including a full tank of your loaded vehicle weight within its GAWR. 121 2004 Thunderbird...
... payload of your dealer plus any aftermarket equipment. Vehicle Curb Weight - GAW (Gross Axle Weight) - is the total weight placed on each axle (front and rear) - Once you picked it up from the vehicle's Safety Certification Label and Tire ...axle (front or rear). The total load on each axle must never exceed its design rating capability, with or without a trailer. WITH AND WITHOUT A TRAILER This section will provide maximum return of cargo weight. is the weight of the vehicle including a full tank of your loaded vehicle weight within its GAWR. 121 2004 Thunderbird...
Owner Guide 2nd Printing
Page 196
... when the tire is intended for "LT" type tires "LT" type tires have some additional information than those of six or more tires on the rear axle. 196 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Maintenance and Specifications Additional information contained on the tire sidewall for service on light trucks... used as a dual; a dual is defined as when four tires are described below: 1. a single is defined as when two tires (total) are put on the rear axle (a total of "P" type tires; these differences are put on the vehicle). 4.
... when the tire is intended for "LT" type tires "LT" type tires have some additional information than those of six or more tires on the rear axle. 196 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Maintenance and Specifications Additional information contained on the tire sidewall for service on light trucks... used as a dual; a dual is defined as when four tires are described below: 1. a single is defined as when two tires (total) are put on the rear axle (a total of "P" type tires; these differences are put on the vehicle). 4.
Owner Guide 2nd Printing
Page 205
...Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid 1 Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft MERCON ATF Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic Rear Axle... quarts) Power steering fluid Rear axle 3 All All Fill to MAX line on reservoir 1.2-1.3L (2.5-2.7 pints) Fuel tank Transmission fluid 4 All Automatic (5R55S) 68.2L (18.0 gallons) 11.2L (11.9 quarts) 5 205 2004 Thunderbird (tbr) Owners Guide (...
...Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid 1 Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft MERCON ATF Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic Rear Axle... quarts) Power steering fluid Rear axle 3 All All Fill to MAX line on reservoir 1.2-1.3L (2.5-2.7 pints) Fuel tank Transmission fluid 4 All Automatic (5R55S) 68.2L (18.0 gallons) 11.2L (11.9 quarts) 5 205 2004 Thunderbird (tbr) Owners Guide (...
Owner Guide 2nd Printing
Page 206
...is used . 2 3 1 Add the coolant type originally equipped in this chapter. Fluid level should be checked or changed any time the rear axle has been submerged in water. Engine oil need to determine the correct service interval. 4 Approximate dry capacity, includes cooler and tubes. Fill... All Capacity Fill to line on reservoir Use only brake fluids certified to meet the requirements of Ford specification WSS-M2C153-H and the API Certification mark. 6 5 206 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Ensure the correct automatic transmission fluid...
...is used . 2 3 1 Add the coolant type originally equipped in this chapter. Fluid level should be checked or changed any time the rear axle has been submerged in water. Engine oil need to determine the correct service interval. 4 Approximate dry capacity, includes cooler and tubes. Fill... All Capacity Fill to line on reservoir Use only brake fluids certified to meet the requirements of Ford specification WSS-M2C153-H and the API Certification mark. 6 5 206 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Ensure the correct automatic transmission fluid...
Owner Guide 2nd Printing
Page 208
...is recommended. Maintenance and Specifications Item Rear Axle Lubricant Ford part name Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant2 Motorcraft MERCONV ATF 3 Motorcraft Premium Windshield Washer Concentrate Ford part Ford number specification XY-75W90-QFEHP Automatic ...10.75:1 208 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Refer to the Scheduled Maintenance Guide to meet Ford specifications. However, if DOT 3 is not available, DOT 4 fluid can be used . Ford design rear axles contain a synthetic lubricant...
...is recommended. Maintenance and Specifications Item Rear Axle Lubricant Ford part name Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant2 Motorcraft MERCONV ATF 3 Motorcraft Premium Windshield Washer Concentrate Ford part Ford number specification XY-75W90-QFEHP Automatic ...10.75:1 208 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Refer to the Scheduled Maintenance Guide to meet Ford specifications. However, if DOT 3 is not available, DOT 4 fluid can be used . Ford design rear axles contain a synthetic lubricant...
Owner Guide 2nd Printing
Page 210
...Certification label is located on the front door latch pillar on the driver's side. DATE: XXXXX GVWR:XXXXXXXXXXXX FRONT GAWR: XXXXXX/XXXXXXX REAR GAWR: XXXXXXX/XXXXXXX THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY, BUMPER, AND THEFT PREVENTION STANDARDS IN EFFECT ON THE DATE... OF MANUFACTURE SHOWN ABOVE. BY FORD MOTOR CO. IN U.S.A. VIN: XXXXXXXXXXXXXXXXXX XXXXX TYPE: XXXXXXXXXXXXXXX XXXXX EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX BAR INT TR TP/PS R AXLE TR SPR X XX XXX X XX X XXXX UPC ∇F85B-1520472-AB 210 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt)...
...Certification label is located on the front door latch pillar on the driver's side. DATE: XXXXX GVWR:XXXXXXXXXXXX FRONT GAWR: XXXXXX/XXXXXXX REAR GAWR: XXXXXXX/XXXXXXX THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY, BUMPER, AND THEFT PREVENTION STANDARDS IN EFFECT ON THE DATE... OF MANUFACTURE SHOWN ABOVE. BY FORD MOTOR CO. IN U.S.A. VIN: XXXXXXXXXXXXXXXXXX XXXXX TYPE: XXXXXXXXXXXXXXX XXXXX EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX BAR INT TR TP/PS R AXLE TR SPR X XX XXX X XX X XXXX UPC ∇F85B-1520472-AB 210 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt)...
Owner Guide 2nd Printing
Page 215
...for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use . 215 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Accessories Interior trim kits Leather wrapped steering wheels Scuff plates Speed control ...equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as two-way radios, telephones and theft alarms - such as indicated on the Safety Compliance Certification label). Consult...
...for specific weight information. • The Federal Communications Commission (FCC) and Canadian Radio Telecommunications Commission (CRTC) regulate the use . 215 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Accessories Interior trim kits Leather wrapped steering wheels Scuff plates Speed control ...equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as two-way radios, telephones and theft alarms - such as indicated on the Safety Compliance Certification label). Consult...
Owner Guide 2nd Printing
Page 216
... overdrive ...116 fluid, adding ...188 fluid, checking ...188 fluid, refill capacities ...205 fluid, specification ...208 Auxiliary power point ...39 Axle lubricant specifications ..207-208 refill capacities ...205 B Battery ...170 216 acid, treating emergencies ...170 jumping a disabled battery ...142 maintenance-free... attaching with tether straps ..104 in front seat ...101 in rear seat ...101 LATCH ...106 Cigar lighter Power Point ...39 Cleaning your vehicle engine compartment ...159 instrument panel ...161 interior ...162 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus...
... overdrive ...116 fluid, adding ...188 fluid, checking ...188 fluid, refill capacities ...205 fluid, specification ...208 Auxiliary power point ...39 Axle lubricant specifications ..207-208 refill capacities ...205 B Battery ...170 216 acid, treating emergencies ...170 jumping a disabled battery ...142 maintenance-free... attaching with tether straps ..104 in front seat ...101 in rear seat ...101 LATCH ...106 Cigar lighter Power Point ...39 Cleaning your vehicle engine compartment ...159 instrument panel ...161 interior ...162 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus...