Owner Guide 3rd Printing
Page 9
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9 2004 Explorer (exp) Owners Guide (post-2002-fmt) USA English (fus)
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9 2004 Explorer (exp) Owners Guide (post-2002-fmt) USA English (fus)
Owner Guide 3rd Printing
Page 230
Engine coolant reservoir 2. Battery 7. Engine oil filler cap 3. Power distribution box 6. Air filter assembly 9. Engine oil dipstick 8. Windshield washer fluid reservoir 230 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Power steering fluid reservoir 4. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.0L SOHC V6 engine 1. Brake fluid reservoir 5.
Engine coolant reservoir 2. Battery 7. Engine oil filler cap 3. Power distribution box 6. Air filter assembly 9. Engine oil dipstick 8. Windshield washer fluid reservoir 230 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Power steering fluid reservoir 4. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.0L SOHC V6 engine 1. Brake fluid reservoir 5.
Owner Guide 3rd Printing
Page 231
Engine oil filler cap 8. Power distribution box 5. Power steering fluid reservoir 7. Air filter assembly 9. Brake fluid reservoir 4. Engine coolant reservoir 2. Battery 6. Engine oil dipstick 3. Maintenance and Specifications 4.6L V8 engine 1. Windshield washer fluid reservoir 231 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Engine oil filler cap 8. Power distribution box 5. Power steering fluid reservoir 7. Air filter assembly 9. Brake fluid reservoir 4. Engine coolant reservoir 2. Battery 6. Engine oil dipstick 3. Maintenance and Specifications 4.6L V8 engine 1. Windshield washer fluid reservoir 231 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Owner Guide 3rd Printing
Page 237
...in high temperature climates, check the battery electrolyte level. If the battery needs water often, have the charging system checked. 237 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) BATTERY Your vehicle is recommended you do not use hard... mineral or alkali content). Maintenance and Specifications Use SAE 5W-30 engine oil. Only use the appropriate Motorcraft oil filter (or another brand meeting Ford specification WSS-M2C205-A. To protect your engine oil according to only fill the battery cells with distilled water. Change your...
...in high temperature climates, check the battery electrolyte level. If the battery needs water often, have the charging system checked. 237 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) BATTERY Your vehicle is recommended you do not use hard... mineral or alkali content). Maintenance and Specifications Use SAE 5W-30 engine oil. Only use the appropriate Motorcraft oil filter (or another brand meeting Ford specification WSS-M2C205-A. To protect your engine oil according to only fill the battery cells with distilled water. Change your...
Owner Guide 3rd Printing
Page 250
... damage the fuel system or cause the fuel cap to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used . Fuel Filter For fuel filter replacement, see your vehicle: 1. Refer to remove the cap from the fuel filler pipe. 4. ESSENTIALS OF GOOD ..., wait until it with a fuel filler cap that is venting vapor or if you must gather information as accurately and consistently as 250 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) If the fuel filler cap is designed for any damage to disengage in...
... damage the fuel system or cause the fuel cap to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used . Fuel Filter For fuel filter replacement, see your vehicle: 1. Refer to remove the cap from the fuel filler pipe. 4. ESSENTIALS OF GOOD ..., wait until it with a fuel filler cap that is venting vapor or if you must gather information as accurately and consistently as 250 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) If the fuel filler cap is designed for any damage to disengage in...
Owner Guide 3rd Printing
Page 275
...with one of the items listed in the Scheduled Maintenance Guide and is one that meet Ford material and design specifications for information on your vehicle, such as a Motorcraft or equivalent replacement... mph) with tire cables or chains on other Ford approved methods of your dealer or a qualified service technician. MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs 1 4.0L SOHC V6 ... void for spark plug gap information. 275 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
...with one of the items listed in the Scheduled Maintenance Guide and is one that meet Ford material and design specifications for information on your vehicle, such as a Motorcraft or equivalent replacement... mph) with tire cables or chains on other Ford approved methods of your dealer or a qualified service technician. MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs 1 4.0L SOHC V6 ... void for spark plug gap information. 275 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Owner Guide 3rd Printing
Page 276
Maintenance and Specifications REFILL CAPACITIES Fluid Brake fluid Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid ...3041; ATF Motorcraft MERCON V ATF Motorcraft MERCON ATF Application All Capacity Fill to line on reservoir Engine oil (including filter change)5 4.0L 4.7L (5.0 quarts) 4.6L 5.7L (6.0 quarts) Fuel tank Power steering fluid Transmission fluid 1 Transfer case All All... lines on reservoir 12.0L (12.7 quarts)2 1.4L (1.5 quarts) 276 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Maintenance and Specifications REFILL CAPACITIES Fluid Brake fluid Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid ...3041; ATF Motorcraft MERCON V ATF Motorcraft MERCON ATF Application All Capacity Fill to line on reservoir Engine oil (including filter change)5 4.0L 4.7L (5.0 quarts) 4.6L 5.7L (6.0 quarts) Fuel tank Power steering fluid Transmission fluid 1 Transfer case All All... lines on reservoir 12.0L (12.7 quarts)2 1.4L (1.5 quarts) 276 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Owner Guide 3rd Printing
Page 288
... description ...116, 121 disposal ...124 driver air bag ...118, 122 indicator light ...120, 123 operation ...118, 122 passenger air bag ...118, 122 Air cleaner filter ...275 Air conditioning ...32 All Wheel Drive (AWD), driving off road ...163 Ambulance packages ...7 Antifreeze (see Engine coolant) ...239 Anti-lock brake system (see Brakes... rear seat ...129 Cigar lighter Power Point ...51 Cleaning your vehicle engine compartment ...223 instrument panel ...225 interior ...226 interior trim ...226 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
... description ...116, 121 disposal ...124 driver air bag ...118, 122 indicator light ...120, 123 operation ...118, 122 passenger air bag ...118, 122 Air cleaner filter ...275 Air conditioning ...32 All Wheel Drive (AWD), driving off road ...163 Ambulance packages ...7 Antifreeze (see Engine coolant) ...239 Anti-lock brake system (see Brakes... rear seat ...129 Cigar lighter Power Point ...51 Cleaning your vehicle engine compartment ...223 instrument panel ...225 interior ...226 interior trim ...226 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Owner Guide 3rd Printing
Page 290
...280 refill capacities ...276 service points ...230-231 starting after a collision ...185 Engine block heater ...140 Engine oil ...233 checking and adding ...233 dipstick ...233 filter, specifications ...236, 275 recommendations ...236 refill capacities ...276 specifications ...278, 280 Exhaust fumes ...140 F Fail safe cooling ...243 Flexible Fuel Vehicle (FFV) ... aiming ...39 bulb specifications ...41 daytime running out of fuel ...249 safety information relating to pass ...38 high beam ...38 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
...280 refill capacities ...276 service points ...230-231 starting after a collision ...185 Engine block heater ...140 Engine oil ...233 checking and adding ...233 dipstick ...233 filter, specifications ...236, 275 recommendations ...236 refill capacities ...276 specifications ...278, 280 Exhaust fumes ...140 F Fail safe cooling ...243 Flexible Fuel Vehicle (FFV) ... aiming ...39 bulb specifications ...41 daytime running out of fuel ...249 safety information relating to pass ...38 high beam ...38 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Owner Guide 3rd Printing (Spanish)
Page 335
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9
Owner Guide 3rd Printing (Spanish)
Page 556
Engine coolant reservoir 2. Windshield washer fluid reservoir 230 Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.0L SOHC V6 engine 1. Engine oil dipstick 8. Engine oil filler cap 3. Brake fluid reservoir 5. Air filter assembly 9. Power distribution box 6. Battery 7. Power steering fluid reservoir 4.
Engine coolant reservoir 2. Windshield washer fluid reservoir 230 Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.0L SOHC V6 engine 1. Engine oil dipstick 8. Engine oil filler cap 3. Brake fluid reservoir 5. Air filter assembly 9. Power distribution box 6. Battery 7. Power steering fluid reservoir 4.
Owner Guide 3rd Printing (Spanish)
Page 557
Engine oil filler cap 8. Power distribution box 5. Engine coolant reservoir 2. Battery 6. Windshield washer fluid reservoir 231 Maintenance and Specifications 4.6L V8 engine 1. Engine oil dipstick 3. Brake fluid reservoir 4. Power steering fluid reservoir 7. Air filter assembly 9.
Engine oil filler cap 8. Power distribution box 5. Engine coolant reservoir 2. Battery 6. Windshield washer fluid reservoir 231 Maintenance and Specifications 4.6L V8 engine 1. Engine oil dipstick 3. Brake fluid reservoir 4. Power steering fluid reservoir 7. Air filter assembly 9.
Owner Guide 3rd Printing (Spanish)
Page 563
... or knock may be experienced. Keep the electrolyte level in the battery is recommended you use the appropriate Motorcraft oil filter (or another brand meeting Ford specification WSS-M2C205-A. If possible, however, try to only fill the battery cells with a high mineral or alkali content... 5W-30 or an equivalent 5W-30 oil meeting Ford specifications) for added engine protection and long life. Ford production and aftermarket (Motorcraft) oil filters are unnecessary and could lead to engine damage that does not meet Ford material and design specifications, start-up to the appropriate...
... or knock may be experienced. Keep the electrolyte level in the battery is recommended you use the appropriate Motorcraft oil filter (or another brand meeting Ford specification WSS-M2C205-A. If possible, however, try to only fill the battery cells with a high mineral or alkali content... 5W-30 or an equivalent 5W-30 oil meeting Ford specifications) for added engine protection and long life. Ford production and aftermarket (Motorcraft) oil filters are unnecessary and could lead to engine damage that does not meet Ford material and design specifications, start-up to the appropriate...
Owner Guide 3rd Printing (Spanish)
Page 576
... used . Refer to the scheduled maintenance guide for the appropriate intervals for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is you hear a hissing sound, wait until it stops. 3. Pull to disengage in a collision, which may be ...Your best source of a turn until it stops before completely removing the fuel filler cap. Otherwise, fuel may be void for changing the fuel filter. You must replace the fuel filler cap, replace it . The customer warranty may spray out and injure you must gather information as accurately and...
... used . Refer to the scheduled maintenance guide for the appropriate intervals for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is you hear a hissing sound, wait until it stops. 3. Pull to disengage in a collision, which may be ...Your best source of a turn until it stops before completely removing the fuel filler cap. Otherwise, fuel may be void for changing the fuel filter. You must replace the fuel filler cap, replace it . The customer warranty may spray out and injure you must gather information as accurately and...
Owner Guide 3rd Printing (Spanish)
Page 601
... Emissions Control Information (VECI) decal for your vehicle, such as a Motorcraft or equivalent replacement part. It is one that meet Ford material and design specifications for any damage to the life and performance of traction control. The customer warranty may be void for information...technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve. MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs 1 4.0L SOHC V6 engine 4.6L V8 engine FA-1695 FA-1695 2C5E-9155-BB 2C5E-...
... Emissions Control Information (VECI) decal for your vehicle, such as a Motorcraft or equivalent replacement part. It is one that meet Ford material and design specifications for any damage to the life and performance of traction control. The customer warranty may be void for information...technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve. MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs 1 4.0L SOHC V6 engine 4.6L V8 engine FA-1695 FA-1695 2C5E-9155-BB 2C5E-...
Owner Guide 3rd Printing (Spanish)
Page 602
Maintenance and Specifications REFILL CAPACITIES Fluid Brake fluid Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-30 Super Premium Motor Oil Motorcraft SAE 5W-20 Premium Synthetic Blend... Oil (Canada) N/A Motorcraft MERCON ATF Motorcraft MERCON V ATF Motorcraft MERCON ATF Application All Capacity Fill to line on reservoir Engine oil (including filter change)5 4.0L 4.7L (5.0 quarts) 4.6L 5.7L (6.0 quarts) Fuel tank Power steering fluid Transmission fluid 1 Transfer case All All Automatic transmissions 4WD 85.2L (22.5 ...
Maintenance and Specifications REFILL CAPACITIES Fluid Brake fluid Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-30 Super Premium Motor Oil Motorcraft SAE 5W-20 Premium Synthetic Blend... Oil (Canada) N/A Motorcraft MERCON ATF Motorcraft MERCON V ATF Motorcraft MERCON ATF Application All Capacity Fill to line on reservoir Engine oil (including filter change)5 4.0L 4.7L (5.0 quarts) 4.6L 5.7L (6.0 quarts) Fuel tank Power steering fluid Transmission fluid 1 Transfer case All All Automatic transmissions 4WD 85.2L (22.5 ...
Owner Guide 3rd Printing (Spanish)
Page 614
... ...118 description ...116, 121 disposal ...124 driver air bag ...118, 122 indicator light ...120, 123 operation ...118, 122 passenger air bag ...118, 122 Air cleaner filter ...275 Air conditioning ...32 All Wheel Drive (AWD), driving off road ...163 Ambulance packages ...7 Antifreeze (see Engine coolant) ...239 Anti-lock brake system (see Brakes...
... ...118 description ...116, 121 disposal ...124 driver air bag ...118, 122 indicator light ...120, 123 operation ...118, 122 passenger air bag ...118, 122 Air cleaner filter ...275 Air conditioning ...32 All Wheel Drive (AWD), driving off road ...163 Ambulance packages ...7 Antifreeze (see Engine coolant) ...239 Anti-lock brake system (see Brakes...
Owner Guide 3rd Printing (Spanish)
Page 616
...276 service points ...230-231 starting after a collision ...185 Engine block heater ...140 Engine oil ...233 checking and adding ...233 dipstick ...233 filter, specifications ...236, 275 recommendations ...236 refill capacities ...276 specifications ...278, 280 Exhaust fumes ...140 F Fail safe cooling ...243 Flexible Fuel ...fuel ...247 comparisons with EPA fuel economy estimates ...254 detergent in fuel ...249 filling your vehicle with fuel ...245, 250-251 filter, specifications ...250, 275 fuel pump shut-off switch ...185 290 improving fuel economy ...250 octane rating ...248, 280 quality ......
...276 service points ...230-231 starting after a collision ...185 Engine block heater ...140 Engine oil ...233 checking and adding ...233 dipstick ...233 filter, specifications ...236, 275 recommendations ...236 refill capacities ...276 specifications ...278, 280 Exhaust fumes ...140 F Fail safe cooling ...243 Flexible Fuel ...fuel ...247 comparisons with EPA fuel economy estimates ...254 detergent in fuel ...249 filling your vehicle with fuel ...245, 250-251 filter, specifications ...250, 275 fuel pump shut-off switch ...185 290 improving fuel economy ...250 octane rating ...248, 280 quality ......
Scheduled Maintenance Guide 5th Printing
Page 13
...scheduled maintenance as the way to ensure your vehicle checked regularly. This can help identify any potential issue before there are any problems. Ford Motor Company suggests the following multi-point inspection to be performed at every visit ❑ Check and top up fluid levels: ❑...and wiper operation. ❑ Check windshield for crack, chips and pitting. ❑ Inspect for oil and fluid leaks. ❑ Inspect air cleaner filter. ❑ Inspect half shaft dust boots, if equipped. ❑ Check shocks and struts and other suspension components for leaks and damage. MULTI-...
...scheduled maintenance as the way to ensure your vehicle checked regularly. This can help identify any potential issue before there are any problems. Ford Motor Company suggests the following multi-point inspection to be performed at every visit ❑ Check and top up fluid levels: ❑...and wiper operation. ❑ Check windshield for crack, chips and pitting. ❑ Inspect for oil and fluid leaks. ❑ Inspect air cleaner filter. ❑ Inspect half shaft dust boots, if equipped. ❑ Check shocks and struts and other suspension components for leaks and damage. MULTI-...
Scheduled Maintenance Guide 5th Printing
Page 15
...: Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE: P&A CODE: MILEAGE: 15,000 miles Change engine oil and replace oil filter. Inspect automatic transmission fluid level, if equipped with zerk fittings. Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550... and Excursion). Inspect tires for wear. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 5,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 10...
...: Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE: P&A CODE: MILEAGE: 15,000 miles Change engine oil and replace oil filter. Inspect automatic transmission fluid level, if equipped with zerk fittings. Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550... and Excursion). Inspect tires for wear. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 5,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 10...