Scheduled Maintenance Guide 6th Printing
Page 7
change the brake fluid and automatic transmission fluid • Normal vehicle axle - maintenance and lubrication • Engine oil and Premium Gold coolant - General Maintenance Information General Maintenance Information Towing or carrying ... driving conditions, or for specific vehicles or special applications on page 34. time and mileage based interval If you have any questions about your dealer. 7 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) fuel tank intervals • Class A Motorhome/E-550 - maintenance and lubrication • Police and...
change the brake fluid and automatic transmission fluid • Normal vehicle axle - maintenance and lubrication • Engine oil and Premium Gold coolant - General Maintenance Information General Maintenance Information Towing or carrying ... driving conditions, or for specific vehicles or special applications on page 34. time and mileage based interval If you have any questions about your dealer. 7 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) fuel tank intervals • Class A Motorhome/E-550 - maintenance and lubrication • Police and...
Scheduled Maintenance Guide 6th Printing
Page 9
... that externally mounted spare tire is tight (see owner's guide) Check power steering fluid level Check washer spray, wiper operation, and clean all wiper blades (replace blades as necessary) Check parking brake for proper operation Check and lubricate all hinges, latches and outside locks Check and ... and clean body and door drain holes Check safety warning lamps (brake, ABS, air bag, safety belt) for operation Check cooling system fluid level and coolant strength Check battery connections and clean if necessary Check clutch fluid level, if equipped 5,000 Miles Adjust clutch by lifting pedal (...
... that externally mounted spare tire is tight (see owner's guide) Check power steering fluid level Check washer spray, wiper operation, and clean all wiper blades (replace blades as necessary) Check parking brake for proper operation Check and lubricate all hinges, latches and outside locks Check and ... and clean body and door drain holes Check safety warning lamps (brake, ABS, air bag, safety belt) for operation Check cooling system fluid level and coolant strength Check battery connections and clean if necessary Check clutch fluid level, if equipped 5,000 Miles Adjust clutch by lifting pedal (...
Scheduled Maintenance Guide 6th Printing
Page 12
...4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, ... linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
...4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, ... linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 14
...fluid level on all vehicles equipped with dipstick. Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake...Resources Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) We, however, urge that the failure to perform ...
...fluid level on all vehicles equipped with dipstick. Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake...Resources Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) We, however, urge that the failure to perform ...
Scheduled Maintenance Guide 6th Printing
Page 16
...replace oil filter Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services for: Diesel Check air filter minder, replace ..., Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect ...
...replace oil filter Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services for: Diesel Check air filter minder, replace ..., Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect ...
Scheduled Maintenance Guide 6th Printing
Page 21
..., 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension...air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas Drain coalescent fuel filter bowl and replace filter 21 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
..., 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension...air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas Drain coalescent fuel filter bowl and replace filter 21 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 23
...recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 23 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal... Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine ... Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N, 4R100, 4F27E. Consult your...
...recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 23 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal... Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine ... Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N, 4R100, 4F27E. Consult your...
Scheduled Maintenance Guide 6th Printing
Page 26
...4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, ...and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 26 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
...4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, ...and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 26 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 28
...Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 28 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) We, however, urge that the failure to ...brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for your particular requirements. Inspect automatic transmission fluid...
...Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 28 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) We, however, urge that the failure to ...brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for your particular requirements. Inspect automatic transmission fluid...
Scheduled Maintenance Guide 6th Printing
Page 31
...4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, ...and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 31 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
...4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, ...and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 31 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 33
... filter* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all recommended maintenance services be performed at the... indicated intervals and the maintenance be recorded. 33 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule ... and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling ...
... filter* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all recommended maintenance services be performed at the... indicated intervals and the maintenance be recorded. 33 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule ... and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling ...
Scheduled Maintenance Guide 6th Printing
Page 35
... fuel tanks Class A Motorhome/E-550 Every two years - Change brake fluid Every 30,000 miles - These lubricants are lubricated for life.... Non-synthetic rear axle lubricants should be changed anytime an axle has been submerged in water. 35 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Inpsect propane fuel tanks Every 15...off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. Add four ounces of Traction-Lok rear...
... fuel tanks Class A Motorhome/E-550 Every two years - Change brake fluid Every 30,000 miles - These lubricants are lubricated for life.... Non-synthetic rear axle lubricants should be changed anytime an axle has been submerged in water. 35 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Inpsect propane fuel tanks Every 15...off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. Add four ounces of Traction-Lok rear...
Scheduled Maintenance Guide 6th Printing
Page 37
...filter 200 hours of the more frequently. Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of engine operation, whichever occurs first Every 3,000 miles or...equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings 37 2003 Universal Service Guide (usg) ...
...filter 200 hours of the more frequently. Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of engine operation, whichever occurs first Every 3,000 miles or...equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings 37 2003 Universal Service Guide (usg) ...
Warranty Guide 5th Printing
Page 12
...not cover surface rust and deterioration of parts due to be determined • using the wrong part, fuel, oil, lubricants, or fluids. Maintenance/Wear Your New Vehicle Limited Warranty does not cover: (1) parts and labor needed to maintain your vehicle. and (2) the replacement... of paint, trim, upholstery, and other fluids • wiper blades • oil/air filters • clutch linings • brake linings/pads • engine tune-up • tire rotation 8 • non-Ford parts installed after the vehicle leaves...
...not cover surface rust and deterioration of parts due to be determined • using the wrong part, fuel, oil, lubricants, or fluids. Maintenance/Wear Your New Vehicle Limited Warranty does not cover: (1) parts and labor needed to maintain your vehicle. and (2) the replacement... of paint, trim, upholstery, and other fluids • wiper blades • oil/air filters • clutch linings • brake linings/pads • engine tune-up • tire rotation 8 • non-Ford parts installed after the vehicle leaves...
Owner Guide 3rd Printing
Page 8
Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner's Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Child Seat Child Seat Lower Anchor Brake System Brake Fluid Non-Petroleum Based AdvanceTrac Traction Control Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Defrost/Demist Windshield Wash/Wipe Rear Window Defrost/Demist 8
Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner's Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Child Seat Child Seat Lower Anchor Brake System Brake Fluid Non-Petroleum Based AdvanceTrac Traction Control Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Defrost/Demist Windshield Wash/Wipe Rear Window Defrost/Demist 8
Owner Guide 3rd Printing
Page 11
... from your dealership. A chime will take you to the ON position. Driving a vehicle with the brake system warning light on , have the system serviced immediately. Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately by your dealer immediately. A significant decrease in the supplemental restraint system...
... from your dealership. A chime will take you to the ON position. Driving a vehicle with the brake system warning light on , have the system serviced immediately. Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately by your dealer immediately. A significant decrease in the supplemental restraint system...
Owner Guide 3rd Printing
Page 163
Battery 5. Power steering fluid reservoir 8. Engine coolant reservoir 9. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 3.0L V6 Vulcan engine 9 1 2 8 7 6 5 4 3 1. Engine oil filler cap 6. Brake fluid reservoir 3. Windshield washer fluid reservoir 163 Engine oil dipstick 7. Air filter assembly 4. Automatic transmission fluid dipstick 2.
Battery 5. Power steering fluid reservoir 8. Engine coolant reservoir 9. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 3.0L V6 Vulcan engine 9 1 2 8 7 6 5 4 3 1. Engine oil filler cap 6. Brake fluid reservoir 3. Windshield washer fluid reservoir 163 Engine oil dipstick 7. Air filter assembly 4. Automatic transmission fluid dipstick 2.
Owner Guide 3rd Printing
Page 189
... compromised, seek service from your scheduled maintenance guide for scheduled intervals for fluid checks and changes. BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are within this range. To obtain an accurate fluid check, drive the vehicle until it is within the normal operating range...
... compromised, seek service from your scheduled maintenance guide for scheduled intervals for fluid checks and changes. BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are within this range. To obtain an accurate fluid check, drive the vehicle until it is within the normal operating range...
Owner Guide 3rd Printing
Page 196
Maintenance and Specifications REFILL CAPACITIES Fluid Brake fluid Ford Part Application Name Motorcraft All High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft 3.0L V6 Vulcan Premium engine Engine Coolant (green-colored) or Motorcraft 3.0L V6 Duratec Premium Gold engine Engine ...quarts) 10.0L (10.6 quarts) Engine oil (includes filter change) 4.25L (4.5 quarts) 5.2L (5.5 quarts) Fuel tank capacity Power steering Motorcraft fluid MERCON ATF Automatic transaxle 4F50N Motorcraft MERCONV ATF 68.1L (18.0 gallons) Fill to line on dipstickFill to line on reservoir Fill...
Maintenance and Specifications REFILL CAPACITIES Fluid Brake fluid Ford Part Application Name Motorcraft All High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft 3.0L V6 Vulcan Premium engine Engine Coolant (green-colored) or Motorcraft 3.0L V6 Duratec Premium Gold engine Engine ...quarts) 10.0L (10.6 quarts) Engine oil (includes filter change) 4.25L (4.5 quarts) 5.2L (5.5 quarts) Fuel tank capacity Power steering Motorcraft fluid MERCON ATF Automatic transaxle 4F50N Motorcraft MERCONV ATF 68.1L (18.0 gallons) Fill to line on dipstickFill to line on reservoir Fill...
Owner Guide 3rd Printing
Page 197
... All Capacity 11.6L (12.2 quarts) 2.8L (94.7 oz.) Windshield washer fluid Rear Wagon 1.8L (60.9 oz.) 1 Add the coolant type originally equipped in your vehicle. LUBRICANT SPECIFICATIONS Items Ford Part Name or equivalent Brake fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Door latch, hood Multi-Purpose Grease latch, auxiliary hood latch, seat tracks...
... All Capacity 11.6L (12.2 quarts) 2.8L (94.7 oz.) Windshield washer fluid Rear Wagon 1.8L (60.9 oz.) 1 Add the coolant type originally equipped in your vehicle. LUBRICANT SPECIFICATIONS Items Ford Part Name or equivalent Brake fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Door latch, hood Multi-Purpose Grease latch, auxiliary hood latch, seat tracks...