Owner's Manual
Page 424
...3500 (4X4) Models ...443 ▫ Body Lubrication ...443 ▫ Windshield Wiper Blades ...444 ▫ Windshield Washers ...444 ▫ Exhaust System ...445 ▫ Cooling System ...446 ▫ Hoses And Vacuum/Vapor Harnesses ...449 ▫ Brake System ...450 ▫ Clutch Hydraulic System ...451 ▫ Clutch Linkage ...452 ▫ Rear Axle... And 4X4 Front Driving Axle Fluid Level ...452 ▫ Transfer Case ...453 ▫ Manual Transmission ...453 ▫ Automatic ...
...3500 (4X4) Models ...443 ▫ Body Lubrication ...443 ▫ Windshield Wiper Blades ...444 ▫ Windshield Washers ...444 ▫ Exhaust System ...445 ▫ Cooling System ...446 ▫ Hoses And Vacuum/Vapor Harnesses ...449 ▫ Brake System ...450 ▫ Clutch Hydraulic System ...451 ▫ Clutch Linkage ...452 ▫ Rear Axle... And 4X4 Front Driving Axle Fluid Level ...452 ▫ Transfer Case ...453 ▫ Manual Transmission ...453 ▫ Automatic ...
Owner's Manual
Page 452
... ± 6.4 mm) below the fill hole on the 9.25" Front and 3/4"± 1/4" (19 mm ± 6.4 mm) on 9 1/4" Manufacturer's Rear Axles. For normal service, periodic fluid level checks are not required. For all 2500/3500 Model axles, the fluid level should be lubricated. Lubricant Selection Refer to avoid damage. The fluid level should be 5/8" (16...
... ± 6.4 mm) below the fill hole on the 9.25" Front and 3/4"± 1/4" (19 mm ± 6.4 mm) on 9 1/4" Manufacturer's Rear Axles. For normal service, periodic fluid level checks are not required. For all 2500/3500 Model axles, the fluid level should be lubricated. Lubricant Selection Refer to avoid damage. The fluid level should be 5/8" (16...
Owner's Manual
Page 486
... Transmission Transfer Case NVG 246 Automatic Transfer Case Only Manaul Transmission Fluid (G238) Manual Transmission Fluid (G-56) Clutch Linkage 1500 Model Front Axle (4X4) 1500 Model Rear Axle 2500/3500 Model Front and Rear Axle Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts. Mopar ATF+4, Automatic Transmission Fluid. Mopar ATF+4, Automatic Transmission Fluid...
... Transmission Transfer Case NVG 246 Automatic Transfer Case Only Manaul Transmission Fluid (G238) Manual Transmission Fluid (G-56) Clutch Linkage 1500 Model Front Axle (4X4) 1500 Model Rear Axle 2500/3500 Model Front and Rear Axle Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts. Mopar ATF+4, Automatic Transmission Fluid. Mopar ATF+4, Automatic Transmission Fluid...
Owner's Manual
Page 492
...,000 (25 000) X X 8 Rotate tires. Inspect engine air cleaner filter, replace if necessary. Lubricate outer tie rod ends 2500/3500 (4X4) models only. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). M 492 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. Change rear axle fluid.
...,000 (25 000) X X 8 Rotate tires. Inspect engine air cleaner filter, replace if necessary. Lubricate outer tie rod ends 2500/3500 (4X4) models only. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). M 492 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. Change rear axle fluid.
Owner's Manual
Page 493
Check spare tire for proper pressure and correct stowage. Inspect brake linings. Rotate tires. Change rear axle fluid. Inspect PCV valve, replace as necessary. ** 18,000 (30 000) X X X X X 21,000 (35 000) X X 24,000 (40 000) X X X X X 27,000 (45 000) X X 30,000 (... engine oil filter at interval shown or 3 months, whichever comes first. Inspect engine air cleaner filter, replace if necessary. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Replace spark plugs. Lubricate Front Drive Shaft Fitting (2500...
Check spare tire for proper pressure and correct stowage. Inspect brake linings. Rotate tires. Change rear axle fluid. Inspect PCV valve, replace as necessary. ** 18,000 (30 000) X X X X X 21,000 (35 000) X X 24,000 (40 000) X X X X X 27,000 (45 000) X X 30,000 (... engine oil filter at interval shown or 3 months, whichever comes first. Inspect engine air cleaner filter, replace if necessary. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Replace spark plugs. Lubricate Front Drive Shaft Fitting (2500...
Owner's Manual
Page 494
N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). S C H E D U L E S 33,000 (55 000) X X 36,000 (60 000) X X X X X 39,000 (65 000) X X 42,000 (70 000) X X X X X 45,000 (75 000) X X 8 Rotate tires. X X X X M 494 SCHEDULE "B" A...) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if necessary. Check spare tire for proper pressure and correct stowage. Change...
N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). S C H E D U L E S 33,000 (55 000) X X 36,000 (60 000) X X X X X 39,000 (65 000) X X 42,000 (70 000) X X X X X 45,000 (75 000) X X 8 Rotate tires. X X X X M 494 SCHEDULE "B" A...) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). Inspect brake linings. Inspect engine air cleaner filter, replace if necessary. Check spare tire for proper pressure and correct stowage. Change...
Owner's Manual
Page 495
...rear axle fluid. Change front axle fluid (4X4). SCHEDULE "B" 495 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months, or 102,000 miles (170 000 km) whichever comes first. Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500... fluid (4X4). Flush and replace engine coolant at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Change 6-spd manual transmission fluid 2500/3500 models only. 48,000 (80 000) X X X X X 51,000 (85 000) X X 54,000 (90 000) ...
...rear axle fluid. Change front axle fluid (4X4). SCHEDULE "B" 495 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months, or 102,000 miles (170 000 km) whichever comes first. Rotate tires. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500... fluid (4X4). Flush and replace engine coolant at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Change 6-spd manual transmission fluid 2500/3500 models only. 48,000 (80 000) X X X X X 51,000 (85 000) X X 54,000 (90 000) ...
Owner's Manual
Page 497
Check spare tire for proper pressure and correct stowage. Change front axle fluid (4X4). Rotate tires. Inspect engine air cleaner filter, replace if necessary. Inspect auto tension drive belt and ...120 000) X X X X X 75,000 (125 000) X X A I N T E N A N C E S C H E D U L E S X X X X X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "B" 497 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Change rear axle fluid. Inspect brake linings.
Check spare tire for proper pressure and correct stowage. Change front axle fluid (4X4). Rotate tires. Inspect engine air cleaner filter, replace if necessary. Inspect auto tension drive belt and ...120 000) X X X X X 75,000 (125 000) X X A I N T E N A N C E S C H E D U L E S X X X X X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "B" 497 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Change rear axle fluid. Inspect brake linings.
Owner's Manual
Page 498
... belt and replace if required (3.7L/ 4.7L/5.7L).**** X Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Inspect engine air cleaner filter, replace if necessary. N C Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Change front axle fluid (4X4). S C H E D U L E S 78,000 81,000 84,000 87,000 90,000 (130 000...
... belt and replace if required (3.7L/ 4.7L/5.7L).**** X Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Inspect engine air cleaner filter, replace if necessary. N C Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Change front axle fluid (4X4). S C H E D U L E S 78,000 81,000 84,000 87,000 90,000 (130 000...
Owner's Manual
Page 500
...000 114,000 117,000 120,000 (185 000) (190 000) (195 000) (200 000) X X X X X X X X X X X X X X X X X X 8 3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Check spare tire for proper pressure and correct stowage. Change 6-spd manual transmission fluid 2500.../3500 models only. Change front axle fluid (4X4). M 500 SCHEDULE "B" A I N Miles T (Kilometers)...
...000 114,000 117,000 120,000 (185 000) (190 000) (195 000) (200 000) X X X X X X X X X X X X X X X X X X 8 3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Check spare tire for proper pressure and correct stowage. Change 6-spd manual transmission fluid 2500.../3500 models only. Change front axle fluid (4X4). M 500 SCHEDULE "B" A I N Miles T (Kilometers)...
Owner Manual Diesel
Page 355
Locate the jack as far forward as required. 6 For 2500/3500 4x4 series trucks, when changing the front wheel, assemble the jack drive tube to the jack and connect the drive tube to the extension tube. When changing a rear wheel, assemble the jack drive tube to the jack and connect the... the jack position as possible on the ground. 3. For 2500/3500 4x2 series trucks, when changing a front wheel, place the bottle jack under the axle between the spring and the shock absorber with the drive tubes extending to the rear. Connect the jack tube extension and wheel wrench. Place the jack...
Locate the jack as far forward as required. 6 For 2500/3500 4x4 series trucks, when changing the front wheel, assemble the jack drive tube to the jack and connect the drive tube to the extension tube. When changing a rear wheel, assemble the jack drive tube to the jack and connect the... the jack position as possible on the ground. 3. For 2500/3500 4x2 series trucks, when changing a front wheel, place the bottle jack under the axle between the spring and the shock absorber with the drive tubes extending to the rear. Connect the jack tube extension and wheel wrench. Place the jack...
Owner Manual Diesel
Page 439
GL-5 SAE 75W-90 Synthetic or equivalent. 2500/3500 axels do not require limited slip additive. Power Steering Reservoir 7 Mopar ATF+4, Automatic Transmission Fluid. Mopar ATF+4, Automatic Transmission Fluid. Mopar DOT 3 ... is not available, then DOT 4 is acceptable. MAINTAINING YOUR VEHICLE 439 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid G-56 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Fluids, Lubricants and Genuine Parts.
GL-5 SAE 75W-90 Synthetic or equivalent. 2500/3500 axels do not require limited slip additive. Power Steering Reservoir 7 Mopar ATF+4, Automatic Transmission Fluid. Mopar ATF+4, Automatic Transmission Fluid. Mopar DOT 3 ... is not available, then DOT 4 is acceptable. MAINTAINING YOUR VEHICLE 439 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid G-56 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Fluids, Lubricants and Genuine Parts.
Owner Manual Diesel
Page 446
... 000) X 8 Check spare tire for blockage. Inspect and adjust parking brake if necessary. Change front axle fluid (4X4). Inspect water pump weep hole for proper pressure and correct stowage. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). Change rear axle fluid. M 446 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. E Rotate tires...
... 000) X 8 Check spare tire for blockage. Inspect and adjust parking brake if necessary. Change front axle fluid (4X4). Inspect water pump weep hole for proper pressure and correct stowage. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). Change rear axle fluid. M 446 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. E Rotate tires...
Owner Manual Diesel
Page 449
.... Inspect water pump weep hole for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Inspect brake linings. Inspect and adjust parking brake if necessary. Change front axle fluid (4X4). 41,250 (66 000) X 45,000 (72 000) X X X X X X X X X X X X 48,750 (78 000) X 52,500...
.... Inspect water pump weep hole for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Inspect brake linings. Inspect and adjust parking brake if necessary. Change front axle fluid (4X4). 41,250 (66 000) X 45,000 (72 000) X X X X X X X X X X X X 48,750 (78 000) X 52,500...
Owner Manual Diesel
Page 451
...) X X X X X X X X X 63,750 (102 000) 67,500 (108 000) 71,250 (114 000) 75,000 (120 000) X X A I N T E N A N C E S C H E D U L E S X X 8 SCHEDULE "B" 451 M Miles (Kilometers) Inspect front wheel bearings. Change rear axle fluid. Inspect brake linings. Change 6-spd manual transmission (G-56) fluid 2500/3500 models only. Change front axle fluid (4X4). Drain and refill automatic transmission fluid.
...) X X X X X X X X X 63,750 (102 000) 67,500 (108 000) 71,250 (114 000) 75,000 (120 000) X X A I N T E N A N C E S C H E D U L E S X X 8 SCHEDULE "B" 451 M Miles (Kilometers) Inspect front wheel bearings. Change rear axle fluid. Inspect brake linings. Change 6-spd manual transmission (G-56) fluid 2500/3500 models only. Change front axle fluid (4X4). Drain and refill automatic transmission fluid.
Owner Manual Diesel
Page 452
... engine oil and engine oil filter. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect damper. Inspect fan hub. Change rear axle fluid. Inspect water pump weep hole for proper pressure and correct stowage. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). Check transfer case fluid level (4X4). S C H E D U L E S 78,750 (126 000...
... engine oil and engine oil filter. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect damper. Inspect fan hub. Change rear axle fluid. Inspect water pump weep hole for proper pressure and correct stowage. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). Check transfer case fluid level (4X4). S C H E D U L E S 78,750 (126 000...
Owner Manual Diesel
Page 454
.... Inspect drive belt, replace as required. Change rear axle fluid. Inspect water pump weep hole for proper pressure and correct stowage. X X X X X X X X X X X X X X Clean the water in fuel sensor. A Lubricate Front Drive Shaft Fitting (2500/ N C 3500, 4X4). Flush and replace engine coolant. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check spare tire for...
.... Inspect drive belt, replace as required. Change rear axle fluid. Inspect water pump weep hole for proper pressure and correct stowage. X X X X X X X X X X X X X X Clean the water in fuel sensor. A Lubricate Front Drive Shaft Fitting (2500/ N C 3500, 4X4). Flush and replace engine coolant. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check spare tire for...
Owner Manual Diesel
Page 457
SCHEDULE "B" 457 M Miles (Kilometers) Inspect damper. Replace fuel filter element. Inspect front wheel bearings. Inspect brake linings. Clean the water in fuel sensor. Change rear axle fluid. Inspect water pump weep hole for blockage. Change 6-spd manual transmission (G-56) fluid 2500/3500 models only. Change front axle fluid (4X4). Inspect and adjust parking brake if necessary. 116,250 (186 000) 120,000 (192 000) X X X X X X X X X 123,750 127,500 131,250 135,000 (198 000) (204 000) (210 000) (216 000) X X X X A I N T E N A N C E S C H E D U L E S X X 8
SCHEDULE "B" 457 M Miles (Kilometers) Inspect damper. Replace fuel filter element. Inspect front wheel bearings. Inspect brake linings. Clean the water in fuel sensor. Change rear axle fluid. Inspect water pump weep hole for blockage. Change 6-spd manual transmission (G-56) fluid 2500/3500 models only. Change front axle fluid (4X4). Inspect and adjust parking brake if necessary. 116,250 (186 000) 120,000 (192 000) X X X X X X X X X 123,750 127,500 131,250 135,000 (198 000) (204 000) (210 000) (216 000) X X X X A I N T E N A N C E S C H E D U L E S X X 8