Owner's Manual
Page 290
...; Shifting Procedure - Electronically Shifted Transfer Case ...325 Limited-Slip Differential - If Equipped ...327 Parking Brake ...328 Brake System ...330 ▫ 3500 Dual Rear Wheel Models Only ...330 ▫ Brake Noise ...330 ▫ Rear Wheel Anti-Lock Brake System - RWAL ...331 ▫ ...Four-Wheel Anti-Lock Brake System - If Equipped ...331 Power Steering ...333 Multi Displacement System (MDS) 5.7L Engine Only ...334 Tire Safety Information ...335 ▫ Tire Markings ...335 ▫ Tire Identification Number (TIN) ...338 Manually Shifted Transfer Case ...311...
...; Shifting Procedure - Electronically Shifted Transfer Case ...325 Limited-Slip Differential - If Equipped ...327 Parking Brake ...328 Brake System ...330 ▫ 3500 Dual Rear Wheel Models Only ...330 ▫ Brake Noise ...330 ▫ Rear Wheel Anti-Lock Brake System - RWAL ...331 ▫ ...Four-Wheel Anti-Lock Brake System - If Equipped ...331 Power Steering ...333 Multi Displacement System (MDS) 5.7L Engine Only ...334 Tire Safety Information ...335 ▫ Tire Markings ...335 ▫ Tire Identification Number (TIN) ...338 Manually Shifted Transfer Case ...311...
Owner's Manual
Page 306
... gear. For improved clutch life, all six forward gears should be engaged before shifting gears. Damage to Engine Model Axle Mode 2 3 4 5 6 Accel 2500/ 15 25 40 45 50 5.7L ALL & (24) (40) (65) (72) (81) 3500 Cruise Manual Transmission - 6-Speed (G238) NOTE: The parking brake should use first gear when starting in...
... gear. For improved clutch life, all six forward gears should be engaged before shifting gears. Damage to Engine Model Axle Mode 2 3 4 5 6 Accel 2500/ 15 25 40 45 50 5.7L ALL & (24) (40) (65) (72) (81) 3500 Cruise Manual Transmission - 6-Speed (G238) NOTE: The parking brake should use first gear when starting in...
Owner's Manual
Page 330
... any time the brakes are applied but may be more noticeable during brake use. 3500 Dual Rear Wheel Models Only The brake system power assist is lost for any reason (for example, repeated brake applications with the engine off), the brakes will still function with the power steering system. The parking brake...
... any time the brakes are applied but may be more noticeable during brake use. 3500 Dual Rear Wheel Models Only The brake system power assist is lost for any reason (for example, repeated brake applications with the engine off), the brakes will still function with the power steering system. The parking brake...
Owner's Manual
Page 356
... premium fuel will not provide a benefit over high quality regular gasolines and in some circumstances may have to 89. 356 STARTING AND OPERATING CAUTION! 3500 Dual Rear Tires have only one approved direction of the OWL tires will maintain proper position. That way the tread design of asymmetrical tires and... the white writing of rotation. The manu5.7L Engines facturer recommends the use of 89 octane for optimum performance.The routine use of the ON/OFF road tire and the use This is to...
... premium fuel will not provide a benefit over high quality regular gasolines and in some circumstances may have to 89. 356 STARTING AND OPERATING CAUTION! 3500 Dual Rear Tires have only one approved direction of the OWL tires will maintain proper position. That way the tread design of asymmetrical tires and... the white writing of rotation. The manu5.7L Engines facturer recommends the use of 89 octane for optimum performance.The routine use of the ON/OFF road tire and the use This is to...
Owner's Manual
Page 490
...Check the manual transmission fluid level. • Check the coolant level, hoses, and clamps. • Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). • Check the windshield washer solvent and add if required. When refilling the washer fluid reservoir, take some washer fluid and ...the oil level reading. E S C H E D U L E S • Check all lights and all other electrical items for Fuel N T • Check the engine oil level about 5 minutes after a fully E warmed engine is at or below the ADD or MIN mark. M 490 MAINTENANCE SCHEDULES A I At Each Stop for correct operation.
...Check the manual transmission fluid level. • Check the coolant level, hoses, and clamps. • Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). • Check the windshield washer solvent and add if required. When refilling the washer fluid reservoir, take some washer fluid and ...the oil level reading. E S C H E D U L E S • Check all lights and all other electrical items for Fuel N T • Check the engine oil level about 5 minutes after a fully E warmed engine is at or below the ADD or MIN mark. M 490 MAINTENANCE SCHEDULES A I At Each Stop for correct operation.
Owner's Manual
Page 492
... cleaner filter, replace if necessary. Change front axle fluid (4X4). N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Inspect brake linings. X X X X M 492 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. S C H E D U L E S 3,000 (5 000) X X 6,000 (10 000) X X X X X 9,000 (15 000) X X 12,000 (20 000) X X X X X 15...
... cleaner filter, replace if necessary. Change front axle fluid (4X4). N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Inspect brake linings. X X X X M 492 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. S C H E D U L E S 3,000 (5 000) X X 6,000 (10 000) X X X X X 9,000 (15 000) X X 12,000 (20 000) X X X X X 15...
Owner's Manual
Page 493
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect PCV valve, replace as necessary. ** 18,000 (30 000) X X X X X 21,000 (35 000) X X 24,000 (40 000) X X X X X 27,000 (45 000) X X 30,000 (... proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Inspect brake linings. SCHEDULE "B" 493 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Inspect engine air cleaner filter, replace if necessary. Rotate tires. Check transfer case...
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect PCV valve, replace as necessary. ** 18,000 (30 000) X X X X X 21,000 (35 000) X X 24,000 (40 000) X X X X X 27,000 (45 000) X X 30,000 (... proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. Inspect brake linings. SCHEDULE "B" 493 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Inspect engine air cleaner filter, replace if necessary. Rotate tires. Check transfer case...
Owner's Manual
Page 494
Lubricate outer tie rod ends 2500/3500 (4X4) models only. M 494 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. X X X X Change front axle fluid (4X4). Inspect engine air cleaner filter, replace if necessary. Change rear axle fluid. Inspect brake linings. S C H E D U L E S 33,000 (55 000) X X 36,000...
Lubricate outer tie rod ends 2500/3500 (4X4) models only. M 494 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. X X X X Change front axle fluid (4X4). Inspect engine air cleaner filter, replace if necessary. Change rear axle fluid. Inspect brake linings. S C H E D U L E S 33,000 (55 000) X X 36,000...
Owner's Manual
Page 495
...transfer case fluid (4X4). Rotate tires. Flush and replace engine coolant at interval shown or 3 months, whichever comes first. Change front axle fluid (4X4). Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. SCHEDULE... "B" 495 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months, or 102,000 miles (170 000...
...transfer case fluid (4X4). Rotate tires. Flush and replace engine coolant at interval shown or 3 months, whichever comes first. Change front axle fluid (4X4). Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. SCHEDULE... "B" 495 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months, or 102,000 miles (170 000...
Owner's Manual
Page 497
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Check spare tire for proper pressure and correct stowage. Inspect auto tension drive belt and replace if required. (3.7L/4.7L/5.7L... X X A I N T E N A N C E S C H E D U L E S X X X X X 8 Change rear axle fluid. Change front axle fluid (4X4). Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "B" 497 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Rotate tires.
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Check spare tire for proper pressure and correct stowage. Inspect auto tension drive belt and replace if required. (3.7L/4.7L/5.7L... X X A I N T E N A N C E S C H E D U L E S X X X X X 8 Change rear axle fluid. Change front axle fluid (4X4). Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "B" 497 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Rotate tires.
Owner's Manual
Page 498
... case fluid level (4X4). Change front axle fluid (4X4). N C Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. M 498 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval shown or A 3 months, whichever comes first. S C H E D U L E S 78,000 81,000...
... case fluid level (4X4). Change front axle fluid (4X4). N C Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change rear axle fluid. M 498 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval shown or A 3 months, whichever comes first. S C H E D U L E S 78,000 81,000...
Owner's Manual
Page 499
Inspect brake linings. 93,000 (155 000) X X 96,000 (160 000) X X X X X 99,000 (165 000) X X 102,000 (170 000) X X X X X X A I N T E N A N C E S C H E D U L E S X 8 Rotate tires. SCHEDULE "B" 499 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months. Flush and replace engine coolant, if not replaced at interval shown or 3 months, whichever comes first. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4).
Inspect brake linings. 93,000 (155 000) X X 96,000 (160 000) X X X X X 99,000 (165 000) X X 102,000 (170 000) X X X X X X A I N T E N A N C E S C H E D U L E S X 8 Rotate tires. SCHEDULE "B" 499 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months. Flush and replace engine coolant, if not replaced at interval shown or 3 months, whichever comes first. Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4).
Owner's Manual
Page 500
... "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at inA terval shown or 3 months, whichever comes N first. Rotate tires. X X X X Lubricate outer tie rod ends 2500/3500 (4X4) models only. Drain and refill transfer case fluid (4X4). Change rear axle fluid. Inspect brake linings. Change 6-spd manual transmission fluid 2500/3500 models only. Check...
... "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at inA terval shown or 3 months, whichever comes N first. Rotate tires. X X X X Lubricate outer tie rod ends 2500/3500 (4X4) models only. Drain and refill transfer case fluid (4X4). Change rear axle fluid. Inspect brake linings. Change 6-spd manual transmission fluid 2500/3500 models only. Check...
Owner's Manual
Page 503
...,000 (30 000) [18] X X X 24,000 (40 000) [24] X X X 30,000 (50 000) [30] X X X X X X X X X X X X X X X X X A I N T E N A N C E S C H E D U L E S 8 Rotate tires. Inspect brake linings. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. SCHEDULE "A" 503 M Schedule "A" Miles (Kilometers) [Months] Change...
...,000 (30 000) [18] X X X 24,000 (40 000) [24] X X X 30,000 (50 000) [30] X X X X X X X X X X X X X X X X X A I N T E N A N C E S C H E D U L E S 8 Rotate tires. Inspect brake linings. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. SCHEDULE "A" 503 M Schedule "A" Miles (Kilometers) [Months] Change...
Owner's Manual
Page 504
...,000 miles (170 000 km). M 504 SCHEDULE "A" A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. Inspect engine air cleaner filter, replace if necessary. N C Rotate tires. Lubricate Front Drive Shaft Fitting (2500/ 3500, 4X4). Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. X X X X X X X X X X X X X X X X Check transfer case fluid level (4X4). E Check...
...,000 miles (170 000 km). M 504 SCHEDULE "A" A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. Inspect engine air cleaner filter, replace if necessary. N C Rotate tires. Lubricate Front Drive Shaft Fitting (2500/ 3500, 4X4). Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. X X X X X X X X X X X X X X X X Check transfer case fluid level (4X4). E Check...
Owner's Manual
Page 506
Inspect engine air cleaner filter, replace if necessary. Replace spark plugs. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if ...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Check transfer case fluid level (4X4). Inspect brake linings. E Check spare tire for proper pressure and correct stowage. S C H E D U L E S 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. M 506 SCHEDULE "A" A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. Lubricate Front Drive Shaft Fitting (2500...
Inspect engine air cleaner filter, replace if necessary. Replace spark plugs. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if ...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Check transfer case fluid level (4X4). Inspect brake linings. E Check spare tire for proper pressure and correct stowage. S C H E D U L E S 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. M 506 SCHEDULE "A" A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. Lubricate Front Drive Shaft Fitting (2500...
Owner's Manual
Page 507
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Drain and refill transfer case fluid (4X4). Check spare tire for proper pressure and ... (190 000) [114] X X X X 120,000 (200 000) [120] X X X X X A I N T E N A N C E S C H E D U L E S X X X X X X X X X 8 SCHEDULE "A" 507 M Miles (Kilometers) [Months] Change engine oil and engine oil filter. Flush and replace engine coolant, if not replaced at 102,000 miles (170 000 km). Flush and replace engine coolant at 120 months, if not replaced at 60 months. Rotate tires.
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Drain and refill transfer case fluid (4X4). Check spare tire for proper pressure and ... (190 000) [114] X X X X 120,000 (200 000) [120] X X X X X A I N T E N A N C E S C H E D U L E S X X X X X X X X X 8 SCHEDULE "A" 507 M Miles (Kilometers) [Months] Change engine oil and engine oil filter. Flush and replace engine coolant, if not replaced at 102,000 miles (170 000 km). Flush and replace engine coolant at 120 months, if not replaced at 60 months. Rotate tires.
Owner's Manual
Page 527
... ...458,459 Noise Emission Warranty ...460 Occupant Restraints ...30,67 Occupant Restraints (1500 Standard and Quad Cab Only) ...30 Occupant Restraints (2500/3500/Mega Cab Only) . . 67 Octane Rating, Gasoline (Fuel) ...356 Odometer ...222,226 Trip ...222,226 Off-Pavement Driving (Off-Road...) ...394 Off-Road Driving (Off-Pavement) ...394 Oil, Engine ...431,485 Capacity ...483 Change Interval ...432 Dipstick ...431 Disposal ...435 Filter ...435,485 Filter Disposal ...435 Identification Logo ...434 Materials Added to ...
... ...458,459 Noise Emission Warranty ...460 Occupant Restraints ...30,67 Occupant Restraints (1500 Standard and Quad Cab Only) ...30 Occupant Restraints (2500/3500/Mega Cab Only) . . 67 Octane Rating, Gasoline (Fuel) ...356 Odometer ...222,226 Trip ...222,226 Off-Pavement Driving (Off-Road...) ...394 Off-Road Driving (Off-Pavement) ...394 Oil, Engine ...431,485 Capacity ...483 Change Interval ...432 Dipstick ...431 Disposal ...435 Filter ...435,485 Filter Disposal ...435 Identification Logo ...434 Materials Added to ...
Owner Manual Diesel
Page 10
... ▫ Power Sliding Rear Window-If Equipped ...29 ▫ Sliding Rear Window-If Equipped ...30 ▫ Wind Buffeting ...30 Ⅵ Occupant Restraints (2500/3500/Mega Cab Only) ...30 ▫ Lap/Shoulder Belts ...31 ▫ Adjustable Upper Shoulder Belt Anchorage ...38 ▫ Automatic Locking Restraint (ALR) Mode - ... Right Front Passenger Supplemental Restraint System (SRS)-Airbag ...43 ▫ Event Data Recorder (EDR) ...54 ▫ Child Restraint ...55 Ⅵ New Engine Break-In ...69 Ⅵ Safety Tips ...70 ▫ Transporting Passengers ...70 ▫ Lock Your Vehicle ...70
... ▫ Power Sliding Rear Window-If Equipped ...29 ▫ Sliding Rear Window-If Equipped ...30 ▫ Wind Buffeting ...30 Ⅵ Occupant Restraints (2500/3500/Mega Cab Only) ...30 ▫ Lap/Shoulder Belts ...31 ▫ Adjustable Upper Shoulder Belt Anchorage ...38 ▫ Automatic Locking Restraint (ALR) Mode - ... Right Front Passenger Supplemental Restraint System (SRS)-Airbag ...43 ▫ Event Data Recorder (EDR) ...54 ▫ Child Restraint ...55 Ⅵ New Engine Break-In ...69 Ⅵ Safety Tips ...70 ▫ Transporting Passengers ...70 ▫ Lock Your Vehicle ...70
Owner Manual Diesel
Page 437
FLUID CAPACITIES FLUID CAPACITIES Fuel 2500 Shortbed Models 2500 Longbed Models 3500 Shortbed Models 3500 Longbed Models Engine Oil 5.9L Diesel Engine I-6 Cooling System 5.9L Diesel Engine I-6 U.S. 34 35 34 35 gal. gal. Reverse procedure for installation of bulbs and housing. 7 gal. 26.5L 7 Pull bulb straight from the connector. gal. gal. Metric 128L 132L 128L 132L 11.4L 12.0 qts. 3. MAINTAINING YOUR VEHICLE 437 2.
FLUID CAPACITIES FLUID CAPACITIES Fuel 2500 Shortbed Models 2500 Longbed Models 3500 Shortbed Models 3500 Longbed Models Engine Oil 5.9L Diesel Engine I-6 Cooling System 5.9L Diesel Engine I-6 U.S. 34 35 34 35 gal. gal. Reverse procedure for installation of bulbs and housing. 7 gal. 26.5L 7 Pull bulb straight from the connector. gal. gal. Metric 128L 132L 128L 132L 11.4L 12.0 qts. 3. MAINTAINING YOUR VEHICLE 437 2.