Owner's Manual
Page 306
... interlocking ignition system. For improved clutch life, all six forward gears should be fully depressed to Engine Model Axle Mode 2 3 4 5 6 Accel 2500/ 15 25 40 45 50 5.7L ALL & (24) (40) (65) (72) (81) 3500 Cruise Manual Transmission - 6-Speed (G238) NOTE: The parking brake should use first gear when starting in 2nd...
... interlocking ignition system. For improved clutch life, all six forward gears should be fully depressed to Engine Model Axle Mode 2 3 4 5 6 Accel 2500/ 15 25 40 45 50 5.7L ALL & (24) (40) (65) (72) (81) 3500 Cruise Manual Transmission - 6-Speed (G238) NOTE: The parking brake should use first gear when starting in 2nd...
Owner's Manual
Page 424
...Harnesses ...449 ▫ Brake System ...450 ▫ Clutch Hydraulic System ...451 ▫ Clutch Linkage ...452 ▫ Rear Axle And 4X4 Front Driving Axle Fluid Level ...452 ▫ Transfer Case ...453 ▫ Manual Transmission ...453 ▫ Automatic Transmission ...454 ▫ Front... Wheel Bearings ...457 ▫ Selection Of Lubricating Grease ...457 ▫ Noise Control System Required Maintenance & Warranty For 3500 2-Wheel Drive...
...Harnesses ...449 ▫ Brake System ...450 ▫ Clutch Hydraulic System ...451 ▫ Clutch Linkage ...452 ▫ Rear Axle And 4X4 Front Driving Axle Fluid Level ...452 ▫ Transfer Case ...453 ▫ Manual Transmission ...453 ▫ Automatic Transmission ...454 ▫ Front... Wheel Bearings ...457 ▫ Selection Of Lubricating Grease ...457 ▫ Noise Control System Required Maintenance & Warranty For 3500 2-Wheel Drive...
Owner's Manual
Page 452
... correct lubricant type. For all 2500/3500 Model axles, the fluid level should be 5/8" (16 mm) below on 10.5" Rear axles. If fluid has become contaminated with the vehicle in the gear lubricant will require draining and refilling the axle to avoid damage. The fluid level ...9.25" Front and 3/4"± 1/4" (19 mm ± 6.4 mm) on 9 1/4" Manufacturer's Rear Axles. The 11.5" Rear Axle level should be even with the bottom of the axle assembly should be lubricated. Operation of differential components. Lubricant Selection Refer to Fluids, Lubricants and Genuine Parts for ...
... correct lubricant type. For all 2500/3500 Model axles, the fluid level should be 5/8" (16 mm) below on 10.5" Rear axles. If fluid has become contaminated with the vehicle in the gear lubricant will require draining and refilling the axle to avoid damage. The fluid level ...9.25" Front and 3/4"± 1/4" (19 mm ± 6.4 mm) on 9 1/4" Manufacturer's Rear Axles. The 11.5" Rear Axle level should be even with the bottom of the axle assembly should be lubricated. Operation of differential components. Lubricant Selection Refer to Fluids, Lubricants and Genuine Parts for ...
Owner's Manual
Page 453
Ram 2500/3500 Model Axles DO NOT REQUIRE any limited slip oil additive (friction modifiers). Lubricant Selection Refer to the gear lubricant. Lubricant Selection G238 (6-Speed Manual Transmission - If Equipped) ...
Ram 2500/3500 Model Axles DO NOT REQUIRE any limited slip oil additive (friction modifiers). Lubricant Selection Refer to the gear lubricant. Lubricant Selection G238 (6-Speed Manual Transmission - If Equipped) ...
Owner's Manual
Page 486
... Transfer Case Only Manaul Transmission Fluid (G238) Manual Transmission Fluid (G-56) Clutch Linkage 1500 Model Front Axle (4X4) 1500 Model Rear Axle 2500/3500 Model Front and Rear Axle Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts. Mopar ATF+4, Automatic Transmission Fluid. ...SAE J1703 should be used or equivalent. Mopar ATF+4, Automatic Transmission Fluid. Mopar ATF+4, Automatic Transmission Fluid. Limited-Slip 10.5/11.5 inch Rear Axles DO NOT REQUIRE a limited slip additive. Synthetic, GL-5 SAE, 75W-90 or equivalent. GL-5 SAE 75W-90 (MS-9763) or ...
... Transfer Case Only Manaul Transmission Fluid (G238) Manual Transmission Fluid (G-56) Clutch Linkage 1500 Model Front Axle (4X4) 1500 Model Rear Axle 2500/3500 Model Front and Rear Axle Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts. Mopar ATF+4, Automatic Transmission Fluid. ...SAE J1703 should be used or equivalent. Mopar ATF+4, Automatic Transmission Fluid. Mopar ATF+4, Automatic Transmission Fluid. Limited-Slip 10.5/11.5 inch Rear Axles DO NOT REQUIRE a limited slip additive. Synthetic, GL-5 SAE, 75W-90 or equivalent. GL-5 SAE 75W-90 (MS-9763) or ...
Owner's Manual
Page 492
... 000) X X X X X 15,000 (25 000) X X 8 Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Change rear axle fluid. M 492 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at...
... 000) X X X X X 15,000 (25 000) X X 8 Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Change rear axle fluid. M 492 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at...
Owner's Manual
Page 493
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Replace spark plugs. Change rear axle fluid. Change front axle fluid (4X4). SCHEDULE "B" 493 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 ...000 (45 000) X X 30,000 (50 000) X X X X X X X X X X X A I N T E N A N C E S C H E D U L E S X 8 Check spare tire for proper pressure and correct stowage. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect engine air cleaner filter, replace if necessary. Rotate tires. Check transfer case fluid level (4X4).
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Replace spark plugs. Change rear axle fluid. Change front axle fluid (4X4). SCHEDULE "B" 493 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 ...000 (45 000) X X 30,000 (50 000) X X X X X X X X X X X A I N T E N A N C E S C H E D U L E S X 8 Check spare tire for proper pressure and correct stowage. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect engine air cleaner filter, replace if necessary. Rotate tires. Check transfer case fluid level (4X4).
Owner's Manual
Page 494
.... Inspect engine air cleaner filter, replace if necessary. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). Inspect brake linings. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Check spare tire for proper pressure and correct stowage. X X X X M 494 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil...
.... Inspect engine air cleaner filter, replace if necessary. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). Inspect brake linings. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Check spare tire for proper pressure and correct stowage. X X X X M 494 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil...
Owner's Manual
Page 495
... and replace engine coolant at interval shown or 3 months, whichever comes first. Change front axle fluid (4X4). Drain and refill transfer case fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Rotate tires. Change rear axle fluid. SCHEDULE "B" 495 M Miles (Kilometers) Change engine oil and engine oil filter at 60...
... and replace engine coolant at interval shown or 3 months, whichever comes first. Change front axle fluid (4X4). Drain and refill transfer case fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Rotate tires. Change rear axle fluid. SCHEDULE "B" 495 M Miles (Kilometers) Change engine oil and engine oil filter at 60...
Owner's Manual
Page 497
.... Inspect engine air cleaner filter, replace if necessary. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Check spare tire for proper pressure and correct stowage. Inspect brake linings. Change rear axle fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect auto tension drive belt and replace if required. (3.7L/4.7L...
.... Inspect engine air cleaner filter, replace if necessary. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Check spare tire for proper pressure and correct stowage. Inspect brake linings. Change rear axle fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect auto tension drive belt and replace if required. (3.7L/4.7L...
Owner's Manual
Page 498
... fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect engine air cleaner filter, replace if necessary. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/ 4.7L/5.7L).**** X E Rotate tires. Change rear axle fluid. Inspect brake linings. S C H E D U L E S 78,000 81,000...
... fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect engine air cleaner filter, replace if necessary. Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/ 4.7L/5.7L).**** X E Rotate tires. Change rear axle fluid. Inspect brake linings. S C H E D U L E S 78,000 81,000...
Owner's Manual
Page 500
... 120,000 (185 000) (190 000) (195 000) (200 000) X X X X X X X X X X X X X X X X X X 8 3500, 4X4). Drain and refill transfer case fluid (4X4). Change rear axle fluid. Change 6-spd manual transmission fluid 2500/3500 models only. X X X X Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. M 500 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and...
... 120,000 (185 000) (190 000) (195 000) (200 000) X X X X X X X X X X X X X X X X X X 8 3500, 4X4). Drain and refill transfer case fluid (4X4). Change rear axle fluid. Change 6-spd manual transmission fluid 2500/3500 models only. X X X X Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. M 500 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and...
Owner Manual Diesel
Page 355
Place the jack under the axle between the spring and the shock absorber with the drive tubes extending to the rear....tube extension and wheel wrench. WHAT TO DO IN EMERGENCIES 355 1. For 2500/3500 4x2 series trucks, when changing a front wheel, place the bottle jack under the axle as close to the tire as possible with the drive tubes extending to the ...by turning them counterclockwise one turn while the wheel is still on the straight part of the frame. For 2500/3500 4x4 series trucks, when changing the front wheel, assemble the jack drive tube to the jack and connect the drive...
Place the jack under the axle between the spring and the shock absorber with the drive tubes extending to the rear....tube extension and wheel wrench. WHAT TO DO IN EMERGENCIES 355 1. For 2500/3500 4x2 series trucks, when changing a front wheel, place the bottle jack under the axle as close to the tire as possible with the drive tubes extending to the ...by turning them counterclockwise one turn while the wheel is still on the straight part of the frame. For 2500/3500 4x4 series trucks, when changing the front wheel, assemble the jack drive tube to the jack and connect the drive...
Owner Manual Diesel
Page 439
or equivalent. Mopar ATF+4, Automatic Transmission Fluid. Multipurpose Grease, NLGI Grade 2 E.P. GL-5 SAE 75W-90 Synthetic or equivalent. 2500/3500 axels do not require limited slip additive. Mopar ATF+4, Automatic Transmission Fluid. Mopar ATF+4, Automatic Transmission Fluid. If DOT 3 brake ...Fluid. Power Steering Reservoir 7 MAINTAINING YOUR VEHICLE 439 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid G-56 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Fluids, Lubricants and Genuine Parts.
or equivalent. Mopar ATF+4, Automatic Transmission Fluid. Multipurpose Grease, NLGI Grade 2 E.P. GL-5 SAE 75W-90 Synthetic or equivalent. 2500/3500 axels do not require limited slip additive. Mopar ATF+4, Automatic Transmission Fluid. Mopar ATF+4, Automatic Transmission Fluid. If DOT 3 brake ...Fluid. Power Steering Reservoir 7 MAINTAINING YOUR VEHICLE 439 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid G-56 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Fluids, Lubricants and Genuine Parts.
Owner Manual Diesel
Page 446
Clean the water in fuel sensor. Change rear axle fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. E Rotate tires. Inspect brake linings. M 446 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Inspect and adjust parking brake if ...,000 (24 000) X X X X X X X X X X X 18,750 (30 000) X 8 Check spare tire for blockage. Inspect water pump weep hole for proper pressure and correct stowage. Change front axle fluid (4X4). Replace fuel filter element. A Lubricate Front Drive Shaft Fitting (2500...
Clean the water in fuel sensor. Change rear axle fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. E Rotate tires. Inspect brake linings. M 446 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Inspect and adjust parking brake if ...,000 (24 000) X X X X X X X X X X X 18,750 (30 000) X 8 Check spare tire for blockage. Inspect water pump weep hole for proper pressure and correct stowage. Change front axle fluid (4X4). Replace fuel filter element. A Lubricate Front Drive Shaft Fitting (2500...
Owner Manual Diesel
Page 449
Clean the water in fuel sensor. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). 41,250 (66 000) X 45,000 (72 000) X X X X X X X X X X X X 48,750 (78 000) X 52,500 (84 000) X X X X X 56,250 (90 000) X A I N T E N... A N C E S C H E D U L E S 8 Inspect drive belt, replace as required. Inspect brake linings. Check spare tire for blockage. Change rear axle fluid. Replace fuel filter element. Inspect and adjust parking brake if necessary. Rotate tires. Inspect water pump weep hole for proper pressure and correct stowage...
Clean the water in fuel sensor. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). 41,250 (66 000) X 45,000 (72 000) X X X X X X X X X X X X 48,750 (78 000) X 52,500 (84 000) X X X X X 56,250 (90 000) X A I N T E N... A N C E S C H E D U L E S 8 Inspect drive belt, replace as required. Inspect brake linings. Check spare tire for blockage. Change rear axle fluid. Replace fuel filter element. Inspect and adjust parking brake if necessary. Rotate tires. Inspect water pump weep hole for proper pressure and correct stowage...
Owner Manual Diesel
Page 451
Change front axle fluid (4X4). Change 6-spd manual transmission (G-56) fluid 2500/3500 models only. Drain and refill automatic transmission fluid. Inspect brake linings. Replace filter and adjust bands (48RE only). 60,000 (96 000) X X X X X X X X X 63,750 (102 ... necessary. Drain and refill automatic transmission fluid and change main sump filter (545 RFE only). SCHEDULE "B" 451 M Miles (Kilometers) Inspect front wheel bearings. Change rear axle fluid. Drain and refill transfer case fluid (4X4).
Change front axle fluid (4X4). Change 6-spd manual transmission (G-56) fluid 2500/3500 models only. Drain and refill automatic transmission fluid. Inspect brake linings. Replace filter and adjust bands (48RE only). 60,000 (96 000) X X X X X X X X X 63,750 (102 ... necessary. Drain and refill automatic transmission fluid and change main sump filter (545 RFE only). SCHEDULE "B" 451 M Miles (Kilometers) Inspect front wheel bearings. Change rear axle fluid. Drain and refill transfer case fluid (4X4).
Owner Manual Diesel
Page 452
M 452 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). S C H E D U L E S 78,750 (126 000) X 82,500 (132 000) X X X X X 86,250 (138 000) X 90,000 (144 000) X X X X X X X X X X X X 93,750 (150 000) X 8 ...Check spare tire for blockage. Check transfer case fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect water pump weep hole for proper pressure and correct stowage. E Rotate tires. Change rear...
M 452 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). S C H E D U L E S 78,750 (126 000) X 82,500 (132 000) X X X X X 86,250 (138 000) X 90,000 (144 000) X X X X X X X X X X X X 93,750 (150 000) X 8 ...Check spare tire for blockage. Check transfer case fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect water pump weep hole for proper pressure and correct stowage. E Rotate tires. Change rear...
Owner Manual Diesel
Page 454
...axle fluid. E Flush and replace engine coolant, if not reS C H E D U L E S 97,500 (156 000) X X 100,000 (160 000) X 101,250 105,000 108,750 112,500 (162 000) (168 000) (174 000) (180 000) X X X X X X X 8 placed at 60 months. Rotate tires. Check spare tire for blockage. Lubricate outer tie rod ends 2500/3500... (4X4) models only. Inspect water pump weep hole for proper pressure and correct stowage. M 454 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. A Lubricate Front Drive Shaft Fitting (2500/ N C 3500, 4X4). Inspect ...
...axle fluid. E Flush and replace engine coolant, if not reS C H E D U L E S 97,500 (156 000) X X 100,000 (160 000) X 101,250 105,000 108,750 112,500 (162 000) (168 000) (174 000) (180 000) X X X X X X X 8 placed at 60 months. Rotate tires. Check spare tire for blockage. Lubricate outer tie rod ends 2500/3500... (4X4) models only. Inspect water pump weep hole for proper pressure and correct stowage. M 454 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. A Lubricate Front Drive Shaft Fitting (2500/ N C 3500, 4X4). Inspect ...
Owner Manual Diesel
Page 457
Change 6-spd manual transmission (G-56) fluid 2500/3500 models only. Inspect and adjust parking brake if necessary. 116,250 (186 000) 120,000 (192 000) X X X X X X X X X 123,750 127,500 131,250 135,000 (198 000) (204 000) (210 000) (216 000) X X X X A I N T E N A N C E S C H E D U L E S X X 8 Inspect brake linings. Inspect front wheel bearings. Replace fuel filter element. Change rear axle fluid. Clean the water in fuel sensor. Inspect water pump weep hole for blockage. Change front axle fluid (4X4). SCHEDULE "B" 457 M Miles (Kilometers) Inspect damper.
Change 6-spd manual transmission (G-56) fluid 2500/3500 models only. Inspect and adjust parking brake if necessary. 116,250 (186 000) 120,000 (192 000) X X X X X X X X X 123,750 127,500 131,250 135,000 (198 000) (204 000) (210 000) (216 000) X X X X A I N T E N A N C E S C H E D U L E S X X 8 Inspect brake linings. Inspect front wheel bearings. Replace fuel filter element. Change rear axle fluid. Clean the water in fuel sensor. Inspect water pump weep hole for blockage. Change front axle fluid (4X4). SCHEDULE "B" 457 M Miles (Kilometers) Inspect damper.