Owner Manual
Page 298
...vehicle with the factory fill. • If the axle fluid is included with that of 2,000 lbs (907 kg) • Use an approved wiring harness connector on all RAM pickup models provides a 4-way trailer tow connector located Limited slip rear axles on 1500 models require the use of a limited slip... additive (refer to the "Recommended Fluids, Lubricants, and Genuine Parts" section.) • The limited slip additive is changed, 4 oz. (118 ml) of limited slip additive must be added. 2500/3500 Models • The Axles on 2500/3500 ...
...vehicle with the factory fill. • If the axle fluid is included with that of 2,000 lbs (907 kg) • Use an approved wiring harness connector on all RAM pickup models provides a 4-way trailer tow connector located Limited slip rear axles on 1500 models require the use of a limited slip... additive (refer to the "Recommended Fluids, Lubricants, and Genuine Parts" section.) • The limited slip additive is changed, 4 oz. (118 ml) of limited slip additive must be added. 2500/3500 Models • The Axles on 2500/3500 ...
Owner Manual
Page 346
...2500/3500 (4X4) Models ...365 ▫ Body Lubrication ...366 ▫ Windshield Wiper Blades ...366 ▫ Windshield Washers ...366 ▫ Exhaust System ...367 ▫ Cooling System ...368 ▫ Hoses And Vacuum/Vapor Harnesses ...372 ▫ Brake System ...372 ▫ Clutch Hydraulic System ...374 ▫ Clutch Linkage ...374 ▫ Rear Axle... And 4X4 Front Driving Axle Fluid Level ...374 ▫ Transfer Case ...375 ▫ Manual Transmission ...376 ▫ Automatic Transmission...
...2500/3500 (4X4) Models ...365 ▫ Body Lubrication ...366 ▫ Windshield Wiper Blades ...366 ▫ Windshield Washers ...366 ▫ Exhaust System ...367 ▫ Cooling System ...368 ▫ Hoses And Vacuum/Vapor Harnesses ...372 ▫ Brake System ...372 ▫ Clutch Hydraulic System ...374 ▫ Clutch Linkage ...374 ▫ Rear Axle... And 4X4 Front Driving Axle Fluid Level ...374 ▫ Transfer Case ...375 ▫ Manual Transmission ...376 ▫ Automatic Transmission...
Owner Manual
Page 374
... below the fill hole on the 9.25" Front and 3/4"± 1/4" (19 mm ± 6.4 mm) on 9 1/4" Manufacturer's Rear Axles. For all 2500/3500 Model axles, the fluid level should be replaced. If there is serviced for other malfunction, the system must be replaced immediately! Clutch Hydraulic System The clutch hydraulic... system is suspected inspect the fluid level. Clutch Linkage If the clutch pedal...
... below the fill hole on the 9.25" Front and 3/4"± 1/4" (19 mm ± 6.4 mm) on 9 1/4" Manufacturer's Rear Axles. For all 2500/3500 Model axles, the fluid level should be replaced. If there is serviced for other malfunction, the system must be replaced immediately! Clutch Hydraulic System The clutch hydraulic... system is suspected inspect the fluid level. Clutch Linkage If the clutch pedal...
Owner Manual
Page 406
... DOT 4 is acceptable. Limited-Slip 10.5/11.5 inch Rear Axles DO NOT REQUIRE a limited slip additive. 406 MAINTAINING YOUR VEHICLE Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 Manaul Transmission Fluid (G238). Mopar ATF+4, Automatic Transmission Fluid or equivalent. 2500/3500 Model Front and Rear Axle Brake Master Cylinder Power Steering Reservoir
... DOT 4 is acceptable. Limited-Slip 10.5/11.5 inch Rear Axles DO NOT REQUIRE a limited slip additive. 406 MAINTAINING YOUR VEHICLE Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 Manaul Transmission Fluid (G238). Mopar ATF+4, Automatic Transmission Fluid or equivalent. 2500/3500 Model Front and Rear Axle Brake Master Cylinder Power Steering Reservoir
Owner Manual
Page 412
X X X X M 412 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. Change rear axle fluid. Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. S C H E D U L E S 3,000 (5 000) X X 6,000 (10 000) X X X X 9,000 (14 000) X X 12,000 (19 000) X X X X 15,000 (24 000) X X 8 Rotate tires. Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4).
X X X X M 412 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. Change rear axle fluid. Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. S C H E D U L E S 3,000 (5 000) X X 6,000 (10 000) X X X X 9,000 (14 000) X X 12,000 (19 000) X X X X 15,000 (24 000) X X 8 Rotate tires. Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4).
Owner Manual
Page 413
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Change rear axle fluid. Check transfer case fluid level (4X4). Inspect brake linings. Replace spark plugs. Inspect engine air cleaner filter, replace if necessary. ...,000 (34 000) X X 24,000 (38 000) X X X X 27,000 (43 000) X X 30,000 (48 000) X X X X X X X A I N T E N A N C E S C H E D U L E S X X X X 8 Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "B" 413 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes...
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Change rear axle fluid. Check transfer case fluid level (4X4). Inspect brake linings. Replace spark plugs. Inspect engine air cleaner filter, replace if necessary. ...,000 (34 000) X X 24,000 (38 000) X X X X 27,000 (43 000) X X 30,000 (48 000) X X X X X X X A I N T E N A N C E S C H E D U L E S X X X X 8 Change front axle fluid (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "B" 413 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes...
Owner Manual
Page 414
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. S C H E D U L E S 33,000 (53 000) X X 36,000 (58 000) X X X X 39,000 (62 000) X X 42,000 (67 000) X X X X 45,000 (72 000) X X 8 Rotate tires. Change rear axle fluid. M 414 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. X X X X N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4).
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. S C H E D U L E S 33,000 (53 000) X X 36,000 (58 000) X X X X 39,000 (62 000) X X 42,000 (67 000) X X X X 45,000 (72 000) X X 8 Rotate tires. Change rear axle fluid. M 414 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. X X X X N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4).
Owner Manual
Page 415
Change 6-spd manual transmission fluid 2500/3500 models only. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Flush and replace engine coolant at interval shown or 3 months, whichever comes first. Change rear axle fluid. Drain and refill transfer case fluid (4X4). SCHEDULE "B" 415 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months, or 102...
Change 6-spd manual transmission fluid 2500/3500 models only. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Flush and replace engine coolant at interval shown or 3 months, whichever comes first. Change rear axle fluid. Drain and refill transfer case fluid (4X4). SCHEDULE "B" 415 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months, or 102...
Owner Manual
Page 417
... oil filter at interval shown or 3 months, whichever comes first. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect engine air cleaner filter. Replace if necessary. Change rear axle fluid. Inspect auto tension drive belt and replace if required. (3.7L/4.7L/5.7L). 63,000...
... oil filter at interval shown or 3 months, whichever comes first. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect engine air cleaner filter. Replace if necessary. Change rear axle fluid. Inspect auto tension drive belt and replace if required. (3.7L/4.7L/5.7L). 63,000...
Owner Manual
Page 418
... (4X4). Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). Change rear axle fluid. M 418 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first.... (125 000) X X X X 81,000 (130 000) X X 84,000 (134 000) X X X X 87,000 (139 000) X X 90,000 (144 000) X X X X X X X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). N C Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Replace spark plugs.
... (4X4). Inspect PCV valve, replace as necessary. ** Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). Change rear axle fluid. M 418 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first.... (125 000) X X X X 81,000 (130 000) X X 84,000 (134 000) X X X X 87,000 (139 000) X X 90,000 (144 000) X X X X X X X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front axle fluid (4X4). N C Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Replace spark plugs.
Owner Manual
Page 420
... E Lubricate Front Drive Shaft Fitting (2500/ S C H E D U L E S 105,000 (168 000) X 108,000 (173 000) X 111,000 114,000 117,000 120,000 (178 000) (182 000) (187 000) (192 000) X X X X 8 3500, 4X4). Change rear axle fluid. Inspect engine air cleaner filter, replace... if necessary. Inspect brake linings. Change 6-spd manual transmission fluid 2500/3500 models only. Drain and refill transfer case fluid (4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front...
... E Lubricate Front Drive Shaft Fitting (2500/ S C H E D U L E S 105,000 (168 000) X 108,000 (173 000) X 111,000 114,000 117,000 120,000 (178 000) (182 000) (187 000) (192 000) X X X X 8 3500, 4X4). Change rear axle fluid. Inspect engine air cleaner filter, replace... if necessary. Inspect brake linings. Change 6-spd manual transmission fluid 2500/3500 models only. Drain and refill transfer case fluid (4X4). Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change front...
Owner Manual
Page 436
...,258 Anti-Theft System ...29,169 Appearance Care ...385 Ashtray ...148 Automatic Transmission Adding Fluid ...378 Fluid and Filter Changes ...379 Fluid Level Check ...377 Fluid Type ...379,406 Shift Indicator ...169 Shifting ...232 Special Additives ...379 Axle Fluid ...298,374,406 Axle Lubrication ...298,374 Ball Joints ...364 Battery ...361 Emergency Starting ...337 Bearings ...380 Belts...
...,258 Anti-Theft System ...29,169 Appearance Care ...385 Ashtray ...148 Automatic Transmission Adding Fluid ...378 Fluid and Filter Changes ...379 Fluid Level Check ...377 Fluid Type ...379,406 Shift Indicator ...169 Shifting ...232 Special Additives ...379 Axle Fluid ...298,374,406 Axle Lubrication ...298,374 Ball Joints ...364 Battery ...361 Emergency Starting ...337 Bearings ...380 Belts...
Owner Manual Diesel
Page 336
...From Corrosion ...379 Ⅵ Fuse And Relay Center ...383 Ⅵ Vehicle Storage ...384 Ⅵ Replacement Light Bulbs ...384 336 MAINTAINING YOUR VEHICLE ▫ Front Axle Universal Drive Joints And Pivot Bearings ...358 ▫ Body Lubrication ...358 ▫ Windshield Wiper Blades ...359 ▫ Windshield Washers ...359 ▫ Exhaust System .........365 ▫ Hoses And Vacuum/Vapor Harnesses ...366 ▫ Brake System ...366 ▫ Clutch Linkage ...368 ▫ Clutch Hydraulic System ...369 ▫ Rear Axle And 4X4 Front Driving Axle Fluid Level ...369 ▫ Transfer Case -
...From Corrosion ...379 Ⅵ Fuse And Relay Center ...383 Ⅵ Vehicle Storage ...384 Ⅵ Replacement Light Bulbs ...384 336 MAINTAINING YOUR VEHICLE ▫ Front Axle Universal Drive Joints And Pivot Bearings ...358 ▫ Body Lubrication ...358 ▫ Windshield Wiper Blades ...359 ▫ Windshield Washers ...359 ▫ Exhaust System .........365 ▫ Hoses And Vacuum/Vapor Harnesses ...366 ▫ Brake System ...366 ▫ Clutch Linkage ...368 ▫ Clutch Hydraulic System ...369 ▫ Rear Axle And 4X4 Front Driving Axle Fluid Level ...369 ▫ Transfer Case -
Owner Manual Diesel
Page 369
... 6.4 mm) below the fill hole on all 10.5" and 1/4" ± 1/4" (6.4 mm ± 6.4 mm) on the 9.25" Front Axle. For normal service, periodic fluid level checks are not required. Drain And Refill Vehicles operated in a level position. NOTE: The presence of water in the gear lubricant will...fill hole on 11.5" Rear Axles. When checking the fluid level, the vehicle should be encountered in Section 8 of this manual. Rear Axle And 4x4 Front Driving Axle Fluid Level For Model 9.25 Front Axles and 10.5"/11.5" Rear Axles refer to avoid damage. The fluid level should be replaced. When...
... 6.4 mm) below the fill hole on all 10.5" and 1/4" ± 1/4" (6.4 mm ± 6.4 mm) on the 9.25" Front Axle. For normal service, periodic fluid level checks are not required. Drain And Refill Vehicles operated in a level position. NOTE: The presence of water in the gear lubricant will...fill hole on 11.5" Rear Axles. When checking the fluid level, the vehicle should be encountered in Section 8 of this manual. Rear Axle And 4x4 Front Driving Axle Fluid Level For Model 9.25 Front Axles and 10.5"/11.5" Rear Axles refer to avoid damage. The fluid level should be replaced. When...
Owner Manual Diesel
Page 399
... Synthetic, API grade GL4, Mopar P/N 4874459 or equivalent Manual Transmission Fluid NV 5600 Mopar manual transmission fluid P/N 4874464 or equivalent. Use only recommended brake fluids. or equivalent Front and Rear Axle Fluid 2500/3500 GL-5 SAE 75W-90 Synthetic or equivalent Limited-Slip AAM Rear Axles Models DO NOT REQUIRE a limited slip additive. Brake Master Cylinder...
... Synthetic, API grade GL4, Mopar P/N 4874459 or equivalent Manual Transmission Fluid NV 5600 Mopar manual transmission fluid P/N 4874464 or equivalent. Use only recommended brake fluids. or equivalent Front and Rear Axle Fluid 2500/3500 GL-5 SAE 75W-90 Synthetic or equivalent Limited-Slip AAM Rear Axles Models DO NOT REQUIRE a limited slip additive. Brake Master Cylinder...
Owner Manual Diesel
Page 406
...) X 15,000 (24 000) X X X X X X X X X X 18,750 (30 000) X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect water pump weep hole for blockage. M 406 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Change rear axle fluid. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). Clean the water in fuel sensor.
...) X 15,000 (24 000) X X X X X X X X X X 18,750 (30 000) X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect water pump weep hole for blockage. M 406 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Change rear axle fluid. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). Clean the water in fuel sensor.
Owner Manual Diesel
Page 407
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect damper. Change rear axle fluid. Clean the water in fuel sensor. Replace filter and adjust bands (48RE only). 22,500 (36 000) X X X X X 26,250 (42 000) X 30,000 (48 000) X X X X X X... oil and engine oil filter. Rotate tires. Inspect drive belt, replace as required. Inspect fan hub. Drain and refill automatic transmission fluid. Change front axle fluid (4X4). Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect water pump weep hole for blockage. Replace fuel filter element. Check transfer case...
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect damper. Change rear axle fluid. Clean the water in fuel sensor. Replace filter and adjust bands (48RE only). 22,500 (36 000) X X X X X 26,250 (42 000) X 30,000 (48 000) X X X X X X... oil and engine oil filter. Rotate tires. Inspect drive belt, replace as required. Inspect fan hub. Drain and refill automatic transmission fluid. Change front axle fluid (4X4). Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect water pump weep hole for blockage. Replace fuel filter element. Check transfer case...
Owner Manual Diesel
Page 408
... drive belt, replace as required. Inspect water pump weep hole for blockage. Inspect brake linings. Change front axle fluid (4X4). Inspect and adjust parking brake if necessary. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). Clean the water in fuel sensor. E Rotate tires. Replace fuel filter element. S C H E D...(66 000) X 45,000 (72 000) X X X X X X X X X X X 48,750 (78 000) X 52,500 (84 000) X X X X 56,250 (90 000) X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. M 408 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter.
... drive belt, replace as required. Inspect water pump weep hole for blockage. Inspect brake linings. Change front axle fluid (4X4). Inspect and adjust parking brake if necessary. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). Clean the water in fuel sensor. E Rotate tires. Replace fuel filter element. S C H E D...(66 000) X 45,000 (72 000) X X X X X X X X X X X 48,750 (78 000) X 52,500 (84 000) X X X X 56,250 (90 000) X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. M 408 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter.
Owner Manual Diesel
Page 409
...tires. Inspect drive belt, replace as required. Change rear axle fluid. 60,000 (96 000) X X X X X X X X X X X 63,750 (102 000) X 67,500 (108 000) X X 71,250 (114 000) X 75,000 (120 000) X X A I N T E N A N C E S C H E D U L E S X X X X X X X X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect front wheel bearings. ...replaced at 102,000 miles (163 000 km). Replace fuel filter element. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect water pump weep hole for blockage. SCHEDULE "B" 409 M Miles (Kilometers) Change engine oil and engine oil filter...
...tires. Inspect drive belt, replace as required. Change rear axle fluid. 60,000 (96 000) X X X X X X X X X X X 63,750 (102 000) X 67,500 (108 000) X X 71,250 (114 000) X 75,000 (120 000) X X A I N T E N A N C E S C H E D U L E S X X X X X X X X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect front wheel bearings. ...replaced at 102,000 miles (163 000 km). Replace fuel filter element. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Inspect water pump weep hole for blockage. SCHEDULE "B" 409 M Miles (Kilometers) Change engine oil and engine oil filter...
Owner Manual Diesel
Page 410
... necessary. Replace filter and adjust bands (48RE only). A Change 6-spd manual transmission (G-56) fluid N C 2500/3500 models only. X X X X X X X 8 E Inspect brake linings. Drain and refill transfer case fluid (4X4). M 410 SCHEDULE "B" A I N Miles T (Kilometers) E N Change front axle fluid (4X4). Drain and refill automatic transmission fluid and change main sump filter (545 RFE only). Drain and refill automatic transmission...
... necessary. Replace filter and adjust bands (48RE only). A Change 6-spd manual transmission (G-56) fluid N C 2500/3500 models only. X X X X X X X 8 E Inspect brake linings. Drain and refill transfer case fluid (4X4). M 410 SCHEDULE "B" A I N Miles T (Kilometers) E N Change front axle fluid (4X4). Drain and refill automatic transmission fluid and change main sump filter (545 RFE only). Drain and refill automatic transmission...